Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications最新文献

{"title":"The effects of material type and temperature factors on the adhesive bonding strength of 3D printed multi-material plastic structures","authors":"İrem Kurt Benli, Nergizhan Anaç, Oğuz Koçar, Lucas FM da Silva","doi":"10.1177/14644207241275821","DOIUrl":"https://doi.org/10.1177/14644207241275821","url":null,"abstract":"In this study, various test samples were produced using PLA based two filament materials with different fillers (2% calcium carbonate containing polylactic acid / PLA Plus and 15% carbon fiber-reinforced polylactic acid / PLA CF) and two different infill ratios (50% and 100%), in both single-material and multi-material forms. Adhesive joints of single-material and multi-material samples were formed under two different environmental conditions (room temperature and −25°C). The effects of temperature changes on the adhesive bonding strength were investigated. For this purpose, mechanical tests were conducted on single lap joints conditioned at room temperature (unconditioned) and at −25°C for 5 days (exposed at −25°C for 120 h). The reaction of the strength values of single-material parts to temperature varies depending on the material type and infill ratio. On the other hand, for multi-materials, regardless of the infill ratio, the strength values obtained at room temperature are 11%-36% higher than those of specimens conditioned at cold temperatures. In both infill ratios and temperature conditions, it was observed that creating adhesive joints from CF-CF surfaces of multi-materials provided the highest strength. This study examines the mechanical properties (tensile strength and hardness) of multi-materials, the adhesive bonding of multi materials, and the performance of these joints. The highest bonding strength of 4.14 MPa was found in CF-CF with 100% infill ratio at room temperature and the lowest bonding strength of 2.05 MPa was found in PP-PP with 50% infill ratio at −25°C.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142198204","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Magnesium based implants: Alloying and coating strategies for improvement in its biomechanical and biocorrosion properties","authors":"Triloki Nath Mishra, Amaresh Kumar, Shashi Bhushan Prasad","doi":"10.1177/14644207241269609","DOIUrl":"https://doi.org/10.1177/14644207241269609","url":null,"abstract":"Magnesium (Mg) based materials show great promise as temporary implant applications owing to their biocompatibility and biodegradability. These characteristics remove the risk of subsequent surgery to extract the implant once the process of bone tissue healing is finished. Additionally, its density and elastic modulus are near to those of natural bone, thereby reducing the stress-shielding effect. Mg is mostly recognized for its osteoconductive abilities, which implies that it encourages the generation of fresh bone tissue. It also has antimicrobial properties, which lower the possibility of infections leading to implant failure. Moreover, the rapid bio-corrosion of pure Mg in the presence of physiological fluids is a serious concern. The implant's mechanical integrity deteriorates as a result of this corrosion before the surrounding tissue has completely recovered. To address these issues, this review focused on approaches, including alloying, the creation of composites, and surface coating, which can increase their biomechanical and bio-corrosion properties. In vitro analysis of biomechanical and bio-corrosion characteristics of newly manufactured Mg-based implant material is presented in this article. In addition to this application, a list of approved devices made from Mg-based material is highlighted. Furthermore, the present challenges and prospects for future research are also discussed.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142198201","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Mechanical, corrosion and tribological behavior of friction stir processed AZ31B/egg shell /WS2 hybrid surface composite","authors":"K Nehru, P Tamilselvam","doi":"10.1177/14644207241277945","DOIUrl":"https://doi.org/10.1177/14644207241277945","url":null,"abstract":"In the present work, egg shell and Tungsten disulphide particles are reinforced in AZ31B alloy using friction stir process. Initially, the ES and WS<jats:sub>2</jats:sub> particles are mixed at different weight ratios (25/75, 50/50 and 75/25) then are reinforced in AZ31B plates using a taper threaded FSP tool at rotation speed of 1000 rpm, axial load of 6 kN and traverse speed of 10 mm/min in hole method. The post macroscopic analysis showed that defect free hybrid surface composite is obtained with 75wt %ES and 25wt % WS<jats:sub>2</jats:sub> particles reinforced in AZ31B alloy. The grain size is reduced from 15 µm to 5 µm due to the