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Influence of triangular texture composite MAO coating on the tribological properties of aluminum alloys 三角形纹理复合 MAO 涂层对铝合金摩擦学特性的影响
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-14 DOI: 10.1016/j.triboint.2024.110243
{"title":"Influence of triangular texture composite MAO coating on the tribological properties of aluminum alloys","authors":"","doi":"10.1016/j.triboint.2024.110243","DOIUrl":"10.1016/j.triboint.2024.110243","url":null,"abstract":"<div><p>To compensate for the poor friction and wear performance of aluminum alloys, in this study, four triangular textures with different area occupancy rate (5.16 %, 9.17 %, 20.63 % and 28.07 %) were prepared on the surface of aluminum alloys by laser texture technology, subsequently micro-arc oxidation (MAO) coatings were prepared using MAO technique. The treated samples were characterised by X-ray diffraction, micro-morphological analysis, optical profiler and energy dispersive spectroscopy. The tribological performance under oil lubrication conditions was tested by using a pin-disc contact rotational friction wear tester. The results showed that the sharp corners at the edges of the texture caused current concentration, which resulted in more intense sparking and accelerated MAO growth, thus creating more pores and roughening the surface of the coating. In terms of tribological performance, the triangular texture with 9.17 % area occupancy rate showed the best tribological performance before MAO coating, compared with the substrate, the average friction coefficient decreased by 64.11 %; and after the MAO coating was applied, the triangular texture composite MAO coating with 9.17 % area occupancy rate still had the best tribological performance, and its average friction coefficient further decreased compared with that of the smooth MAO coating by 33.07 %. The analysis suggests that the texture can store abrasive particles to prevent the MAO coatings from being worn through, leading to coating failure, while the hard MAO coatings can resist contact stresses well enough to prevent the texture from being flattened, leading to the failure of the function of storing abrasive debris. Therefore, the integration between texture and MAO coating can greatly enhance the anti-wear properties of aluminum alloys.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142232361","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Liquid-infused surface on optimized anodic porous aluminum for anti-frost and anti-ice application 优化阳极多孔铝上的液体注入表面,用于防霜防冰
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-12 DOI: 10.1016/j.triboint.2024.110237
{"title":"Liquid-infused surface on optimized anodic porous aluminum for anti-frost and anti-ice application","authors":"","doi":"10.1016/j.triboint.2024.110237","DOIUrl":"10.1016/j.triboint.2024.110237","url":null,"abstract":"<div><p>Here, we present liquid-infused surfaces (LISs) fabricated on an aluminum substrate using the anodizing method to introduce specific nanofeatures infiltrated by silicone oil to reduce the friction between ice and surface. To achieve various nanostructures on the aluminum substrate, the anodizing conditions are varied. The ice adhesion stress could be significantly plummeted to 21.7 kPa on an LIS with optimized dimensions for nanofeatures. Frost formation tests in environments with a relative humidity of 75 % on the fabricated surfaces with a temperature of −17 ℃ reveal that the fabricated samples can considerably extend the frost formation time. The frosting time for the fabricated sample can reach 47 min, whereas the bare aluminum is completely covered by frost only after 1.5 min</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142230146","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Enhancement of tribological performance of PTFE/aramid fabric liner under high-temperature and heavy-load through incorporation of microcapsule/CF multilayer composite structure 通过加入微胶囊/CF 多层复合结构提高聚四氟乙烯/芳纶织物衬垫在高温重载条件下的摩擦学性能
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-12 DOI: 10.1016/j.triboint.2024.110239
