Ruiyao Ma , Yanru Liu , Huijuan Lin , Ling-Bao Xing , Hui Liu , Shuanhong Ma , Feng Zhou
{"title":"Hydrogen-bonding reinforced robust hydrogels for load-bearing and sustained lubrication","authors":"Ruiyao Ma , Yanru Liu , Huijuan Lin , Ling-Bao Xing , Hui Liu , Shuanhong Ma , Feng Zhou","doi":"10.1016/j.triboint.2025.111233","DOIUrl":"10.1016/j.triboint.2025.111233","url":null,"abstract":"<div><div>The creation of bionic hydrogel characterized by optimal friction and load-bearing is essential for implantable artificial materials. High-stiffness and robust poly (methylacrylamide and methacrylic acid) hydrogels (P(MAAm-MAAc)) were synthesized using intensive cross-linking and intermolecular/intramolecular hydrogen bonding. Subsequently, an embedded lubricating layer was developed on the robust base, which formed layered structure similar to articular cartilage. It possesses distinctive mechanical characteristics (tensile strength: 3.9–4.4 MPa; elastic modulus: 27.8–38.6 MPa), along with superior lubricating and load-bearing capabilities. When water served as lubricant, the hydrogels exhibited low friction coefficient (COF ∼ 0.039), negligible wear, and sustained endurance over 18,000 sliding cycles. This high-stiffness and robust multilayer hydrogel possesses extensive application potential in bionic articular cartilage, medical devices, and other domains.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111233"},"PeriodicalIF":6.1,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157859","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Xin Zhang , Wenxiao Wang , Kun Pei , Liuchen Wu , Yi Tao , Xiao Kang
{"title":"Enhancing friction reduction and wear resistance in CuZn-graphite self-lubricating composites via yttria(Y₂O₃) incorporation","authors":"Xin Zhang , Wenxiao Wang , Kun Pei , Liuchen Wu , Yi Tao , Xiao Kang","doi":"10.1016/j.triboint.2025.111227","DOIUrl":"10.1016/j.triboint.2025.111227","url":null,"abstract":"<div><div>In this paper, CuZn-Graphite-Y₂O₃ composites were prepared using powder metallurgy techniques, and the effect of Y₂O₃ content on their tribological behavior was investigated. The CuZn-Graphite-1.0 wt%Y₂O₃ composite (YP3) exhibited optimal friction reduction and wear resistance through the synergy between graphite and Y₂O₃, achieving a volumetric wear rate of 3.61 × 10<sup>−6</sup> mm<sup>3</sup>/(N·m) and an average coefficient of friction (COF) of 0.131. Raman spectroscopy confirmed that varying Y₂O₃ content nonlinearly influenced the evolution of carbon structures at the friction interface. Grain refinement and dislocation pinning synergistically strengthened YP3, improving wear resistance via enhanced hardness (87.03 HV) and fracture toughness (2.273 <span><math><mrow><mi>MPa</mi><mo>⋅</mo><msqrt><mrow><mi>m</mi></mrow></msqrt></mrow></math></span>). Y₂O₃ improved lubricating film continuity by modifying graphite interfacial properties, effectively separating friction counterparts during sliding.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111227"},"PeriodicalIF":6.1,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157991","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yuhang Zhang , Shuangjian Li , Yaoning Sun , Xiujuan Fan , Chunming Deng , Chao Wang , Yifei Xv , Yizhe Lv
{"title":"Synergistic effects of laser texturing and solid lubricants in Cr3C2-NiCr-(B2O3/Bi2O3) composite coating for enhanced tribological properties at 25 °C and 800 °C","authors":"Yuhang Zhang , Shuangjian Li , Yaoning Sun , Xiujuan Fan , Chunming Deng , Chao Wang , Yifei Xv , Yizhe Lv","doi":"10.1016/j.triboint.2025.111220","DOIUrl":"10.1016/j.triboint.2025.111220","url":null,"abstract":"<div><div>Cermet-based coatings exhibit excellent high-temperature wear resistance. However, their high-temperature lubrication performance is insufficient, which is likely to cause the friction pair materials to be severely worn. Herein, a novel Cr₃C₂-NiCr-(B₂O₃/Bi₂O₃) composite coating was developed by thermal spraying, laser texturing and high-temperature vacuum impregnation composite processes. Its tribological properties, elemental migration and synergistic lubrication mechanism were systematically investigated. The results show that the average friction coefficients of the composite coating are 0.17 and 0.08 at 25 ℃ and 800 ℃, respectively, representing reduction of 79 % and 83 % compared to the Cr₃C₂-NiCr coating, and exhibits excellent self-lubricating performance. Through in-depth analysis, a synergistic lubrication mechanism based on the migration of B/Bi elements is proposed: At elevated temperatures, B₂O₃ optimizes the friction interface as a low-viscosity glassy phase, while Bi₂O₃ reduces the shear strength via molten lubrication and the formation of Bi nanocrystalline films. B₂O₃/B₂O₃ composite lubricant provide excellent fluid lubrication at tribological interface. The mechanism originates from the dynamic coupling of low melting point migration, interfacial reaction and gradient film formation. B element enhances the interfacial bonding and thermal stability of the film through oxygen vacancy migration, while Bi element forms a plastic lubrication film via reduction and grain boundary segregation. The composite coating integrates long-term lubrication and anti-wear properties at high temperatures. These findings provide an innovative solution for the service life extension design of high-temperature moving components.