Tomasz Bartkowiak , Katarzyna Peta , Jolanta B. Królczyk , Piotr Niesłony , Marta Bogdan-Chudy , Łukasz Przeszłowski , Anna Trych-Wildner , Natalia Wojciechowska , Grzegorz M. Królczyk , Michał Wieczorowski
{"title":"Wetting properties of polymer additively manufactured surfaces – Multiscale and multi-technique study into the surface-measurement-function interactions","authors":"Tomasz Bartkowiak , Katarzyna Peta , Jolanta B. Królczyk , Piotr Niesłony , Marta Bogdan-Chudy , Łukasz Przeszłowski , Anna Trych-Wildner , Natalia Wojciechowska , Grzegorz M. Królczyk , Michał Wieczorowski","doi":"10.1016/j.triboint.2024.110394","DOIUrl":"10.1016/j.triboint.2024.110394","url":null,"abstract":"<div><div>The functional features of 3D printing surfaces can be controlled by changing the parameters of additive processes. This study investigates the correlations between built-up angle, surface fractal complexity, and wettability in additively manufactured surfaces using Fused Deposition Modeling (FDM), Selective Laser Sintering (SLS), and Multi Jet Printing (MJT). Surface topography was measured using four optical techniques: focus variation, confocal microscopy, confocal fusion, and interferometry, across multiple scales. The study explored linear, logarithmic, and exponential regression models to identify the best correlations and scale of interactions between the built-up angle, surface complexity, and contact angle. It was found that the built-up angle significantly influences surface fractal complexity, with strong correlations (R² > 0.85) observed particularly at a scale of around 1100 µm². Confocal fusion offered the best reproducibility of measurements, especially at finer scales (< 100 µm²). Surface complexity was also found to correlate strongly with wettability, especially at scales around 1000 µm² and under 10 µm², where exponential regression models performed slightly better, particularly for MJT surfaces. Topographic measurement modes are reproducible with slightly better correlation indices for confocal fusion, between built-up angle and surface complexity. The best correlation of built-up angle, surface complexity and contact angle parameters was obtained for linear regression. The results suggest that surface wettability can be controlled by adjusting the built-up angle, with FDM and SLS surfaces transitioning from hydrophobic to hydrophilic as the angle increases beyond 70 degree, while MJT surfaces remained hydrophobic even at higher angles. The built-up angle parameter allows modeling wettability in the range of 80–120°. The study also indicates the superiority of multiscale parameters over conventional topographic characterization methods in describing additively manufactured surfaces.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110394"},"PeriodicalIF":6.1,"publicationDate":"2024-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660687","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Dongqing He , Xiangxiang Pan , Feng Mao , Lunlin Shang
{"title":"Probing the low friction mechanisms of WC/a-C films under low humidity conditions","authors":"Dongqing He , Xiangxiang Pan , Feng Mao , Lunlin Shang","doi":"10.1016/j.triboint.2024.110390","DOIUrl":"10.1016/j.triboint.2024.110390","url":null,"abstract":"<div><div>Developing a carbonaceous transfer film on the counterpart surface leads to a C/C strong adhesive interface, which dominates the friction behavior of hydrogen-free carbon-based films in low-humidity environments, ultimately resulting in high friction. This research illustrated that WC/a-C films can accomplish low friction under low humidity conditions, a performance not attainable for hydrogen-free carbon-based films. To clarify the low friction mechanisms, a comparative investigation was conducted on the frictional characteristics of a-C, WC/a-C:H, and WC/a-C films. Contrary to two prevalent lubrication hypotheses of ‘friction-induced graphitization’ and ‘passivation’ mechanisms in carbon-based films, the establishment of an intrinsic weakly adhesive C/WO<sub>3</sub> sliding interface was identified as a critical factor contributing to the low friction of WC/a-C films.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110390"},"PeriodicalIF":6.1,"publicationDate":"2024-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660360","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Amit K. Praharaj , Srikanth Bontha , Vamsi K. Balla , Sunil K. Chakrapani , P.S. Suvin