{"title":"Enhancement of tribological performance of PTFE/aramid fabric liner under high-temperature and heavy-load through incorporation of microcapsule/CF multilayer composite structure","authors":"","doi":"10.1016/j.triboint.2024.110239","DOIUrl":"10.1016/j.triboint.2024.110239","url":null,"abstract":"<div><p>Liners suffer from low service life under high-temperature and heavy-load conditions, hindering their widespread use in aerospace applications. A novel strategy of incorporating polyaryl ether sulfone/polymethylphenlsiloxane (PES/PMPS) microcapsules and carbon fibers (CFs) into the polytetrafluoroethylene (PTFE)/aramid fabric liner was used. At the micro-scale level, the worn surface morphology and the transfer film morphology were analyzed to reveal the tribological mechanisms. At the nano-scale level, molecular dynamics simulation was used to analyze the formation mechanism of the transfer film. The results showed that the friction coefficient and wear rate of the liner with microcapsule/CF multilayer structure were reduced by 17 % and 24 %, respectively. The incorporation of microcapsule/CF multilayer structure can be effectively applied to enhance the tribological performance of liners in harsh operating conditions.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142230147","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Investigations on mechanical and surface properties of friction stir welded dissimilar joints of 2507 SDSS and 317L ASS 2507 SDSS 和 317L ASS 异种摩擦搅拌焊接接头的机械和表面特性研究
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-12 DOI: 10.1016/j.triboint.2024.110226
{"title":"Investigations on mechanical and surface properties of friction stir welded dissimilar joints of 2507 SDSS and 317L ASS","authors":"","doi":"10.1016/j.triboint.2024.110226","DOIUrl":"10.1016/j.triboint.2024.110226","url":null,"abstract":"<div><p>Friction stir welding (FSW), recognized as an eco-friendly and safe welding technique, finds widespread application across industries including aerospace, and automotive sectors. As a key material in production, stainless steel (SS) has great application potential in FSW. In this article, solid-state joining of dissimilar materials 2507 super duplex stainless steel (SDSS) and 317 L austenitic stainless steel (ASS), using FSW was investigated. By adjusting the position of 2507 SDSS and 317 L ASS, this paper examined the mechanical and surface properties of the joints at rotation speed of 400 rpm and welding speed of 20 mm/min. The results revealed that alteration of the material position seemed to have negligible influence on the joint's appearance, tensile behavior, and failure location. However, a clear grain refinement post-FSW in the joints was recorded, leading to a substantial increase in the hardness of the center stir zone (CSZ), alongside noticeably enhanced wear resistance. This grain refinement also contributed to an improvement in the corrosion resistance of the joints.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142172762","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of TiH2 addition amounts on the microstructures and properties of porous Cu-Sn-Ti diamond tools TiH2 添加量对多孔铜-锡-钛金刚石工具微观结构和性能的影响
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-12 DOI: 10.1016/j.triboint.2024.110241
{"title":"Effect of TiH2 addition amounts on the microstructures and properties of porous Cu-Sn-Ti diamond tools","authors":"","doi":"10.1016/j.triboint.2024.110241","DOIUrl":"10.1016/j.triboint.2024.110241","url":null,"abstract":"<div><p>Porous Cu-Sn-Ti diamond tools were fabricated by using TiH<sub>2</sub> powder as pore-forming agent through a powder pretreatment process combined with a two-step sintering process. Effects of TiH<sub>2</sub> addition amounts (0–10 wt%) on the microstructures, mechanical properties and dry grinding properties of the tools were studied. The results showed that the optimized TiH<sub>2</sub> addition amount was 7.5 wt%, and the tools had the best porous structures and the highest compressive stress on the diamond surfaces. The porosity, average pore size, bending strength and microhardness were 22.5 %, 2.3 µm, 269 MPa and 2.25 GPa, respectively. Under dry conditions, pores can inhibit the adhesion of debris, and thus improve the grinding performance of the tools. And the dominate failure mode was micro-fracture of diamond grits.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142230165","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Simulation and experimental study of tool passivation based on magnetic elastic abrasive particles 基于磁性弹性磨粒的工具钝化模拟与实验研究
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-11 DOI: 10.1016/j.triboint.2024.110234
