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Material removal behavior and surface evolution in chemical-enhanced magnetorheological shear thickening polishing of titanium alloy slender tubes 钛合金细长管化学增强磁流变剪切增厚抛光材料去除行为及表面演变
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-13 DOI: 10.1016/j.triboint.2026.111667
Zenghua Fan, Zihao Yang, Xiang Zhang, Jun Gao, Yebing Tian
{"title":"Material removal behavior and surface evolution in chemical-enhanced magnetorheological shear thickening polishing of titanium alloy slender tubes","authors":"Zenghua Fan,&nbsp;Zihao Yang,&nbsp;Xiang Zhang,&nbsp;Jun Gao,&nbsp;Yebing Tian","doi":"10.1016/j.triboint.2026.111667","DOIUrl":"10.1016/j.triboint.2026.111667","url":null,"abstract":"<div><div>The spatial limitations present a significant challenge for the inner surface polishing of titanium alloy slender tubes. A chemical-enhanced magnetorheological shear thickening polishing (CMSTP) method is proposed for the inner surface polishing of titanium alloy slender tubes. An eco-friendly CMSTP slurry was developed that exploits the interaction of chemically coordinated, shear thickening, and magnetorheological effects. A material removal rate (MRR) model for CMSTP was established based on the continuity equation and the Navier-Stokes equation. Polishing experiments were conducted to verify the established theoretical model using a customized platform. The maximum deviation between the experiments and the theoretical solutions was controlled at 4.11 %. Comparative experiments of titanium alloy slender tubes were carried out to evaluate the performance of the developed CMSTP slurry. The effects of various critical parameters, including the pH, workpiece rotational velocity, and surfactant concentration, on the MRR and the surface roughness were investigated. A MRR of 0.273 mm³ /min and a surface roughness of 56 nm were obtained under the experimental conditions of pH 3, a workpiece rotational velocity of 1000 r/min, and a surfactant concentration of 0.3 wt%. A smooth surface without convex peaks and deep scratches was obtained by scanning electron microscopy (SEM) and ultra-depth microscope observations.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111667"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145981944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Integrating experiment and CFD-DEM simulation to predict flexible pipe wear in dense refractory slurry transport 结合实验与CFD-DEM模拟预测致密耐火浆料输运柔性管磨损
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-20 DOI: 10.1016/j.triboint.2026.111734
Ziyang Zhou , Zhaohui Wang , Xilin Ke , Zecheng Zheng , Zhengding Zheng , Jiajun Sheng , Zhongren Wang
{"title":"Integrating experiment and CFD-DEM simulation to predict flexible pipe wear in dense refractory slurry transport","authors":"Ziyang Zhou ,&nbsp;Zhaohui Wang ,&nbsp;Xilin Ke ,&nbsp;Zecheng Zheng ,&nbsp;Zhengding Zheng ,&nbsp;Jiajun Sheng ,&nbsp;Zhongren Wang","doi":"10.1016/j.triboint.2026.111734","DOIUrl":"10.1016/j.triboint.2026.111734","url":null,"abstract":"<div><div>This study investigates pipeline friction and wear during refractory slurry transport using a combined CFD-DEM approach, experimentally validated. Simulations reveal dynamic wear mechanisms: the inlet suffers impact wear, elbows become high-risk zones under complex stress, and straight sections experience continuous abrasion. Notably, elbow wear rates can reach 49.2 times those in straight sections. Particle migration and wall effects are identified as fundamental wear drivers. Parametric analysis quantifies the influence of particle size, concentration, flow velocity, pipe diameter, length, and curvature ratio. Experiments on a customized platform confirmed the model’s accuracy in predicting spatial wear and its evolution.The parameters were ranked in descending order of influence as follows: flow velocity, particle size, bend curvature ratio, and solid concentration. Furthermore, response surface methodology uncovered complex inter-parameter interactions, including a synergistic amplification effect between flow velocity and particle size. The developed quadratic polynomial prediction model accurately characterizes nonlinear relationships among operational parameters, with Quadratic coefficient analysis ranks them as Flow Velocity, Particle Size, Curvature Ratio, solid content (0.294, 0.073, 0.012, 0.003). Focus on flow velocity’s quadratic nonlinear effect, then particle size; solid content’s quadratic effect is secondary. This study establishes a quantitative index system of key parameters for the design and optimization of high solid-content non-Newtonian fluid transport systems, laying a solid theoretical foundation and providing a direct basis for engineering practices.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111734"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146038935","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Gradient microstructure and tribological property evolution in Ti-5Al-5Mo-5V-1Fe-1Cr alloy via waterjet-guided laser and abrasive waterjet machining 水射流激光和磨料水射流加工Ti-5Al-5Mo-5V-1Fe-1Cr合金的梯度组织和摩擦学性能演变