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111220"},"PeriodicalIF":6.1,"publicationDate":"2025-09-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157858","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Tian He , Minhao Zhu , Hongyang Li , Youhong Long , Jinfang Peng , Jianhua Liu , Zhiqiang Feng
{"title":"Evolution of tribolayer in GH2132/GH4169 fretting wear at elevated temperatures","authors":"Tian He , Minhao Zhu , Hongyang Li , Youhong Long , Jinfang Peng , Jianhua Liu , Zhiqiang Feng","doi":"10.1016/j.triboint.2025.111225","DOIUrl":"10.1016/j.triboint.2025.111225","url":null,"abstract":"<div><div>To investigate the development of the tribolayer in the GH2132/GH4169 superalloy pair, a systematic tangential fretting wear interruption test was conducted to analyze the microstructure, chemical composition, formation mechanism, and evolutionary characteristics of the tribolayer at 600℃. The results reveal that in the early stages of fretting, severe plastic deformation of material in the contact area and dislocation accumulation within the grains promote dynamic recrystallization and crack initiation, ultimately resulting in significant adhesive wear. As the test progresses, tribo-sintering of oxidized debris and continuous grain refinement give rise to a dense nanocrystalline tribolayer with enhanced hardness. This tribolayer, which is composed of nanocrystalline metal oxides, unoxidized nanograins, and amorphous phases, forms at the contact interface and serves as a mechanically and chemically robust barrier. It suppresses metal-to-metal contact, slows oxidation, and significantly reduces the wear rate, thereby stabilizing the worn surface.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111225"},"PeriodicalIF":6.1,"publicationDate":"2025-09-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157842","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ming Feng , Zhirui Zhao , Gengzhuo Li , Hanqiang Wu , Linhe Sun , Yufeng Xue , Jingfeng Yang , Youliang Wang , Yongbo Wu
{"title":"Mechanistic study of 4H-SiC removal under various scratching speeds using nano-scratching experiments and molecular dynamics simulations","authors":"Ming Feng , Zhirui Zhao , Gengzhuo Li , Hanqiang Wu , Linhe Sun , Yufeng Xue , Jingfeng Yang , Youliang Wang , Yongbo Wu","doi":"10.1016/j.triboint.2025.111230","DOIUrl":"10.1016/j.triboint.2025.111230","url":null,"abstract":"<div><div>Silicon carbide (SiC), as a representative third-generation wide-bandgap semiconductor, exhibits excellent thermal, electrical, and mechanical properties, making it widely used in high-power electronics, renewable energy systems, and optoelectronic applications. While its inherent high hardness and brittleness lead to subsurface damage during ultra-precision grinding, affecting both manufacturing cost and device reliability. To investigate how scratching speed affects material removal and subsurface damage in 4H-SiC, a combined approach utilizing atomic force microscopy (AFM) scratching and molecular dynamics (MD) simulations was employed. Experimental results revealed that higher scratching speeds significantly decreased friction forces and reduced crystal defects, leading to a less damaged subsurface structure. MD simulations further revealed that scratching speed strongly influences the evolution of subsurface damage. At lower speeds, longer contact durations promote dislocation slip and propagation, forming deeper damage layers. In contrast, at higher speeds, plastic deformation is less developed and the damage is confined to near-surface regions. Additionally, the spatial distribution of von Mises stress was found to correlate closely with dislocation evolution, indicating that stress-driven mechanisms play a critical role in subsurface damage formation. This study provides new insights into the nanoscale damage mechanisms of 4H-SiC and offers theoretical guidance for its high-efficiency, low-damage machining.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111230"},"PeriodicalIF":6.1,"publicationDate":"2025-09-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157844","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Nan Xu , Dongze Wang , Chris Taylor , Jack Secker , Greg de Boer , Harvey Thompson , Nikil Kapur , Ardian Morina
