Tribology International最新文献

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Study on mixed thermal-visco-hyerelastic hydrodynamic lubrication performance of water-lubricated rubber bearings in deep-sea environment 深海环境下水润滑橡胶轴承热粘超弹性混合流体动力润滑性能研究
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-11 DOI: 10.1016/j.triboint.2025.110713
Liwu Wang , Ke Xiao , Guo Xiang , Jianlin Cai , Tianyou Yang , Jiaxu Wang
{"title":"Study on mixed thermal-visco-hyerelastic hydrodynamic lubrication performance of water-lubricated rubber bearings in deep-sea environment","authors":"Liwu Wang ,&nbsp;Ke Xiao ,&nbsp;Guo Xiang ,&nbsp;Jianlin Cai ,&nbsp;Tianyou Yang ,&nbsp;Jiaxu Wang","doi":"10.1016/j.triboint.2025.110713","DOIUrl":"10.1016/j.triboint.2025.110713","url":null,"abstract":"<div><div>The deep-sea environment is characterized by high-pressure and low-temperature conditions, presenting significant challenges for equipment operating in deep-sea. To investigate the mixed thermal-visco-hyperelastic lubrication performance of water-lubricated rubber bearings (WLRBs) in deep-sea environment, this paper develops a mixed thermal-visco-hyperelastic hydrodynamic lubrication model (MTVHHLM). This model incorporates the effects of both the deep-sea high-pressure and low-temperature conditions, as well as localized temperature increases within the bearing, on the rubber material properties. In this study, the central fluid pressure distribution and temperature distribution predicted by the present model are validated by published experimental results, thereby confirming their accuracy. Furthermore, under the current simulation conditions, as specific pressure increases, the influence of seawater depth on the mixed thermal-visco-hyperelastic lubrication performance of WLRBs becomes more pronounced. As seawater depth increases, the rise in seawater pressure reduces fluid shear stress. However, this effect is partially offset by the decrease in ambient temperature. Consequently, the variations in friction coefficient and heat-flux caused by fluid shear with increasing seawater depth are relatively minor. The variation in viscoelastic dissipation and actual contact shear is the primary factor influencing the total friction coefficient and heat-flux as seawater depth increases. Furthermore, in deeper seawater environments, WLRBs can achieve a state closely resembling elastohydrodynamic lubrication at relatively low speeds. This study offers a valuable reference for the application of WLRBs in deep-sea environments.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110713"},"PeriodicalIF":6.1,"publicationDate":"2025-04-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143834175","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synergistic effects of temperature-responsive aqueous polyether-phosphate ester lubricants 温度响应型聚醚-磷酸酯水性润滑剂的协同效应
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-10 DOI: 10.1016/j.triboint.2025.110704
Bo Zhang , Bin Lin , Hongbo Zou , Guoyu Fu , Haorun Zhao , Shuai Yan
{"title":"Synergistic effects of temperature-responsive aqueous polyether-phosphate ester lubricants","authors":"Bo Zhang ,&nbsp;Bin Lin ,&nbsp;Hongbo Zou ,&nbsp;Guoyu Fu ,&nbsp;Haorun Zhao ,&nbsp;Shuai Yan","doi":"10.1016/j.triboint.2025.110704","DOIUrl":"10.1016/j.triboint.2025.110704","url":null,"abstract":"<div><div>The demand for high-performance lubricating coolants in metal hot rolling processes is continuously increasing. However, the stability and environmental performance of traditional mineral oil-based emulsions fail to meet the requirements of modern industrial applications. This study investigates the synergistic anti-wear and friction-reducing properties and mechanisms of water-soluble block polyether 374RA, known for its temperature-responsive characteristics, in combination with two phosphate ester additives: phenol polyoxyethylene ether phosphate (PHB14) and isotridecyl phosphate (MDIT). The findings demonstrate that the phase transition behaviour of 374RA at elevated temperatures significantly promotes the enrichment of MDIT on the surface of friction pairs, thereby substantially enhancing the lubricating performance. Specifically, the addition of MDIT reduces wear by 90 % and increases load capacity by 227.1 %. Through energy-dispersive spectroscopy (EDS) and quantum chemical calculations, the study confirms that the formation of physical and chemical adsorption layers on the friction surface is key to the improved performance, with the synergistic interaction between 374RA and MDIT playing a pivotal role. This work provides critical theoretical insights and practical guidance for the development of high-performance, environmentally friendly water-based lubricants.