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Effect of holding time on the microstructure evolution of titanizing coating on 09CrCuSb steel 保温时间对09CrCuSb钢渗钛涂层组织演变的影响
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-22 DOI: 10.1016/j.surfcoat.2025.132720
Wenhao Jin , Yue Guo , Huixuan Zhang , Fangqin Dai , Ting Liu
{"title":"Effect of holding time on the microstructure evolution of titanizing coating on 09CrCuSb steel","authors":"Wenhao Jin ,&nbsp;Yue Guo ,&nbsp;Huixuan Zhang ,&nbsp;Fangqin Dai ,&nbsp;Ting Liu","doi":"10.1016/j.surfcoat.2025.132720","DOIUrl":"10.1016/j.surfcoat.2025.132720","url":null,"abstract":"<div><div>ND steel (09CrCuSb steel), as a material resistant to sulfuric acid dew point corrosion, still faces severe corrosion during long-term service in low-temperature sulfur-containing flue gas environments. Titanium possesses excellent passivation characteristics which is widely used in surface coatings for iron-based materials. The phases and microstructure of titanizing coatings are crucially important for its corrosion resistance. However currently, there are very few studies on the growth evolution of phases and morphologies, which is explored by this study using the powder pack cementation method, with a pack mixture of Ti powder, NH₄Cl, and Al₂O₃ at 1020 °C for 1–4 h. Its phase and microstructure were characterized by SEM, XRD, and EPMA to reveal the evolution mechanisms of titanizing coating. Results show that “ant-hole-like” pores and irregular net-like protrusions formed on the coating surface, which gradually grows and extends with holding time. The titanizing coating consists of Ti-poor layer, “needle-like” transition layer, Ti-rich layer, and subsurface particles. The formation of transition layer is closely associated with the coating micropores and the cyclic reactions induced by elemental diffusion, which thickness increases significantly with holding time. The main phases of coating include Ti<sub>4</sub>Fe<sub>2</sub>O, TiAl<sub>3</sub>, TiN, AlN, Ti<img>Fe, and Fe<img>Al compounds, and there are point-like particles of TiN and AlN in the substrate subsurface.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132720"},"PeriodicalIF":6.1,"publicationDate":"2025-09-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145222705","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Preparation and properties of CrN coatings on H13 steel via laser shock pretreatment 激光冲击预处理H13钢表面CrN涂层的制备及性能研究
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-22 DOI: 10.1016/j.surfcoat.2025.132721
Junming Luo, Jiancheng Wen, Shiyu Cui
{"title":"Preparation and properties of CrN coatings on H13 steel via laser shock pretreatment","authors":"Junming Luo,&nbsp;Jiancheng Wen,&nbsp;Shiyu Cui","doi":"10.1016/j.surfcoat.2025.132721","DOIUrl":"10.1016/j.surfcoat.2025.132721","url":null,"abstract":"<div><div>CrN coatings were prepared on H13 steel using a combined process of laser shock peening (LSP) pretreatment and double-glow plasma surface alloying (DGPSA). This study investigated the effect of LSP on the microstructure, mechanical properties, and interfacial bonding of the coatings. LSP pretreatment significantly enhanced the surface hardness and induced residual compressive stress in the substrate by forming a nanocrystalline structure and high-density dislocations, providing favorable conditions for CrN deposition. The CrN coating on the LSP-pretreated sample (particularly 4LSP + CrN) exhibited a uniform, dense microstructure and a tightly bonded interface with the substrate, free from defects. Compared to the coating on the untreated substrate (SUB + CrN), the 4LSP + CrN coating showed increases of approximately 45.56 % in thickness, 37 % in adhesion strength, and 36.03 % in microhardness. Its wear resistance was markedly improved, with reductions of 11.1 % in friction coefficient, 12.9 % in wear scar width, 13.0 % in wear volume, and 12.8 % in wear rate. The SUB + CrN sample experienced fatigue wear, abrasive wear, and oxidative wear, while the LSP + CrN sample primarily exhibited mild abrasive wear and adhesive wear.