Tribology International最新文献_第5页

Modeling and comprehensive mechanism analysis of torus milling cutter wear in multi-axis milling of Ni-based superalloy using the active cutting edge segment change technique

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-09 DOI: 10.1016/j.triboint.2025.110509

Michał Gdula , Grażyna Mrówka-Nowotnik , Andrzej Nowotnik

{"title":"Modeling and comprehensive mechanism analysis of torus milling cutter wear in multi-axis milling of Ni-based superalloy using the active cutting edge segment change technique","authors":"Michał Gdula , Grażyna Mrówka-Nowotnik , Andrzej Nowotnik","doi":"10.1016/j.triboint.2025.110509","DOIUrl":"10.1016/j.triboint.2025.110509","url":null,"abstract":"<div><div>Tool wear is a significant challenge in the milling of difficult-to-cut materials such as Ni-based superalloys, as it directly impacts the machining process and surface integrity. In multi-axis torus milling, the complex and varying cutting conditions of cutter-workpiece engagement make predicting wear particularly difficult. This paper proposes models for predicting the life and flank wear of a torus milling cutter equipped with round cutting inserts in a multi-axis milling process. A novel technique for changing the active segment of the cutting edge, specifically designed for torus milling cutters, was used. The cutter-workpiece engagement (CWE) zone was determined and equal width cutting belts were determined on the torus surface. Analysis of wear mechanisms revealed the uneven distribution of flank wear. Based on cutting tests under defined CWE and high-speed machining conditions, predictive models for tool life and flank wear were developed for each active cutting edge segment. These models were calibrated using multi-axis milling experiments on the Inconel718 superalloy. Results demonstrate that the predictive models achieve high accuracy, with average percentage errors below 15 % for tool life and 13 % for flank wear. The models enable precise predictions of torus milling cutter life and flank wear in multi-axis milling of Inconel718 while utilizing the active cutting edge segment change technique. Analysis of wear mechanisms indicated that abrasive and adhesive wear dominates, and flaking and notching wear was also observed.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"204 ","pages":"Article 110509"},"PeriodicalIF":6.1,"publicationDate":"2025-01-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143158646","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Investigation of tribological behavior and failure mechanisms of PEEK-based composites, Babbitt alloy, and CuSn10Pb10 bimetal for wind turbine main shaft sliding bearings under simulated operational conditions

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-09 DOI: 10.1016/j.triboint.2025.110522

Wenguang Liu , Liejiang Wei , Yan Zhang , Shengsheng Chen , Gengrui Zhao , Gui Gao , Honggang Wang

{"title":"Investigation of tribological behavior and failure mechanisms of PEEK-based composites, Babbitt alloy, and CuSn10Pb10 bimetal for wind turbine main shaft sliding bearings under simulated operational conditions","authors":"Wenguang Liu , Liejiang Wei , Yan Zhang , Shengsheng Chen , Gengrui Zhao , Gui Gao , Honggang Wang","doi":"10.1016/j.triboint.2025.110522","DOIUrl":"10.1016/j.triboint.2025.110522","url":null,"abstract":"<div><div>As wind turbine capacities increase, the demand for improved stability and reliability has intensified. Traditional rolling bearings used as wind turbine main bearings often prove insufficient under conditions of the low speeds, heavy loads, frequent start-stop cycles, and complex load environments, along with significantly high maintenance costs. Sliding bearings offer a promising alternative, yet research on high-performance materials tailored for Wind Turbine Main Shaft Sliding Bearings (WTMSSB) is limited. This study investigates the tribological behavior and failure mechanisms of several sliding bearing materials under complex operational conditions. Multi-condition friction and wear tests were conducted to evaluate the friction coefficient, friction temperature rise, and volume wear rate of Babbitt alloy (ZChSnSb11–6), bimetal CuSn10Pb10, pure PEEK, and the 10 % PTFE-filled modified PEEK composites. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were employed to analyze the microstructural features and elemental distributions on wear surfaces and wear debris. The 10 % PTFE-filled modified PEEK composite demonstrated superior self-lubricating properties and wear resistance under both lubricated and dry friction conditions, showing strong potential for complex load environments. While Babbitt alloy exhibited low friction under oil lubrication, its high wear rate and susceptibility to adhesive failure under dry conditions limit its applicability. Bimetal CuSn10Pb10 displayed consistently high friction and poor wear resistance across all conditions, with a tendency for seizure. This study provides robust experimental evidence for optimizing sliding bearing materials for WTMSSB and offers guidance for future material development and practical applications.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"204 ","pages":"Article 110522"},"PeriodicalIF":6.1,"publicationDate":"2025-01-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143158648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Effect of thermal aging on the grease film thickness in ball bearings

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-08 DOI: 10.1016/j.triboint.2025.110511

Hui Cen , Nicola de Laurentis , Norbert Bader , Piet M. Lugt

引用次数: 0

Frictional anisotropy of ant legs and related inspired 3D-printed textured surfaces with self-locomotion on ultrasound vibrating substrates

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-07 DOI: 10.1016/j.triboint.2025.110513

Vivek Kashyap , Nicolò Giuseppe Di Novo , Nicola Maria Pugno

引用次数: 0

Enhanced wear resistance of laser cladded WC-Ni composite coatings by picosecond laser surface texturing

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-07 DOI: 10.1016/j.triboint.2025.110517

Guangpei Lin , Zhaobing Cai , Bingwen Lu , Le Gu , Yueliang Wang , Xingchen Yan , Hao Qiu , Junfei Guo , Zhen Dong , Fuhai Li