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110704"},"PeriodicalIF":6.1,"publicationDate":"2025-04-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143826326","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Achieving superior tribological and mechanical properties of AA5754/ZrO2+hBN hybrid surface composite by using a new tool in the friction stir processing (FSP) 利用搅拌摩擦加工(FSP)新工具获得AA5754/ZrO2+hBN杂化表面复合材料优异的摩擦学和力学性能
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-10 DOI: 10.1016/j.triboint.2025.110720
Yang Zhang , Keping Zhang , R. Vaira Vignesh , Sherzod Abdullaev , Yasser Fouad , Azlan Mohd Zain , Moslem Paidar
{"title":"Achieving superior tribological and mechanical properties of AA5754/ZrO2+hBN hybrid surface composite by using a new tool in the friction stir processing (FSP)","authors":"Yang Zhang ,&nbsp;Keping Zhang ,&nbsp;R. Vaira Vignesh ,&nbsp;Sherzod Abdullaev ,&nbsp;Yasser Fouad ,&nbsp;Azlan Mohd Zain ,&nbsp;Moslem Paidar","doi":"10.1016/j.triboint.2025.110720","DOIUrl":"10.1016/j.triboint.2025.110720","url":null,"abstract":"<div><div>The design of the tool is one of the key factors influencing the effectiveness of Friction Stir Processing (FSP) in fabricating surface composites. This investigation addresses this exigency by using a new tool during FSP. This study explores the use of FSP to enhance the surface properties of AA5754 aluminum alloy by incorporating ZrO<sub>2</sub> and hBN reinforcement powders. The experiments were performed using two distinct tool geometries – a Conventional Cylindrical Pin (CCP) tool and a modified Protruding Cylindrical Pin (PCP) tool, to assess the effect of tool design on particle distribution and microstructural refinement. Resulted revealed that the PCP tool, featuring a protrusion on the stirring pin, was developed to improve the quality of surface appearance. Moreover, it was found that utilizing a PCP tool resulted in the highest level of uniformity in particle dispersion across the matrix. The results also demonstrated that the highest shear strength was recorded for the sample FSPed with the PCP tool (193 MPa) as compared to the sample FSPed with the CCP tool (171 MPa). The higher shear strength is attributed to the significantly improved dissemination of hBN and ZrO<sub>2</sub> particles within the matrix and further refinement of grains in the stir zone. From the results, it was also observed that a tool with a protrusion on the stirring pin had better material flow and higher resistance to corrosion and wear than a tool with a regular pin profile.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"210 ","pages":"Article 110720"},"PeriodicalIF":6.1,"publicationDate":"2025-04-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143934604","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
On the measurement of pressure in textured dimples 纹理凹窝压力的测量
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-09 DOI: 10.1016/j.triboint.2025.110719
Norifumi Miyanaga , Reo Miwa , Ryota Ishii , Michael Khonsari
{"title":"On the measurement of pressure in textured dimples","authors":"Norifumi Miyanaga ,&nbsp;Reo Miwa ,&nbsp;Ryota Ishii ,&nbsp;Michael Khonsari","doi":"10.1016/j.triboint.2025.110719","DOIUrl":"10.1016/j.triboint.2025.110719","url":null,"abstract":"<div><div>A mass-conservative algorithm necessitates a predefined cavitation pressure; however, arbitrarily assigning this pressure fails to predict the behavior of the texture accurately. This study determines the cavitation pressure through direct pressure measurements within textured dimples. A series of measurements are conducted across varying rotational speeds, film thicknesses, and dimple sizes. The results indicate that, under the conditions tested, the cavitation pressure is approximately 60 kPa (absolute), and mass-conservative calculations incorporating these values align closely with the experimental pressure measurements. The findings provide clear evidence of lubrication suction into the inlet section of the bearing, known as the inlet suction phenomenon, and confirm that the Elrod algorithm effectively predicts the pressure profile in this region. This work facilitates the estimation of the behavior and volume of the entrained oil, offering valuable insight for optimizing texture design in lubrication systems.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110719"},"PeriodicalIF":6.1,"publicationDate":"2025-04-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143816400","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of functionally graded films and coatings for biomaterials: Methods, properties, and challenges – A comprehensive review 生物材料功能梯度薄膜和涂层的发展:方法、性能和挑战-综述