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132721"},"PeriodicalIF":6.1,"publicationDate":"2025-09-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145160078","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microstructural evolution and surface hardening of Fe-Mn-Al alloy through atmospheric pressure plasma jet nitriding 常压等离子体喷射渗氮Fe-Mn-Al合金的组织演变及表面硬化
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-22 DOI: 10.1016/j.surfcoat.2025.132722
Fikiru Tafase Mosisa , Ting-Wen Lu , Yu-Lin Kuo , Jhao-Yu Guo
{"title":"Microstructural evolution and surface hardening of Fe-Mn-Al alloy through atmospheric pressure plasma jet nitriding","authors":"Fikiru Tafase Mosisa ,&nbsp;Ting-Wen Lu ,&nbsp;Yu-Lin Kuo ,&nbsp;Jhao-Yu Guo","doi":"10.1016/j.surfcoat.2025.132722","DOIUrl":"10.1016/j.surfcoat.2025.132722","url":null,"abstract":"<div><div>Plasma nitriding, a surface-hardening technique, enhances the properties of metallic materials by diffusing nitrogen into their surfaces, thereby increasing wear resistance and reducing friction. This study explores the mechanical properties and corrosion behavior of Fe-Mn-Al alloy following nitriding via an atmospheric pressure plasma jet (APPJ). Utilizing an H₂/N₂ gas mixture, the APPJ process facilitated the formation of iron nitride on the alloy surface. Initially, the Fe-Mn-Al alloy exhibited a uniform, single-phase, face-centered cubic (FCC) structure. Post-nitriding, a dual-phase structure emerged, consisting of retained FCC and a newly formed ordered L1₂ phase. The APPJ nitriding significantly improved the alloy's surface hardness, abrasion resistance, dynamic load performance, and corrosion resistance. These enhancements were more pronounced with increased APPJ power, indicating a strong correlation between APPJ power levels and the effectiveness of nitrogen diffusion and nitride formation on the alloy surface. APPJ nitriding at 500 W forms Al₉Mn and Fe₄N, while higher powers (550 W and 600 W) yield Fe₄N and Al, indicating progressive alloy decomposition.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132722"},"PeriodicalIF":6.1,"publicationDate":"2025-09-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145222554","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanisms of synergistic regulation on friction and wear performance of SUS304 stainless steel by DLC coatings and laser-textured dimple morphologies DLC涂层与激光织构韧窝协同调节SUS304不锈钢摩擦磨损性能的机理
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-21 DOI: 10.1016/j.surfcoat.2025.132718
Xin Zhang , Hanhan Yang , Jiashang Li
{"title":"Mechanisms of synergistic regulation on friction and wear performance of SUS304 stainless steel by DLC coatings and laser-textured dimple morphologies","authors":"Xin Zhang ,&nbsp;Hanhan Yang ,&nbsp;Jiashang Li","doi":"10.1016/j.surfcoat.2025.132718","DOIUrl":"10.1016/j.surfcoat.2025.132718","url":null,"abstract":"<div><div>This study investigates the synergistic effects of diamond-like carbon (DLC) coatings and laser-processed bio-inspired microtextures in improving the tribological performance of SUS304 stainless steel. Four types of microtextures (hexagonal, rhombic, sectorial, and annular sector) were fabricated on substrate surfaces using laser processing technology, followed by deposition of DLC coatings via filtered arc vacuum coating technology (DCVA). Tribological ball-on-disk tests under varying normal loads (1, 3, 5, 7 N) revealed that surfaces combining bio-inspired microtextures with the DLC coating significantly enhanced tribological performance compared to untextured or uncoated surfaces. Specifically, the hexagonal microtexture/DLC coating