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-14 DOI: 10.1016/j.triboint.2026.111697
Shuaikang Chang , Wenchuan Liu , Jiren Tang , Mengyan Fan
{"title":"Gradient microstructure and tribological property evolution in Ti-5Al-5Mo-5V-1Fe-1Cr alloy via waterjet-guided laser and abrasive waterjet machining","authors":"Shuaikang Chang ,&nbsp;Wenchuan Liu ,&nbsp;Jiren Tang ,&nbsp;Mengyan Fan","doi":"10.1016/j.triboint.2026.111697","DOIUrl":"10.1016/j.triboint.2026.111697","url":null,"abstract":"<div><div>The Ti-5Al-5Mo-5V-1Fe-1Cr (TC18) alloy faces significant machining challenges due to its poor thermal conductivity and high chemical reactivity, which subsequently influence its tribological performance in aerospace components. This study investigates the gradient microstructure evolution and resultant surface integrity in TC18 alloy induced by two advanced cold machining techniques—abrasive waterjet machining (AWJM) and waterjet-guided laser (WJGL) machining. AWJM produces a deformation-dominated structure, reducing the α-Ti and β-Ti grain sizes by 71 % and 85 %, respectively, and increasing the fraction of low-angle grain boundaries (LAGBs) to 48.6 %. This enhancement increases surface hardness by 12 % through grain refinement. In contrast, WJGL machining generates a thermally-driven gradient, retaining 37.73 % metastable β-Ti phase at the surface and dominated by high-angle grain boundaries (HAGBs, 91.3 %), which improves hardness by 7 % through rapid cooling. Oxidation analysis reveals that AWJM promotes the formation of high-valent TiO₂ (66.67 %), associated with compressive residual stresses that are beneficial for fatigue and wear resistance. In contrast, WJGL machining favours the formation of lower-valent Ti₂O₃ (56.31 %), which influences surface reactivity and lubricant retention. The study establishes that AWJM is suitable for applications requiring deep gradient reinforcement and superior wear resistance, while WJGL machining is ideal for precision components that demand an excellent surface finish and controlled friction under light loading. These findings provide a foundational guideline for selecting machining processes to tailor surface integrity and tribological performance in high-performance titanium alloys.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111697"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146038929","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of morphology on friction anisotropy of GLAD Mo films 形貌对GLAD Mo薄膜摩擦各向异性的影响
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-23 DOI: 10.1016/j.triboint.2026.111721
Guilherme B. Rodrigues , Pascal Boulet , Nicolas Martin , Fabien Amiot , Guillaume Colas
{"title":"Influence of morphology on friction anisotropy of GLAD Mo films","authors":"Guilherme B. Rodrigues ,&nbsp;Pascal Boulet ,&nbsp;Nicolas Martin ,&nbsp;Fabien Amiot ,&nbsp;Guillaume Colas","doi":"10.1016/j.triboint.2026.111721","DOIUrl":"10.1016/j.triboint.2026.111721","url":null,"abstract":"<div><div>Frictional behavior of molybdenum thin films deposited by Glancing Angle Deposition (GLAD) was investigated at various deposition angles (<span><math><mi>α</mi></math></span>) using single-scratch tests under different loads and directions. Films deposited at <span><math><mrow><mi>α</mi><mo>≥</mo><mn>5</mn><msup><mrow><mn>0</mn></mrow><mrow><mo>∘</mo></mrow></msup></mrow></math></span> developed elliptical columnar structures, resulting in orthotropic anisotropy due to direction-dependent plastic deformation. Increasing the deposition angle enhanced intercolumnar porosity, thereby reducing both friction and anisotropy. Conversely, the film deposited at <span><math><mrow><mi>α</mi><mo>=</mo><mn>4</mn><msup><mrow><mn>0</mn></mrow><mrow><mo>∘</mo></mrow></msup></mrow></math></span> exhibited strong anisotropy and a non-Coulombic frictional response. Moreover, this film showed non-centrosymmetric behavior, requiring a non-linear model to accurately describe its frictional anisotropy.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111721"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146079895","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of laser-induced discrete hardening units on gear surface fatigue resistance Ⅱ: Distribution-dependent fatigue damage and contact behavior via equivalent cylindrical rolling contact 激光诱导离散硬化单元对齿轮表面抗疲劳性能的影响Ⅱ:分布依赖的疲劳损伤和等效圆柱滚动接触的接触行为