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-09 DOI: 10.1016/j.triboint.2025.110714
Zahid Mukhtar , Nitika Kundan , Abhijit Dey
{"title":"Development of functionally graded films and coatings for biomaterials: Methods, properties, and challenges – A comprehensive review","authors":"Zahid Mukhtar ,&nbsp;Nitika Kundan ,&nbsp;Abhijit Dey","doi":"10.1016/j.triboint.2025.110714","DOIUrl":"10.1016/j.triboint.2025.110714","url":null,"abstract":"<div><div>Coating metal substrates and biomaterial implants demand a balance of diverse properties. Functionally graded coatings (FGCs) offer tailored mechanical, thermal, electrical, and tribological benefits for engineering and biomedical uses. Recent advancements in FGCs have notably reduced aseptic loosening and fibrous tissue encapsulation by 30 % and 25 %, respectively, enhancing biocompatibility and mechanical stability. These improvements are driven by changes in the coatings' composition, structure, and porosity. This paper reviews the latest FGC processing techniques for bio-implants, emphasizing recent research, applications, and future challenges. It provides guidelines to help researchers navigate this complex field and achieve successful, patient-centered outcomes.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110714"},"PeriodicalIF":6.1,"publicationDate":"2025-04-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143816401","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
High temperature tribological behaviors of Co-based superalloy Haynes 188 co基高温合金Haynes 188的高温摩擦学行为
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-08 DOI: 10.1016/j.triboint.2025.110715
Yihan Wang, Yang Zhang, Tianmin Shao
{"title":"High temperature tribological behaviors of Co-based superalloy Haynes 188","authors":"Yihan Wang,&nbsp;Yang Zhang,&nbsp;Tianmin Shao","doi":"10.1016/j.triboint.2025.110715","DOIUrl":"10.1016/j.triboint.2025.110715","url":null,"abstract":"<div><div>In this work, tribological behaviors of solution strengthening Co-based superalloy HA188 were investigated at 900℃, 1000℃ and 1100℃. Si<sub>3</sub>N<sub>4</sub> and HA188 were chosen as the counterpart respectively to evaluate the influence of counterpart materials on the sliding wear behaviors. It was found that the formation and destruction of tribo-layer are the dominating factor in the high temperature wear process. The composition and structure of tribo-layer are controlled by oxidation products of HA188 at different temperature. Tribo-layers are composed of NiCoCr-spinels at 900℃ and 1000℃. However, at 1100℃, the tribo-layer composition transfers to Cr₂O₃, which is attributed to the substantial diffusion of Cr to the surface. Moreover, counterpart materials affect the homogeneity and compactness of the tribo-layers. Harder counterparts generate greater stress and deformation in tribo-layer and HA188 substrate, leading to the failure of the tribo-layer and the increase in wear rate.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110715"},"PeriodicalIF":6.1,"publicationDate":"2025-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143800096","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fretting fatigue analysis and strength evaluation for swage-locking pinned aluminum alloy–steel connections under tension loading 挤压锁紧铝合金-钢连接在拉伸载荷下的微动疲劳分析和强度评定
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-08 DOI: 10.1016/j.triboint.2025.110711
Dongfang Zeng , Yan Xu , Zhisheng Liu , Yuanbin Zhang , Lang Zou , Liantao Lu