{"title":"Adhesive layer formation and its dual role in tribological performance and surface integrity of Ti-6Al-4V: Implications for the machining process","authors":"Nan Xu , Dongze Wang , Chris Taylor , Jack Secker , Greg de Boer , Harvey Thompson , Nikil Kapur , Ardian Morina","doi":"10.1016/j.triboint.2025.111228","DOIUrl":"10.1016/j.triboint.2025.111228","url":null,"abstract":"<div><div>The poor machinability of Ti-6Al-4V (Ti64), characterized by adhesive and abrasive wear, low thermal conductivity, and high chemical reactivity, continues to hinder efficient manufacturing. Among these challenges, adhesive layer formation on tool flank faces remains poorly understood despite its critical influence on tool degradation and workpiece surface integrity. To address this, this study investigates the tribological behavior of WC/Co-Ti64 pin-on-disc sliding contacts under dry and minimum quantity lubrication (MQL) conditions through both experimental and numerical approaches. Experimental results show that thick, stable, and intact adhesive layers transferred from Ti64 discs was formed on WC/Co pin surfaces under dry and low MQL flowrate conditions. These layers are associated with reduced friction coefficients and lower disc wear but simultaneously contribute to compromised surface integrity. Comparative boundary element method (BEM) simulations with 316 L stainless steel reveal that the lower elastic modulus of Ti64 adhesive layers significantly reduces nominal contact pressure and subsurface von Mises stress, lowering friction coefficients and enhancing mechanical stability of adhesive layer. However, the accompanying increase in surface roughness intensifies local stress concentrations and result in thicker work-hardened layers on Ti64 disc, which align well with BEM simulation results. Conversely, high MQL flowrate inhibited adhesive layer formation, leading to higher friction and wear but producing smoother surfaces and thinner work-hardened layer. The findings offer new mechanistic insights into complex interplay between adhesive layer, lubrication and surface topography, and present the first direct evidence of the dual role of adhesive layer: reducing friction and tool-side wear but compromising workpiece surface integrity.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111228"},"PeriodicalIF":6.1,"publicationDate":"2025-09-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157843","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Microwave absorption and fast-response self-lubricating coating based on the PAO6@SiO2@Ppy microcapsules","authors":"Yanliang Shen , Chen Zhao , Xingwei Wang , Qiangliang Yu , Feng Zhou","doi":"10.1016/j.triboint.2025.111229","DOIUrl":"10.1016/j.triboint.2025.111229","url":null,"abstract":"<div><div>A dual-shelled microcapsule with PAO6 core encapsulated by silica and Ppy layers was synthesized via an emulsion-templated sol–gel method combined with in situ chemical oxidative polymerization. The microcapsules had a mean diameter of roughly 30 micrometers and an encapsulation efficiency of 80 %. Owing to the hollow architecture of the microcapsules and polarization effects, the microcapsule-paraffin composites achieved a optimal reflection loss reaching −27.8 dB with an effective absorption bandwidth up to 7.4 GHz. Uniform dispersion of microcapsules within the coating matrix resulted in a multifunctional composite coating exhibiting both microwave absorption and rapid self-lubrication response. Self-lubricating coating exhibited a minimal friction factor of approximately 0.05 and negligible wear volume, with nearly instantaneous response during repeated start-stop experiments. The oil-encapsulated dual-shell structure microcapsules demonstrate significant potential in developing multifunctional coatings.