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-26 DOI: 10.1016/j.triboint.2026.111763
Yuyang He, Jinghu Ji, Hao Fu, Yifan Wei, Yonghong Fu
{"title":"Influence of laser-induced discrete hardening units on gear surface fatigue resistance Ⅱ: Distribution-dependent fatigue damage and contact behavior via equivalent cylindrical rolling contact","authors":"Yuyang He,&nbsp;Jinghu Ji,&nbsp;Hao Fu,&nbsp;Yifan Wei,&nbsp;Yonghong Fu","doi":"10.1016/j.triboint.2026.111763","DOIUrl":"10.1016/j.triboint.2026.111763","url":null,"abstract":"<div><div>The discrete laser spot-matrix hardening (DLSH) process is an innovative eco-friendly surface strengthening technique that enhances the surface strength of materials while preserving their inherent toughness. This unique configuration effectively reduces maximum contact stress while mitigating tooth surface fatigue damage through stress redistribution mechanisms ‎[1,2]. However, due to the intricate interface contact dynamics during meshing, it is necessary to elucidate the influence of hard-phase distribution parameters on fatigue damage progression and contact stress redistribution. Therefore, an equivalent rolling disk was employed to investigate the influence of hardened unit distribution patterns on rolling contact fatigue (RCF) behavior at the pitch circle position through coupled experimental and finite element analysis. The result showed that the rolling contact wear volumes were reduced by 41.9 % and 55.4 % for the \"large-sparse\" and \"small-dense\" hardened unit distributions, respectively, compared to the untreated samples, which significantly enhanced the contact fatigue wear resistance of the cylindrical surfaces. It was also observed that the hardened units exerted a distinct spatial blocking effect on interfacial plastic flow, with the plastic flow layer depths being reduced by over 60 % and 83 % for the two configurations, respectively. The originally uniform contact stress distribution was discretized, leading to the formation of localized stress concentrations within the hardened unit regions while the contact stress in the soft matrix was reduced, inducing a periodically fluctuating and locally concentrated contact stress field. During different stages of rolling contact, a \"pinning effect\" was induced, which simultaneously protected the substrate material and impeded crack propagation.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111763"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146079918","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fretting wear behavior of micro-arc oxidized Ti6Al4V articulating against ZTA and CoCrMo for taper junctions in artificial hip joints 人工髋关节锥形接头微弧氧化Ti6Al4V对ZTA和CoCrMo的微动磨损行为
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-26 DOI: 10.1016/j.triboint.2026.111756
Zhangyue Qin , Yali Zhang , Xiaogang Zhang , Xinlu Yuan , Zhongmin Jin
{"title":"Fretting wear behavior of micro-arc oxidized Ti6Al4V articulating against ZTA and CoCrMo for taper junctions in artificial hip joints","authors":"Zhangyue Qin ,&nbsp;Yali Zhang ,&nbsp;Xiaogang Zhang ,&nbsp;Xinlu Yuan ,&nbsp;Zhongmin Jin","doi":"10.1016/j.triboint.2026.111756","DOIUrl":"10.1016/j.triboint.2026.111756","url":null,"abstract":"<div><div>Fretting wear at taper junctions of artificial hip joints is a major cause of allergy, prosthesis loosening, and even revision surgery. Micro‑arc oxidation (MAO) of Ti6Al4V for femoral stems offers a practical and promising approach to mitigating this problem. However, the fretting wear behavior between MAO‑Ti6Al4V and femoral head materials remains unclear. In this study, a high‑quality ceramic coating was first fabricated on Ti6Al4V by MAO. Fretting wear tests were then conducted under conditions representative of service environments of taper junctions in artificial hip joints. The fretting wear behavior and mechanisms of MAO‑Ti6Al4V/ZTA and MAO‑Ti6Al4V/CoCrMo pairs, as well as the respective contributions of the substrate and counterbody to material loss, were systematically investigated. The results demonstrated that, for both pairs, MAO treatment significantly reduced the fretting friction coefficient and wear rate of Ti6Al4V alloy, thereby providing effective protection and indicating considerable potential for clinical application in taper junctions. Moreover, the MAO‑Ti6Al4V/CoCrMo pair exhibited three‑body wear and a more pronounced micro‑cutting effect under the gross slip regime (GSR) and mixed fretting regime (MFR), which led to greater material loss and induced fatigue damage. In contrast, the MAO‑Ti6Al4V/ZTA pair was associated with lower fretting damage and superior fretting wear resistance. Notably, in the MAO‑Ti6Al4V/CoCrMo pair, the majority of material loss originated from CoCrMo, whereas in the MAO‑Ti6Al4V/ZTA pair, material loss occurred predominantly in MAO‑Ti6Al4V. For potential future clinical application, when MAO‑Ti6Al4V/CoCrMo pairs are employed at taper junctions, particular attention should be paid to the wear state of CoCrMo femoral heads.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111756"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146079893","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Oxidation-mediated high-temperature lubricating and anti-wear properties in composition-graded Cr5/2–5xTi3/2+xMo4xAlC3 o-MAXs 组分级Cr5/2-5xTi3/2 +xMo4xAlC3 o- max氧化介质高温润滑和抗磨性能