{"title":"Fretting fatigue analysis and strength evaluation for swage-locking pinned aluminum alloy–steel connections under tension loading","authors":"Dongfang Zeng ,&nbsp;Yan Xu ,&nbsp;Zhisheng Liu ,&nbsp;Yuanbin Zhang ,&nbsp;Lang Zou ,&nbsp;Liantao Lu","doi":"10.1016/j.triboint.2025.110711","DOIUrl":"10.1016/j.triboint.2025.110711","url":null,"abstract":"<div><div>Given the early stages of widespread adoption of swage-locking pinned connections in rail vehicle structures, research on their fatigue failure behavior remains scarce. This study investigates the fretting fatigue behavior of aluminum alloy–steel connections fastened by swage-locking pins through experiments and numerical analysis. It involved fatigue experiments under tension loading, fretting wear and fatigue analyses, followed by fatigue crack initiation prediction. Results show that the contact surface of clamped plates can be divided into the stick, slip, and open zones, with fretting wear occurring within the slip zone of aluminum alloy plate. Fretting fatigue cracks typically initiate within the slip zone near the stick-slip boundary, specifically at wear scars edges. A finite element model was developed to analyze contact status and stress states of test connections, with the friction coefficient at the aluminum alloy-steel interface optimized based on measured stick zone sizes. Results show the fatigue crack initiation of test connections is predominantly influenced by tensile stresses. Consequently, the SWT multiaxial fatigue criterion, combined with the critical plane method, can be used to predict crack initiation. The predicted crack initiation sites, angles, and fatigue strengths closely matched experimental results, with errors below 20 %, 5 %, and 7 %, respectively.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110711"},"PeriodicalIF":6.1,"publicationDate":"2025-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143807735","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Nitrogen alloyed MoSe2 coatings – Role of optimized morphology, structure and mechanical properties on diverse environment sliding performance 氮合金 MoSe2 涂层--优化形态、结构和机械性能对不同环境下滑动性能的影响
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-08 DOI: 10.1016/j.triboint.2025.110716
Talha Bin Yaqub , Irfan Nadeem , Filipe Fernandes , Khurram Yaqoob , Mitjan Kalin , Albano Cavaleiro
{"title":"Nitrogen alloyed MoSe2 coatings – Role of optimized morphology, structure and mechanical properties on diverse environment sliding performance","authors":"Talha Bin Yaqub ,&nbsp;Irfan Nadeem ,&nbsp;Filipe Fernandes ,&nbsp;Khurram Yaqoob ,&nbsp;Mitjan Kalin ,&nbsp;Albano Cavaleiro","doi":"10.1016/j.triboint.2025.110716","DOIUrl":"10.1016/j.triboint.2025.110716","url":null,"abstract":"<div><div>Transition metal dichalcogenide (TMD) coatings are gaining increasing interest among the scientific community as eco-friendly solutions for reducing friction, improving energy conservation, and lowering carbon footprints. N-alloyed MoSe<sub>2</sub> coatings (MoSeN), a subset of TMDs, remain largely underexplored, with no research on their frictional performance across various sliding environments. Herein, an in-depth analysis of DC-magnetron sputtered MoSeN coatings is presented, with N content varying from 0 to 42 at%. Investigation of composition, morphological features, crystal structure, mechanical strength and sliding performance are accessed. Our findings revealed that N additions resulted in increased compactness, amorphous structure and hardness of ∼4.6 GPa, and these improvements remained consistent despite compositional variations. The sliding competency was evaluated under six different conditions, revealing promising results in ambient-air and dry-N<sub>2</sub> atmospheres at room conditions and 100 °C. At 200 °C, the sliding performance in ambient-air was better than dry-N<sub>2</sub>. Friction coefficient for N-alloyed coatings was relatively close, ranging between 0.03 and 0.06, except for a dry-N<sub>2</sub> environment at 200 °C. Nevertheless, wear rate showed slight variations, with higher values observed in dry-N<sub>2</sub> at 100 °C and 200 °C but remained within a specific range of 1–7 × 10<sup>−7</sup> mm<sup>3</sup>/Nm for all other conditions. This study highlights the potential of MoSeN coatings to be scaled for industrial applications, offering a roadmap for reducing the inherent limitations of PVD sputtering.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110716"},"PeriodicalIF":6.1,"publicationDate":"2025-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143829260","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Reducing drive torque in needle valves through tip material selection with a tribological approach 通过采用摩擦学方法选择尖端材料,减少针阀的驱动扭矩