{"title":"Investigation on high-temperature tribological performance of laser directed energy deposited Inconel 625 for aerospace applications","authors":"Amit K. Praharaj , Srikanth Bontha , Vamsi K. Balla , Sunil K. Chakrapani , P.S. Suvin","doi":"10.1016/j.triboint.2024.110388","DOIUrl":"10.1016/j.triboint.2024.110388","url":null,"abstract":"<div><div>Laser directed energy deposition (LDED) is an emerging technique for fabricating superalloy based aero engine components. Hence, the current work investigates the tribological performance of LDED processed IN625 at room temperature (RT) and high temperature (HT) conditions of 850 °C to replicate the operating environment of aero engine components. The comparison with conventionally processed (CP) sample confirmed that as-deposited (AD) sample showed similar friction behavior to the CP sample but slightly improved wear performance. The COF and wear rate of AD sample reduced significantly at HT compared to RT due to the evolution of stable oxide layer. NiO, Fe<sub>2</sub>O<sub>3</sub>, and Cr<sub>2</sub>O<sub>3</sub> were the major phases in oxide layer. The work indicates suitability of LDED to fabricate wear resistant surfaces.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110388"},"PeriodicalIF":6.1,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660417","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ping Ren , Daliang Yu , Ganggang Wang , Jie Guo , Shangzhou Zhang , Hideo Kimura , Xin Zhou , Xiaofei Ma , Huanyu Li , Mao Wen
{"title":"Reliable and high-performance Ag-doped MoSi2 film with enhanced mechanical and tribological properties","authors":"Ping Ren , Daliang Yu , Ganggang Wang , Jie Guo , Shangzhou Zhang , Hideo Kimura , Xin Zhou , Xiaofei Ma , Huanyu Li , Mao Wen","doi":"10.1016/j.triboint.2024.110386","DOIUrl":"10.1016/j.triboint.2024.110386","url":null,"abstract":"<div><div>The Mo-Ag-Si solid solution film was prepared using magnetron sputtering to enhance hardness and toughness while reducing friction and wear. Compared with the pure MoSi<sub>2</sub> film, the Mo-Ag-Si solid solution film exhibited a 25.69 % increase in hardness, a 5.17 % increase in the H/E ratio, and a 33.33 % boost in the H³/E² ratio. Tribological tests revealed that Ag atoms formed a self-lubricating AgMo<sub>x</sub>O<sub>y</sub> phase, reducing the friction coefficient to 0.09 and the wear rate to 3.89 × 10⁻⁷ mm³ /N·m over 565 m. First-principle calculations indicate that the Mo-Ag-Si solid solution film exhibited better mechanical and tribological properties than the pure MoSi<sub>2</sub> film. These findings provide another approach for developing reliable MoSi<sub>2</sub> films with high performance.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110386"},"PeriodicalIF":6.1,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660415","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of 3D interconnected Zr-BN based hybrid filler on the tribological properties of carbon fiber reinforced epoxy composites","authors":"Chinmoy Kuila , Animesh Maji , Rajkumar Wagmare , Phani Kumar Mallisetty , Naresh Chandra Murmu , Tapas Kuila","doi":"10.1016/j.triboint.2024.110385","DOIUrl":"10.1016/j.triboint.2024.110385","url":null,"abstract":"<div><div>The rapid growth of portable electronics requires a multifunctional composite with superior wear capability. Exceptional wear resistance is crucial for preventing early failure of laminated materials in harsh operating conditions. Hence, fabricating novel materials with excellent anti-wear performance is the primary objective in forthcoming integrated devices. The coefficient of friction (COF) and specific wear rate (W<sub>s</sub>) of the fabricated composites were evaluated by tribo-test. The worn surface was analyzed using atomic force microscopy and field emission scanning electron microscopy. Incorporating the hybrid filler improved the wear performance of the corresponding composites. Compared to the CFRP composite, the COF and W<sub>s</sub> of BN (60 %)-ZrO<sub>2</sub>(40 %)/carbon fiber/epoxy composite were reduced by ∼56 % and 92 %, benefiting multifunctional thermal interface applications.