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-20 DOI: 10.1016/j.triboint.2026.111733
Yaqing Xue , Linze Fan , Hongliang Liu , Wenbo Wu , Haochen Wang , Long Wang , Hong Yu , Cheng-Feng Du
{"title":"Oxidation-mediated high-temperature lubricating and anti-wear properties in composition-graded Cr5/2–5xTi3/2+xMo4xAlC3 o-MAXs","authors":"Yaqing Xue ,&nbsp;Linze Fan ,&nbsp;Hongliang Liu ,&nbsp;Wenbo Wu ,&nbsp;Haochen Wang ,&nbsp;Long Wang ,&nbsp;Hong Yu ,&nbsp;Cheng-Feng Du","doi":"10.1016/j.triboint.2026.111733","DOIUrl":"10.1016/j.triboint.2026.111733","url":null,"abstract":"<div><div>Recently, a multi-elemental Cr<sub>5/2–5<em>x</em></sub>Ti<sub>3/2+<em>x</em></sub>Mo<sub>4<em>x</em></sub>AlC<sub>3</sub> (<em>x</em> = 1/3, 1/4, 1/6) MAX phase ceramics with an out-of-plane chemical ordering have open a new space for acquiring the robust mechanical properties. However, as a potential solid-lubricant of MAX phase family, the dependent of their self-lubrication performance on the elemental composition is still unrevealed. Herein, the tribological properties of these MAXs against the Si<sub>3</sub>N<sub>4</sub> balls are carefully examined in air at temperatures as high as 800 °C. The high Cr content contributes to a high hardness/elastic modulus (<em>H</em>/<em>E</em>) ratio, which improves the low-temperature wear resistance. Meanwhile, high Mo content helps on building the oxide film and thus achieving low friction at 600 ºC and above. At 800 °C, a composite oxide film approximately 0.5 μm thick was formed on the surface of the Cr<sub>0.83</sub>Ti<sub>1.83</sub>Mo<sub>1.33</sub>AlC<sub>3</sub>. This oxide film significantly improved its tribological properties, stabilizing the average friction coefficient (COF) at 0.22 and reducing the wear rate to 1.51 × 10<sup>−7</sup> mm<sup>3</sup> N<sup>−1</sup> m<sup>−1</sup>.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111733"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146038930","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Visualization and experimental analysis of stick-slip friction behavior between opaque and transparent materials using frustrated total internal reflection method 不透明与透明材料间粘滑摩擦行为的受挫全内反射可视化与实验分析
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-18 DOI: 10.1016/j.triboint.2026.111718
Jiahao Ding , Hongyu Wu , Huan Wang , Shaoze Yan
{"title":"Visualization and experimental analysis of stick-slip friction behavior between opaque and transparent materials using frustrated total internal reflection method","authors":"Jiahao Ding ,&nbsp;Hongyu Wu ,&nbsp;Huan Wang ,&nbsp;Shaoze Yan","doi":"10.1016/j.triboint.2026.111718","DOIUrl":"10.1016/j.triboint.2026.111718","url":null,"abstract":"<div><div>At present, the visualization of stick-slip friction (SSF) behavior focuses on the interface between two transparent materials, which limits the understanding of the mechanisms of SSF. To overcome this limitation, a novel experimental system was developed using the frustrated total internal reflection (FTIR) principle to dynamically observe the SSF behavior between opaque and transparent materials. Based on experimental results obtained from this system, characteristic parameters of tangential force and displacement during SSF <strong>—</strong> which quantify the mechanical response of the stick-slip cycle (including changes in force and displacement and time-domain quantities) <strong>—</strong> were proposed, alongside contact property evaluation metrics, to achieve multiscale quantitative characterization from macroscopic mechanical responses to local contact evolution. For a UPVC-glass friction pair, systematic experiments were conducted under varying normal loads, tangential driving velocities, and interface contact angles, which clarified the influence of working conditions on the mechanical behavior and contact characteristics of the SSF interface. The results indicated that the normal load and tangential driving velocity primarily modulated the magnitude of the macroscopic mechanical response, while the interface contact angle significantly influenced the local contact response. In particular, the principle for determining the tangential stiffness of the contact interface analogous to springs in series was validated. A critical invariant position, a seven-segment evolution pattern, and a periodic redistribution pattern of interface light intensity were revealed. This study provides a novel experimental approach and direction for exploring the universal mechanisms of SSF in multi-material systems.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111718"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146038925","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A dynamic model of three-point contact ball bearings integrated with a finite element flexible cage model 结合有限元柔性保持架模型的三点接触球轴承动力学模型