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-08 DOI: 10.1016/j.triboint.2025.110671
Fırat Mehmet Günkan , Bülent Sümer , İlker Murat Koç
{"title":"Reducing drive torque in needle valves through tip material selection with a tribological approach","authors":"Fırat Mehmet Günkan ,&nbsp;Bülent Sümer ,&nbsp;İlker Murat Koç","doi":"10.1016/j.triboint.2025.110671","DOIUrl":"10.1016/j.triboint.2025.110671","url":null,"abstract":"<div><div>High-pressure regulation, critical in applications such as cold gas thruster, often faces stiction between the needle valve tip and body, affecting precision and reliability. The interaction between different needle tip and valve body materials plays a significant role in pressure regulation. This study evaluates the performance of needle valve tips made from four distinct materials (steel, aluminum, POM-polyacetal, and Nylon-66) paired with a steel valve-body. Experimental validation reveals that the steel tip offers the highest wear resistance and torque (1.2 Nm at 100 bar), while POM and Nylon 66, benefiting from low friction properties, require lower torque (0.55 Nm and 0.65 Nm, respectively). The steel tip exhibits increased surface roughness, whereas aluminum demonstrates higher wear compared to the other materials.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110671"},"PeriodicalIF":6.1,"publicationDate":"2025-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143864099","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of the content of (NaPO3)6 on the properties of microarc oxidized coatings on non-valve metal-copper (NaPO3)6含量对无阀金属-铜微弧氧化镀层性能的影响
IF 6.1 1区 工程技术
Tribology International Pub Date : 2025-04-08 DOI: 10.1016/j.triboint.2025.110712
Liankun Zhang , Hailin Lu , Fan Yang , Zihan Liu , Meijiao Qu
{"title":"Influence of the content of (NaPO3)6 on the properties of microarc oxidized coatings on non-valve metal-copper","authors":"Liankun Zhang ,&nbsp;Hailin Lu ,&nbsp;Fan Yang ,&nbsp;Zihan Liu ,&nbsp;Meijiao Qu","doi":"10.1016/j.triboint.2025.110712","DOIUrl":"10.1016/j.triboint.2025.110712","url":null,"abstract":"<div><div>In this paper, for the first time, by adding (NaPO<sub>3</sub>)<sub>6</sub> additives to the aluminate electrolyte, a MAO coating with good performance was successfully prepared on the surface of T2 copper, a non-valved metal, and the effects of (NaPO<sub>3</sub>)<sub>6</sub> content on the organization, abrasion and corrosion resistance of the coatings were comprehensively and systematically investigated. Most importantly, this method of preparing MAO coating on non-valve metal surface does not need any pretreatment or high current density. The results obtained demonstrated that the incorporation of the (NaPO<sub>3</sub>)<sub>6</sub> additive facilitated the direct deposition of MAO coatings on the surface of non-valve metal-T2 copper, with an increase in coating thickness and roughness observed as the (NaPO<sub>3</sub>)<sub>6</sub> content rises. The compositions of the coatings included CuO, Cu<sub>2</sub>O, α-Al<sub>2</sub>O<sub>3</sub>, CuAlO<sub>2</sub>, Cu(OH)<sub>2</sub> and amorphous AlPO<sub>4</sub>. The content of Cu-containing compounds in the coatings exhibited an initial increase, followed by a subsequent decrease, with the increase of (NaPO<sub>3</sub>)<sub>6</sub> content. The highest percentage (14.39 at%) of elemental Cu was observed when the content of (NaPO<sub>3</sub>)<sub>6</sub> was 10 g/L and it was observed that the coating exhibited the lowest average surface porosity (8.29 %) at this content level, in addition to the highest hardness (890.18 HV) and minimum wear depth (4.78 μm) and average COF (0.161) for a load of 10 N. Three different wear mechanisms (adhesion, abrasive grain and delamination wear) were found on the wear scars. The coating showed the best corrosion resistance with an i<sub>corr</sub> of 4.0257 × 10<sup>–6</sup> A/cm<sup>2</sup> at a (NaPO<sub>3</sub>)<sub>6</sub> content of 15 g/L, which was four orders of magnitude lower than the substrate.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"209 ","pages":"Article 110712"},"PeriodicalIF":6.1,"publicationDate":"2025-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143816397","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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