surface exhibited the lowest and most stable coefficient of friction (COF) (0.17) along with minimal wear (depth 0.95 μm at a normal load of 7 N), outperforming other combinations. Finite element analysis (FEA) confirmed that this superiority stems from the symmetrical hexagonal geometry's superior ability to disperse contact stresses and inhibit crack propagation. In contrast, the rhombic microtexture/DLC coating showed pronounced stress concentration at sharp vertices under high loads, leading to increased COF fluctuations and accelerated wear. The DLC coating enhanced surface hardness, preventing material failure and maintaining microtexture integrity during sliding, while its self-lubricating properties reduced COF through graphitization and transfer film formation. These findings provide theoretical support for designing high-performance anti-friction/wear-resistant textured surfaces with DLC coatings and practical guidance for optimizing lubricated interfaces.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132718"},"PeriodicalIF":6.1,"publicationDate":"2025-09-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145159391","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tailoring oxidation resistance of environmental barrier coatings via solidification pulling: A study on Si/Si-MoSi2 bond coatings 通过凝固拉拔调整环境屏障涂层的抗氧化性:Si/Si- mosi2粘结涂层的研究
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-21 DOI: 10.1016/j.surfcoat.2025.132719
Na Zeng, Yulong Wang, Kairui Zhao, Gui Li, Jiayan Li
{"title":"Tailoring oxidation resistance of environmental barrier coatings via solidification pulling: A study on Si/Si-MoSi2 bond coatings","authors":"Na Zeng,&nbsp;Yulong Wang,&nbsp;Kairui Zhao,&nbsp;Gui Li,&nbsp;Jiayan Li","doi":"10.1016/j.surfcoat.2025.132719","DOIUrl":"10.1016/j.surfcoat.2025.132719","url":null,"abstract":"<div><div>In order to develop Si coatings with good compactness and no defects such as pores and cracks, a method of preparing Si coatings by solidification pulling method was proposed, and Si and Si-MoSi<sub>2</sub> coatings with dense structures were prepared. During the static oxidation process at 1400 °C, MoSi<sub>2</sub> exhibited complex oxidation reactions. Due to the change of oxygen partial pressure on the coating surface, MoSi<sub>2</sub> was oxidized to Mo<sub>5</sub>Si<sub>3</sub>, MoO<sub>3</sub> and SiO<sub>2</sub>. Comparison with the Si coating, it is observed that the inclusion of MoSi<sub>2</sub> in the Si-MoSi<sub>2</sub> coating can effectively mitigate the propagation and extension of cracks on the surface of thermally grown oxide (TGO). During the oxygen corrosion process at 1300 °C, the insect-like substance of the Si-MoSi<sub>2</sub> composite coating can effectively seal cracks and pores, isolate environmental corrosion, and enrich MoSi<sub>2</sub> at the TGO/bonding layer interface to form clusters. This reduces the contact area ratio of Si/TGO, impedes further oxygen penetration, and enhances oxidation resistance.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132719"},"PeriodicalIF":6.1,"publicationDate":"2025-09-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145160085","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanistic insights into additive-driven dark current and responsivity in organic photodetector with varied film thickness 不同薄膜厚度有机光电探测器中添加剂驱动的暗电流和响应性的机理研究
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-19 DOI: 10.1016/j.surfcoat.2025.132701
Zhi-Hao Huang , You-Ren Chen , Hou-Chin Cha , Sheng-Long Jeng , Kun-Mu Lee , Yu-Ching Huang