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-25 DOI: 10.1016/j.triboint.2026.111728
Shuaiyu Pang , Siqi Guo , Haibo Zhang , Rui Tang , He Liang , Wenzhong Wang
{"title":"A dynamic model of three-point contact ball bearings integrated with a finite element flexible cage model","authors":"Shuaiyu Pang ,&nbsp;Siqi Guo ,&nbsp;Haibo Zhang ,&nbsp;Rui Tang ,&nbsp;He Liang ,&nbsp;Wenzhong Wang","doi":"10.1016/j.triboint.2026.111728","DOIUrl":"10.1016/j.triboint.2026.111728","url":null,"abstract":"<div><div>In three-point contact ball bearings (TPCBB), the collision between balls and pockets play an important role in bearing dynamic performance. On one hand, the collision force may cause the cage to deform, which in turn will change the collision force. On the other hand, the collision force causes changes in the stress distribution of the cage, which may lead to fatigue failure of the cage. However, most existing models have ignored these effects. A new bearing dynamic model integrating a finite element cage model is established, which can comprehensively consider the pocket and cage deformation. The model is validated via commercial finite element software and experiments. In comparison with the rigid cage model, the effect of cage flexibility on the dynamic behavior of the bearing is examined through key parameters such as the actual pocket clearance, strain energy, and curvature radius of the contact area. The proposed model offers potential benefits for optimizing cage structure and mitigating cage failures in TPCBBs.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111728"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146079462","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of selected aspects of improving the durability of ceramic roof tile forming tools with consideration of numerical modeling 结合数值模拟分析了提高陶瓷屋面瓦成型工具耐久性的选择方法
IF 6.1 1区 工程技术
Tribology International Pub Date : 2026-06-01 Epub Date: 2026-01-15 DOI: 10.1016/j.triboint.2026.111700
Marek Hawryluk , Jan Marzec , Łukasz Madej , Konrad Perzyński
{"title":"Analysis of selected aspects of improving the durability of ceramic roof tile forming tools with consideration of numerical modeling","authors":"Marek Hawryluk ,&nbsp;Jan Marzec ,&nbsp;Łukasz Madej ,&nbsp;Konrad Perzyński","doi":"10.1016/j.triboint.2026.111700","DOIUrl":"10.1016/j.triboint.2026.111700","url":null,"abstract":"<div><div>The study presents the results of research involving a comprehensive analysis of the wear of forming tools used for shaping clay strands intended for ceramic roof tiles during the extrusion process. The investigations initially focused on the analysis of key parameters recorded during industrial operation, namely extrusion pressure and the velocity of the extruded strand. Under operational conditions, previously untested material variants were evaluated, including C45 steel with a hardfacing layer and hot-work tool steel Orvar 2 M. The measurement results were compared with the standard tool material commonly used in this application, namely the cold-work tool steel NC11LV. The use of hardfacing in this industrial application proved to be a valuable alternative, enabling the regeneration of worn tools. In contrast, the hot-work tool steel (Orvar 2 M) demonstrated inferior performance under the analyzed industrial conditions, exhibiting the most intensive wear. The research was complemented by the development of a numerical simulation model of the process, which was essential for a comprehensive analysis and for understanding the causes of the observed tribological wear. Based on the modeling results, die design modifications were formulated to minimise the dead-zone effect and reduce the stresses acting on the forming tools. The final stage of the presented research involved identifying directions for future studies.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"218 ","pages":"Article 111700"},"PeriodicalIF":6.1,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145981884","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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