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111229"},"PeriodicalIF":6.1,"publicationDate":"2025-09-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157845","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Insight into the micro-mechanisms of wear in oxide dispersion strengthened Ni-rich high entropy alloy","authors":"Manashi Sabat, Md Akif Faridi, Sudhansu Maharana, D.K.V.D. Prasad, Tapas Laha","doi":"10.1016/j.triboint.2025.111224","DOIUrl":"10.1016/j.triboint.2025.111224","url":null,"abstract":"<div><div>Amalgamation of oxide dispersoids into high entropy alloys (HEAs) offers a pathway for designing structural materials with superior mechanical and tribological properties. This study reports synthesis of Ni-rich HEA and its oxide dispersion strengthened (ODS) variant, reinforced with 3 vol. % Y<sub>2</sub>O<sub>3</sub> nanoparticles, via mechanical alloying and spark plasma sintering. Emphasis was placed on deciphering mechanical and wear behaviour, specifically subsurface deformation characteristics. ODS-HEA exhibited significantly lower wear rate and wear volume loss. Transition in dominant wear mechanism from plastic deformation and abrasion in pristine-HEA to oxidative and adhesive in ODS-HEA was observed. Slip activity dominated in pristine-HEA, while ODS-HEA exhibited reduced strain accumulation and constrained plasticity. Findings suggest wear in ODS-HEA was influenced by subsurface deformation characteristics, beyond just hardness.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111224"},"PeriodicalIF":6.1,"publicationDate":"2025-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157841","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shuaiyu Pang , Wenzhong Wang , Yunlong Wang , Haibo Zhang
{"title":"A quasi-dynamic model considering bending moment due to contact between bearing and shaft","authors":"Shuaiyu Pang , Wenzhong Wang , Yunlong Wang , Haibo Zhang","doi":"10.1016/j.triboint.2025.111196","DOIUrl":"10.1016/j.triboint.2025.111196","url":null,"abstract":"<div><div>In mechanical design, ball bearing is commonly regarded as a hinged point, which means no bending moments are experienced by ball bearing; however, in classical quasi-dynamic model of ball bearing, bending moment is usually taken as one of input parameters, which results in unreasonable results in some cases. In this paper, a new quasi-dynamic model is proposed, which discards the input parameter of bending moment and considered the interaction of interference fit between inner ring and shaft. Compared with the classical model, the new model can obtain more reasonable and realistic results, which is beneficial to the selection, performance, and failure analysis of rolling bearing.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111196"},"PeriodicalIF":6.1,"publicationDate":"2025-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145157990","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Uncertainty quantification on the leakage and dynamic characteristics of a straight-through labyrinth seal","authors":"Tianhao Wang, Zhigang Li, Jun Li","doi":"10.1016/j.triboint.2025.111188","DOIUrl":"10.1016/j.triboint.2025.111188","url":null,"abstract":"<div><div>An efficient uncertainty quantification (UQ) framework based on the polynomial chaos expansion (PCE) is developed in this study to assess the sealing capability and rotordynamic performance of annular gas seals under uncertain conditions. Considering geometric deviations in seal clearance and cavity depth, as well as operational fluctuations in inlet pressure and inlet swirl velocity, uncertainty analysis and global sensitivity analysis are conducted on the leakage and dynamic characteristics of a straight-through labyrinth seal using the present UQ framework. The order convergence analysis demonstrates that the third-order PCE provides a sufficiently accurate surrogate model for uncertainty propagation in the stochastic system of seal leakage and dynamic characteristics in this study. Under the influence of stochastic inputs, the statistical mean of seal leakage closely matches the design value, while the probability of a deviation exceeding 10 % reaches 36.6 %. The statistical mean of effective stiffness modestly exceeds its design value, with greater variability observed in the first cavity and near the seal clearances. Additionally, the statistical mean of effective damping falls below the design value and possesses larger standard deviations at lower frequencies, which primarily originate from upstream cavities. Global sensitivity analysis reveals that the deviation in seal clearance is the dominant factor affecting seal leakage and effective stiffness, while the fluctuation in inlet swirl velocity primarily contributes to uncertainties in effective damping and crossover frequency. Furthermore, the influence mechanisms of dominant contributors to the uncertainties in seal performance are explored by analyzing the detailed flow fields and cavity reaction force phasors, and the effects of deviations in critical stochastic inputs are quantitatively assessed.</div></div>","PeriodicalId":23238,"journal":{"name":"Tribology International","volume":"214 ","pages":"Article 111188"},"PeriodicalIF":6.1,"publicationDate":"2025-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145118331","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}