{"title":"Mechanistic insights into additive-driven dark current and responsivity in organic photodetector with varied film thickness","authors":"Zhi-Hao Huang ,&nbsp;You-Ren Chen ,&nbsp;Hou-Chin Cha ,&nbsp;Sheng-Long Jeng ,&nbsp;Kun-Mu Lee ,&nbsp;Yu-Ching Huang","doi":"10.1016/j.surfcoat.2025.132701","DOIUrl":"10.1016/j.surfcoat.2025.132701","url":null,"abstract":"<div><div>Organic photodetectors (OPDs) have garnered significant attention due to their advantages of low manufacture cost, high absorption coefficient, tunable energy level, and mechanic flexibility. We selected the low-energy-gap donor material PTB7-Th and the fullerene acceptor PC<sub>71</sub>BM to form the active layer in a bulk-heterojunction (BHJ) structure, and the aggregation of PC<sub>71</sub>BM was modulated by adjusting the ratio of the additive 1,8-diiodooctane (DIO). Our investigation focused on both thin and thick film OPDs performance. The addition of DIO enhanced dark current suppression and significantly improved the responsivity, particularly in thin film-based OPDs. Thick film OPDs also exhibited better dark current suppression and responsivity. The best OPD performance was achieved at a reverse bias of −3 V, yielding a noise current of 6.7 × 10<sup>−14</sup> A, a responsivity of 0.37 A/W, and a specific detectivity (D<sub>n</sub><sup>⁎</sup>) of 2.94 × 10<sup>12</sup> Jones. Notably, the effect of DIO on dark current differs between thick and thin films. The results of this study indicate that noise performance in thick film-based devices is primarily dominated by thermal noise, while changes in surface morphology and structural optimization mainly affect responsivity. Our findings clarify the mechanisms affecting OPD performance and pave the way for the development of high-performance OPDs.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132701"},"PeriodicalIF":6.1,"publicationDate":"2025-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145160080","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Preparation of MOF-based superhydrophobic composite coatings with anti-corrosion and self-cleaning properties 具有防腐蚀自清洁性能的mof基超疏水复合涂层的制备
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-18 DOI: 10.1016/j.surfcoat.2025.132691
Xiaoru Hao , Haowen Ji , Longxiang Xu , Zhihao Cheng , Chaobin Dang , Ruirui Wang , Chunxiao Yue
{"title":"Preparation of MOF-based superhydrophobic composite coatings with anti-corrosion and self-cleaning properties","authors":"Xiaoru Hao ,&nbsp;Haowen Ji ,&nbsp;Longxiang Xu ,&nbsp;Zhihao Cheng ,&nbsp;Chaobin Dang ,&nbsp;Ruirui Wang ,&nbsp;Chunxiao Yue","doi":"10.1016/j.surfcoat.2025.132691","DOIUrl":"10.1016/j.surfcoat.2025.132691","url":null,"abstract":"<div><div>To enhance the resistance to corrosion of metals, a hierarchically structured superhydrophobic coating fabricated from MOF(ZIF-67) nanoparticles and polyurethane resin was created. The ZIF-67 nanoparticles were modified by dodecyltrimethoxysilane (DTMS) and lauric acid (LA), and the superhydrophobic composite coating was prepared using the spraying method. The prepared ZIF-67/DTMS/LA/PU superhydrophobic composite coatings exhibited excellent hydrophobicity (WCA = 157.5°), self-cleaning, and corrosion resistance and remained superhydrophobic after 12 days of immersion in 3.5 wt% NaCl solution. It is noteworthy that after being immersed in a 3.5 wt% NaCl solution for 168 h, the impedance modulus of the ZIF-67/DTMS/PU coating still exceeded the initial impedance modulus of the 7075aluminum alloy after immersion, indicating that the ZIF-67/DTMS/PU coating can provide long-term protection for the aluminum alloy. The coating offers a broad range of potential applications due to its exceptional corrosion resistance, anti-icing, and self-cleaning qualities.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132691"},"PeriodicalIF":6.1,"publicationDate":"2025-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145120086","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Surface characteristics of Ti6Al4V alloy treated by arc plasma nitriding under different nitrogen‑hydrogen ratios 不同氮氢比下电弧等离子体渗氮处理Ti6Al4V合金的表面特性