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110385"},"PeriodicalIF":6.1,"publicationDate":"2024-11-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660685","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Improvement of tribological behavior of stainless steels in food cleaning process by sodium hydrogen carbonate","authors":"Kaouthar Bouguerra , Yan-Ming Chen , Alexandre Romaine , Nadège Ducommun , Pierre-François Cardey , Eric Bourhis , Pascal Andreazza , Damien Valente , Micka Bah , Caroline Richard","doi":"10.1016/j.triboint.2024.110382","DOIUrl":"10.1016/j.triboint.2024.110382","url":null,"abstract":"<div><div>Stainless steel pumps in food industries are prone to seizure during sanitation operations. To understand the tribocorrosion phenomena induced during the cleaning routine, tribological and tribocorrosion tests were carried out using three inexpensive, eco-friendly domestic cleaning solutions: 8 % acetic acid, and 5 % sodium hydrogen carbonate. Some tests were conducted in demineralized water, which served as a reference medium. High friction and wear were observed with AISI 316 L stainless steel in vinegar and water, consistent with current observations in food cleaning processes. However, in sodium hydrogen carbonate, an unprecedented tribological behavior was recorded under specific test conditions. Worn surface analysis results indicate that this phenomenon is associated with the formation of a passive film composed of chromium oxides/hydroxides and iron oxides/hydroxides, with the emergence of a nickel-rich sublayer. The electrical activity of the passive film demonstrated its insulating behavior. Due to the synergistic interactions between the mechanical wear of the passive film and chemical reactions of AISI 316L stainless steel in sodium hydrogen carbonate, significant improvement in the frictional properties of AISI 316L has been found, which can play an important role in increasing the mechanical life of equipment and energy efficiency.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110382"},"PeriodicalIF":6.1,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703595","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Fanwei Meng , Zhijie Cui , Yingdong Liang , Zixuan Wang , Tianbiao Yu , Zhelun Ma , Ji Zhao
{"title":"Multiscale model of material removal for ultrasonic assisted polishing of cylindrical surfaces","authors":"Fanwei Meng , Zhijie Cui , Yingdong Liang , Zixuan Wang , Tianbiao Yu , Zhelun Ma , Ji Zhao","doi":"10.1016/j.triboint.2024.110383","DOIUrl":"10.1016/j.triboint.2024.110383","url":null,"abstract":"<div><div>Ultrasonic assisted polishing is an effective and precise method in engineering production that applies in finishing surface. A multiscale model was developed which is able to forecast the surface micromorphology and material removal rate. Process factors were considered include polishing force, grain diameter, ultrasonic amplitude and so on in this model at different scales. The impact of various process factors on surface roughness and material removal rate were analyzed by orthogonal experimental table. The perfect combination of process parameters was identified, and its effectiveness was verified through both simulations and experimental analysis, with an error rate below 9.43 %. To provide a mechanism study of ultrasonic polishing of curved surfaces and optimization of process parameters by this theoretical model.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110383"},"PeriodicalIF":6.1,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660686","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Xiaotian Wu , Lihong Su , Anh Kiet Tieu , Jun Cheng , Cuong Nguyen , Hongtao Zhu , Jun Yang , Guanyu Deng