{"title":"Simulation and experimental study of tool passivation based on magnetic elastic abrasive particles","authors":"","doi":"10.1016/j.triboint.2024.110234","DOIUrl":"10.1016/j.triboint.2024.110234","url":null,"abstract":"<div><p>The presence of micro-cracks and serrations on the tool often leads to its premature failure. However, these microscopic defects can be mitigated through passivation treatment of the tool. Magnetoelastic abrasive particles are new composite particles formed by using abrasive phase particles, magnetic media phase particles and polymer matrix according to a certain ratio, the abrasive particles have both viscoelasticity and magnetic conductivity. The introduction of magnetoelastic abrasive grains into the dual-disk tool passivation equipment can effectively improve the surface quality of the tool and increase the passivation efficiency. At the outset, a model for tool passivation was crafted employing the ABAQUS simulation software. This model aimed to evaluate the effects of diverse passivation variables on the stress levels, the shape of the impact, and the depth of the impact experienced by the tool. Subsequently, by applying statistical theory combined with fitting function techniques, a mathematical model was constructed to determine the passivation volume of the tool subjected to multiple magnetic elastic abrasive particles. This model was then used to examine the impact count and passivation volume associated with each passivation factor. Finally, a tool passivation experiment was conducted using a dual-disk magnetic tool passivation device. The results showed that the smaller the impact velocity of magnetic elastic abrasive particles, the stress and impact depth of the cutting tool are decreasing, and the deformation of the cutting edge is caused by compressive stress. The error of impact depth calculated by simulation and mathematical model is within 20 %, which proves that the mathematical model can better calculate the impact depth of magnetic elastic abrasive particles on the cutting edge of the tool.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142172765","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of friction block thickness on the high-temperature tribological behavior of the braking interface of high-speed train 摩擦片厚度对高速列车制动界面高温摩擦学行为的影响
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-10 DOI: 10.1016/j.triboint.2024.110232
{"title":"Effect of friction block thickness on the high-temperature tribological behavior of the braking interface of high-speed train","authors":"","doi":"10.1016/j.triboint.2024.110232","DOIUrl":"10.1016/j.triboint.2024.110232","url":null,"abstract":"<div><p>Tests on a high-speed train braking platform with friction blocks of different thicknesses revealed data on friction heat, wear, and friction-induced vibration and noise (FIVN). A finite element model (FEM) was developed using a finite element software, and then a thermal-mechanical-wear coupling simulation method was proposed to simulate the high-temperature wear of friction blocks. The results show that thicker friction blocks led to higher temperatures, eccentric wear, and increased wear debris, forming a stiff third body layer causing high-intensity FIVN. Thinner blocks showed better tribological properties and reduced FIVN. Although block thickness affects FIVN, the main frequency differences are minor. Therefore, friction block thickness should be considered as an important factor in brake pad design to manage high-temperature tribological behavior.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142167904","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental investigation of stick-slip behaviors in dry sliding friction 干滑动摩擦中粘滑行为的实验研究
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-10 DOI: 10.1016/j.triboint.2024.110221
{"title":"Experimental investigation of stick-slip behaviors in dry sliding friction","authors":"","doi":"10.1016/j.triboint.2024.110221","DOIUrl":"10.1016/j.triboint.2024.110221","url":null,"abstract":"<div><p>Friction-induced vibration, particularly the bothersome stick-slip behavior, is a significant contributor to machine damage and component failure. In this study, the vibrational displacement, sound pressure, and coefficient of friction (COF) of several metal or alloy samples in dry conditions are tested using a reciprocating friction force test apparatus. It is found that the stick-slip behavior is more likely to occur at low sliding speeds and high normal loads. Furthermore, under the same working conditions, increasing the surface roughness of the sample or enhancing the hardness difference between the sample and the counterpart can mitigate the stick-slip behavior during the friction process. By analyzing the characteristic parameters of the stick-slip behavior, it is found that the temporal period and the stick-time decrease significantly with an increase in relative sliding speed. Additionally, the amplitude and intensity of the friction-induced noise increases with the increase of the relative sliding speed and normal load. The frequencies of the sound pressure are primarily concentrated around the natural frequency of the frictional system. Finally, we extract the COF and find that the average COF as well as the maximum and minimum COF first decreases sharply, and then becomes stable with the increase of the relative sliding speed due to the transition of friction state from stick-slip behavior to smooth sliding.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142167903","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