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-18 DOI: 10.1016/j.surfcoat.2025.132696
Fei Sun , Junyan Wang , Cheng Hou , Zirui Cui , Xinchang Li , Zeng Lin
{"title":"Surface characteristics of Ti6Al4V alloy treated by arc plasma nitriding under different nitrogen‑hydrogen ratios","authors":"Fei Sun ,&nbsp;Junyan Wang ,&nbsp;Cheng Hou ,&nbsp;Zirui Cui ,&nbsp;Xinchang Li ,&nbsp;Zeng Lin","doi":"10.1016/j.surfcoat.2025.132696","DOIUrl":"10.1016/j.surfcoat.2025.132696","url":null,"abstract":"<div><div>The arc plasma nitriding technology has been widely applied in the field of surface engineering due to its advantages such as high production efficiency, process flexibility, and environmental friendliness. To address the issues of insufficient wear resistance and corrosion resistance of Ti6Al4V (TC4) alloy surfaces, this study employs an arc discharge-assisted ion etching (IET) device for the plasma nitriding treatment of TC4 alloy, aiming to enhance its performance. The processing conditions were set at a temperature of 500 °C, a bias voltage of 400 V, and a pressure of 1.5 Pa. Four different gas mixtures were introduced: pure nitrogen, a nitrogen‑hydrogen ratio of 2:1, a nitrogen‑hydrogen ratio of 1:1, and a nitrogen‑hydrogen ratio of 1:2. The duration of the process was maintained for 2 h. Test results indicate that the introduction of hydrogen can enhance the diffusion capability of nitrogen elements in the TC4 alloy matrix, thereby improving the nitriding effect and forming dense layers of TiN and Ti<sub>2</sub>N. Nitriding significantly enhances the microhardness, wear resistance, and corrosion resistance of TC4 alloys. Moreover, the optimal performance is achieved when the ratio of nitrogen to hydrogen is 2:1. Therefore, the ratio of nitrogen to hydrogen in the arc plasma nitriding process significantly affects the surface properties of titanium alloys, which may contribute to enhancing the long-term service performance of TC4 alloys in the field of biomedical implants.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132696"},"PeriodicalIF":6.1,"publicationDate":"2025-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145120111","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tribological behaviour of DLC-coated Ti6Al4V under dry and submerged sliding contact: Role of PA-CVD process gas mixture dlc涂层Ti6Al4V在干燥和浸没滑动接触下的摩擦学行为:PA-CVD工艺气体混合物的作用
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-18 DOI: 10.1016/j.surfcoat.2025.132704
Matias F. Alvarez , Francisco A. Delfin , Manuel C.J. Schachinger , Christian Forsich , Daniel Heim , Sonia P. Brühl
{"title":"Tribological behaviour of DLC-coated Ti6Al4V under dry and submerged sliding contact: Role of PA-CVD process gas mixture","authors":"Matias F. Alvarez ,&nbsp;Francisco A. Delfin ,&nbsp;Manuel C.J. Schachinger ,&nbsp;Christian Forsich ,&nbsp;Daniel Heim ,&nbsp;Sonia P. Brühl","doi":"10.1016/j.surfcoat.2025.132704","DOIUrl":"10.1016/j.surfcoat.2025.132704","url":null,"abstract":"<div><div>Ti6Al4V is widely used in biomedical implants due to its corrosion resistance and biocompatibility. However, it suffers from poor tribological performance and early failures. To enhance its surface properties, Diamond-like carbon (DLC) coatings are applied and, when deposited by plasma-assisted chemical vapour deposition (PA-CVD), the addition of different gas precursors might improve their properties.</div><div>In this study, four DLC coatings (a-C:H, a-C:H:Si, a-C:H:N, and a-C:H deposited with supplemental H<sub>2</sub> gas) were deposited onto Ti6Al4V using PA-CVD. Their structure, thickness, mechanical properties and adhesion were characterized. Tribological behaviour was evaluated by Pin-On-Disk tests using an alumina ball under dry conditions or submerged in either 5 % NaCl or Ringer's solution. Friction coefficients were measured, and wear tracks were analysed using optical, confocal and electron microscopy. Additionally, time-to-failure tests were conducted under Ringer's solution until coating failure.