{"title":"Enhanced wear resistance of laser cladded WC-Ni composite coatings by picosecond laser surface texturing","authors":"Guangpei Lin , Zhaobing Cai , Bingwen Lu , Le Gu , Yueliang Wang , Xingchen Yan , Hao Qiu , Junfei Guo , Zhen Dong , Fuhai Li","doi":"10.1016/j.triboint.2025.110517","DOIUrl":"10.1016/j.triboint.2025.110517","url":null,"abstract":"<div><div>In this work, a picosecond laser was applied to prepare pit textures on laser cladded WC-Ni composite coatings with 20 wt% WC content. The mechanism of laser interaction with the composite phase of the coating was investigated, and the effect of surface texture on tribological behavior and wear resistance was further analyzed. The constituent phases of the textured coating remain essentially the same as the original coating. The presence of WC particles in the WC-Ni composite coating makes the removal mechanism of the composite coating by the picosecond laser consist of thermal ablation of the Ni-based metallic binder phase and phase explosion of the WC particle phase. The hardness of the binder phase region near the texture is enhanced (>500 HV<sub>0.2</sub>) due to laser thermal effect. The friction coefficient (about 29.24 %) and wear rate (about 53.56 %) were significantly reduced compared to the original coating. It can be attributed to the circular pit texture that traps the abrasive debris and stores the lubricant, indicating that the surface texture plays a positive role in tribological performance.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"204 ","pages":"Article 110517"},"PeriodicalIF":6.1,"publicationDate":"2025-01-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143158643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

A review of enhanced total hip prosthesis design and material bearing combination to accommodate Muslim prayer (Salat) movements: Biomechanical, biotribological, and biological perspectives

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-07 DOI: 10.1016/j.triboint.2025.110518

Muhammad Imam Ammarullah , Muhammad Kozin , Mohamad Izzur Maula , M. Danny Pratama Lamura , Hasyid Ahmad Wicaksono , Athanasius Priharyoto Bayuseno , Jamari Jamari , Muhammad Hanif Ramlee

引用次数: 0

Effect of surface adhesion characteristics on stick-slip mechanism of flexible film/substrate bilayer structure: Multiscale insight

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-07 DOI: 10.1016/j.triboint.2025.110520

Shouyao Liu , Jian Wu , Fei Teng , Shixue He , Xuebo Yuan , Stanisław Stupkiewicz , Youshan Wang

引用次数: 0

Microstructure, high temperature mechanical properties and sliding wear behavior of (NiCrW)1-x(Bi2O3)x

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-06 DOI: 10.1016/j.triboint.2025.110514

Yu Shan , Xingkang Guo , Wenlin Ma , Gewen Yi , Shanhong Wan , Junyang Wang , Huwei Sun , Feng Cao

{"title":"Microstructure, high temperature mechanical properties and sliding wear behavior of (NiCrW)1-x(Bi2O3)x","authors":"Yu Shan , Xingkang Guo , Wenlin Ma , Gewen Yi , Shanhong Wan , Junyang Wang , Huwei Sun , Feng Cao","doi":"10.1016/j.triboint.2025.110514","DOIUrl":"10.1016/j.triboint.2025.110514","url":null,"abstract":"<div><div>Composite materials of (NiCrW)<sub>1-x</sub>(Bi<sub>2</sub>O<sub>3</sub>)<sub>x</sub> (x = 0, 1, 2.5, 5 wt%) were prepared using powder metallurgy techniques. The study investigated the effects of Bi<sub>2</sub>O<sub>3</sub> content on the microstructure, phase composition, high-temperature mechanical properties, and tribological performance over a wide temperature range of the composites. The results indicate that during the hot pressing sintering process, Bi<sub>2</sub>O<sub>3</sub> in the composites undergoes a decomposition reaction, leading to the formation of new phases such as NiBi, NiBi<sub>3</sub>, and Cr<sub>2</sub>O<sub>3</sub>, which enhance the high-temperature lubrication and wear resistance of the composites. However, this transformation has a detrimental effect on the mechanical properties of the composites, altering the fracture mechanism from microporous aggregation-type fracture to predominantly cleavage and intergranular fractures. Thanks to the formation of lubricating phases like NiBi, the addition of 1 wt% Bi<sub>2</sub>O<sub>3</sub> effectively reduces the wear rate of the composites at room temperature. At 800 °C, NiBi is reoxidized during the high-temperature friction process, forming a friction layer composed of Bi<sub>2</sub>O<sub>3</sub> and NiO on the wear surface of the composites, effectively lowering the friction coefficient at high temperatures.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"204 ","pages":"Article 110514"},"PeriodicalIF":6.1,"publicationDate":"2025-01-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143159154","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Improved mechanical and tribological properties of epoxy resin with new hyperbranched polysiloxane grafted MXene/Ag hybrids

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-06 DOI: 10.1016/j.triboint.2025.110515

Zhou Lan , Zhengyan Chen , Maoyu Zhang , Wei Huang , Du Ding , Baoli Fan , Hongxia Yan , Yanling Jin , Zhenfeng Sun , Fang Ren , Penggang Ren

引用次数: 0

Prediction of grinding parameters for additively manufactured Ti-6Al-4V alloy using machine learning techniques

IF 6.1 1区工程技术

Tribology International Pub Date : 2025-01-06 DOI: 10.1016/j.triboint.2025.110512

Aditya Anand, Santosh Kumar, Pankaj Kumar Singh

引用次数: 0