{"title":"Impact of vanadium (V) content on in-situ oxidation, high temperature mechanical strength and tribological properties of Al0.5CrFeNiVx high entropy alloys","authors":"Xiaotian Wu , Lihong Su , Anh Kiet Tieu , Jun Cheng , Cuong Nguyen , Hongtao Zhu , Jun Yang , Guanyu Deng","doi":"10.1016/j.triboint.2024.110375","DOIUrl":"10.1016/j.triboint.2024.110375","url":null,"abstract":"<div><div>In this study, four vanadium (V) containing high entropy alloys (HEAs) Al<sub>0.5</sub>CrFeNiV<sub>x</sub> (x = 0.25, 0.5, 0.75, 1.0) were developed and investigated, in terms of examining the influence of V content on their microstructure, in-situ oxidation behavior, high temperature mechanical strength, and high temperature tribological performances. An increase in the V content causes precipitation of the Laves phase (VAl<sub>2</sub>) in the body-centered cubic (BCC) matrix. This structural transition increases the alloy hardness and compressive strength through solid solution strengthening, precipitation strengthening and grain refinement strengthening. When x is increased from 0.25 to 1, the maximum compressive strength increases from about 2476 to 3241 MPa at room temperature and from about 521 to 797 MPa at 700 °C, respectively. In-situ oxidation investigation reveals that a higher V content accelerates the oxidation and provides a direct evidence of vanadium oxides melting at 700 °C and thus forming the liquid oxide phases on the surface of HEAs. During high temperature tribological contact, the liquid oxide phases minimize the friction, allowing thicker and more complex oxide layers to form on the worn surface to improve the HEAs’ wear resistance. The findings in this work contribute to the development of novel HEAs with superior properties for potential applications that need outstanding mechanical strength, wear resistance, and thermal stability.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110375"},"PeriodicalIF":6.1,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703597","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Tribological performance enhancement of AISI 1050 steel through FeNiCrCoMo high-entropy alloy TIG weld cladding","authors":"Sumit Rana , Lalit Thakur , Navneet Arora","doi":"10.1016/j.triboint.2024.110349","DOIUrl":"10.1016/j.triboint.2024.110349","url":null,"abstract":"<div><div>The tribological behavior of tungsten inert gas (TIG) welded high entropy alloy (HEA) FeNiCrCoMo cladding deposited on AISI 1050 steel substrate was studied. The response surface methodology (RSM) optimized the TIG welding parameters. The SEM images revealed no signs of intermetallic compounds in the cladding, and the XRD analysis showed that the FeNiCrCoMo greatest peak corresponds to the BCC+FCC mixed phase. The microhardness and sliding wear resistance of the cladding were superior compared to the steel substrate owing to the solid solution strengthening and the presence of mixed phase. The worn surfaces of HEA claddings showed the presence of wear debris, grooves and micro-cutting from sliding wear as revealed by the SEM and 3-D profilometry images.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110349"},"PeriodicalIF":6.1,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660418","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kaicheng Zhang , Zenan Su , Shiyao Xu , Lintao Wu , Xin Zhang , Zehua Zhou , Guangyu Wang
{"title":"Effect of efficient structural tuning on the microstructure, corrosion resistance, and wear performance of AlCoCrFeNi/AT13 composite coatings","authors":"Kaicheng Zhang , Zenan Su , Shiyao Xu , Lintao Wu , Xin Zhang , Zehua Zhou , Guangyu Wang","doi":"10.1016/j.triboint.2024.110377","DOIUrl":"10.1016/j.triboint.2024.110377","url":null,"abstract":"<div><div>This study developed a rapid structure control technique for AlCoCrFeNi/AT13 (Al₂O₃–13 % TiO₂) composite coatings using plasma spraying and dual powder feeding. Four coatings were fabricated: pure HEA, HEA-D (dispersed), HEA-S1 (multilayer with outer HEA), and HEA-S2 (multilayer with outer AT13). The introduction of AT13 altered the internal stress distribution and enhanced corrosion resistance by lowering the electrochemical reaction rate. In layered coatings (HEA-S1, HEA-S2), the AT13 interlayer barrier reduced corrosion tendency. Additionally, pure HEA coatings exhibited adhesive wear. While HEA-D coatings experienced abrasive wear as AT13 particles improved plastic deformation and interface shearing. HEA-S1 reduced strain and wear via an internal AT13 layer. HEA-S2 achieved superior abrasion resistance through an outer AT13 layer, exhibiting typical abrasive wear mechanisms.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"202 ","pages":"Article 110377"},"PeriodicalIF":6.1,"publicationDate":"2024-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142660427","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}