</div><div>The silicon-doped DLC exhibited the highest mechanical properties, thickness and adhesion. Nevertheless, it showed the highest wear volume under dry conditions, 8 × 10<sup>−6</sup> mm<sup>3</sup> N<sup>−1</sup> m<sup>−1</sup>, likely due to the formation of hard and abrasive particles. For the other coatings, wear rates were two orders of magnitude lower, around 9 × 10<sup>−8</sup> mm<sup>3</sup> N<sup>−1</sup> m<sup>−1</sup> in dry conditions. In submerged tests, the Si-doped DLC failed early, whereas the a-C:H deposited with supplemental H<sub>2</sub> gas demonstrated the best wear resistance at 1 × 10<sup>−7</sup> mm<sup>3</sup> N<sup>−1</sup> m<sup>−1</sup> and a friction coefficient of about 0.08. In time-to-failure tests, nitrogen-doped coating displayed an outstanding resistance, breaking after 420,000 cycles, likely due to higher residual compressive stresses.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132704"},"PeriodicalIF":6.1,"publicationDate":"2025-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145120714","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Instantaneous deposition of super-hydrophilic Ti/TiOx coating with multiscale-nanoparticle stacked structure via directionally atmospheric metal plasma jet 定向大气金属等离子体射流沉积多尺度纳米颗粒堆叠结构超亲水性Ti/TiOx涂层
IF 6.1 2区 材料科学
Surface & Coatings Technology Pub Date : 2025-09-18 DOI: 10.1016/j.surfcoat.2025.132700
Jingran Li , Chen Li , Ruoyu Han , Jie Bai , Shuhan Liu , Xinxuan Xian , Tinglu Song , Hanyuan Chen , Jinsong Miao
{"title":"Instantaneous deposition of super-hydrophilic Ti/TiOx coating with multiscale-nanoparticle stacked structure via directionally atmospheric metal plasma jet","authors":"Jingran Li ,&nbsp;Chen Li ,&nbsp;Ruoyu Han ,&nbsp;Jie Bai ,&nbsp;Shuhan Liu ,&nbsp;Xinxuan Xian ,&nbsp;Tinglu Song ,&nbsp;Hanyuan Chen ,&nbsp;Jinsong Miao","doi":"10.1016/j.surfcoat.2025.132700","DOIUrl":"10.1016/j.surfcoat.2025.132700","url":null,"abstract":"<div><div>Super-hydrophilic coatings, valued for their multifunctionality in anti-fogging, antibacterial activity, and lubrication, have garnered significant research interest across industrial applications. We present a rapid and efficient fabrication method of metal oxide super-hydrophilic coating utilizing electrical explosion methodology. High-velocity dense plasma jets (∼km/s) are generated and directed toward silicon substrates for impact deposition. During the preparation, a metallic wire undergoes ultra-rapid heating (∼10<sup>4</sup> K in μs, d<em>T</em>/d<em>t</em> ∼ 10<sup>10</sup> K/s) and quenching, with discharge energy (200–500 J) inversely governing nanoparticle size. Notably, three-dimensional nanoparticle networks extending up to 350 nm from the substrate surface (at 500 J energy) are observed. This nano-structural evolution elevates surface roughness increasing from 119 to 181 nm, and accordingly the contact angle decreasing from 4.37<sup>±0.86</sup>°to 1.85<sup>±1.09</sup>°. XPS analysis confirms that the oxidation of Ti can be in a shallow surface of the coating as Ti<img>O and Ti-OH. The modified surfaces demonstrated exceptional functional persistence, maintaining hydrophilicity (contact angle &lt;10°) after 24-h ambient exposure. Furthermore, the methodology demonstrates satisfactory versatility, as evidenced by Al/AlO<sub>x</sub> coatings synthesized under identical experimental conditions, exhibiting contact angle ranges from 5.94<sup>±0.43</sup>° to 3.16<sup>±0.17</sup>°.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"516 ","pages":"Article 132700"},"PeriodicalIF":6.1,"publicationDate":"2025-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145120077","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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