High-temperature fretting wear behavior and microstructure stability of a laser-cladding Ti-Al-C-N composite coating meditated by variable cycle conditions 可变循环条件下激光熔覆 Ti-Al-C-N 复合涂层的高温烧蚀磨损行为和微观结构稳定性
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-10 DOI: 10.1016/j.triboint.2024.110224
{"title":"High-temperature fretting wear behavior and microstructure stability of a laser-cladding Ti-Al-C-N composite coating meditated by variable cycle conditions","authors":"","doi":"10.1016/j.triboint.2024.110224","DOIUrl":"10.1016/j.triboint.2024.110224","url":null,"abstract":"<div><p>Ti-6Al-4 V titanium alloy is used for low-pressure compressor blades of aero-engine due to its high specific strength, excellent corrosion resistance and high-temperature stability. Low-pressure compressor blades are subject to fretting wear in service, which may lead to fracture failure of the blades. The preparation of wear-resistant coatings is currently an effective solution in solving the problem of fretting wear on Ti-6Al-4 V titanium alloy. However, the fretting wear resistance and microstructure stability of the coating under variable cycle fretting conditions require more attention. In this work, the fretting wear performance and microstructure stability of the Ti-Al-C-N composite coating under variable cycle fretting conditions are investigated. The results show that the parameters of variable cycle operating conditions have a notable effect on the coefficient of friction (COF). The variable frequency and variable temperature working conditions result in the alteration of the fretting operation mechanism. Whereas the variable stroke amplitude and the variable load conditions do not cause changes in the fretting operation mechanism, and both are in the gross slip region (GSR). The lowest wear rate occurs under variable stroke amplitude conditions. The wear rate is the maximum under the variable cycle temperature condition. According to the dissipated energy calculation, the difference between the two different stroke amplitudes is the biggest among all the conditions. EBSD and TEM analyses show that the subsurface of variable stroke amplitude worn scar has a more uniform strain distribution, and reveals a unique subsurface structure with a transformation from crystalline to amorphous, which contributes to improving the wear resistance. This work provides insights into coating microstructure stability and wear mechanisms under variable cycle conditions.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142167906","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Investigation of white etching area at non-carbides origin in M50 bearing steel under rolling contact fatigue 滚动接触疲劳条件下 M50 轴承钢非碳化物源白蚀区的研究
IF 6.1 1区 工程技术
Tribology International Pub Date : 2024-09-10 DOI: 10.1016/j.triboint.2024.110222
{"title":"Investigation of white etching area at non-carbides origin in M50 bearing steel under rolling contact fatigue","authors":"","doi":"10.1016/j.triboint.2024.110222","DOIUrl":"10.1016/j.triboint.2024.110222","url":null,"abstract":"<div><p>White etching areas (WEAs) were originated in regions free of carbides or non-metallic inclusions under rolling contact fatigue (RCF) in M50 bearing steel. Two types of WEAs with largely sheared and compact morphologies were observed. They were investigated using Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM). The results show that WEAs involve martensite-to-austenite phase transformation and amorphization, in contrast to the butterfly-winged WEAs consisting of only ferrite nanocrystallines. It is suggested that the nanocrystallines are the result of recrystallization. The high micro shear strain of 0.9–1.1 drives phase transformation. The solid-state amorphization occurs due to accumulation of high dislocation density. The dislocation density in the compact WEA is much higher than that in the sheared WEA.</p></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":null,"pages":null},"PeriodicalIF":6.1,"publicationDate":"2024-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142163703","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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