addition of 75wt% ES and 25wt% WS<jats:sub>2</jats:sub> particles through FSP. The mechanical, corrosion and tribological responses of AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite are observed and are compared with FSPed AZ31B alloy without reinforcements and AZ31B base alloy. The microhardness is improved by 66% and 83% in FSPed AZ31B alloy and AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite respectively compared to the AZ31B base alloy. Similarly, the ultimate tensile strength is improved by 16% and 31% in FSPed AZ31B alloy and AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite respectively compared to the AZ31B base alloy but the % of elongation is decreased by 70% and 78% in FSPed AZ31B alloy and AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite respectively compared to the AZ31B base alloy. The corrosion rates of FSPed AZ31B alloy and AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite are decreased by 22% and 48% respectively compared to AZ31B base alloy. The dry sliding friction and wear responses are observed for AZ31B base alloy and AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite by varying the applied load (10 N, 20 N and 30 N) and sliding velocity (1.5 m/s, 2.6 m/s and 3.6 m/s) with constant sliding distance of 2000 m. In AZ31B base alloy, the wear mechanism is initially dominated by delamination and ploughing phenomena but at high sliding condition, the delaminated and worn out debris based tribolayer reduced the wear rate. In AZ31B/75ES/25WS<jats:sub>2</jats:sub> hybrid surface composite, the wear mechanism is dominated by adhesive and delamination phenomena and the formed tribolayer decreased the wear rate at high sliding condition.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142198202","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effect of multi-pass overlapping friction stir processing on fatigue behavior of Al-Cu alloy","authors":"Marukurthi V N V Satyanarayana, Sagar Yanda, Kethavath Kranthi Kumar, Bade Venkata Suresh, Durga Janaki Venkatesh, Rajani Kanthreddy Kolagotla, Kumar Raja Gudaru","doi":"10.1177/14644207241276721","DOIUrl":"https://doi.org/10.1177/14644207241276721","url":null,"abstract":"More than half of mechanical breakdowns stem from fatigue failure, often occurring suddenly and without warning. Friction stir processing (FSP) enhances the material's toughness and resilience to fatigue by refining its grain structure. This study investigates how multi-pass overlapping technique impacts the fatigue crack growth rate of FSPed Al-Cu alloy. Microstructural analysis revealed that the stir region exhibited uniformly dispersed and fragmented precipitates and finely recrystallized ultrafine grains. The hardness and strength were reduced, and ductility was enhanced after FSP due to high thermal cycling. Fatigue testing demonstrated a significant increase in fatigue life and reduced fatigue crack growth rate attributable to the combined effects of precipitation and grain refinement during cooling-assisted FSP. SEM examination of fatigue fracture surfaces revealed dimples indicative of ductile failure in the rapid crack propagation zone, while the steady-state propagation region displayed striation markings and secondary fractures.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142198203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Mechanical properties of a novel negative Poisson's ratio gradient structure","authors":"Huiwen Qi, Guangyang Lu, Dongmei Zhu, Guoyong Liu","doi":"10.1177/14644207241269605","DOIUrl":"https://doi.org/10.1177/14644207241269605","url":null,"abstract":"A novel cellular structure is proposed based on bionic structure with negative Poisson's ratio characteristic, and the cell is periodically expanded in the in-plane direction to create a new honeycomb structure. The influence of gradient changes of the structural parameters on the load-bearing capacity and damping characteristics of the structure is investigated through a combination method of finite element numerical simulations and experiments. The results indicate that the concentric gradient arrangement of cell wall thickness and angle parameters, and the symmetrical gradient arrangement of cell height, wall thickness and angle parameters have the most significant influence on the static bearing capacity of the structure. In contrast, the gradient arrangement under the corner circle diameter has minimal effect on the static bearing capacity of the structure. Under the same conditions, the peak values of the transmissibility of C2 (large angle at constraint end and loading end, and smaller angle in the middle) and C3 structures (angle gradually increases from the loading end to the constraint end) are significantly reduced between the frequency 2 Hz and 1024 Hz. The peak values of the transmissibility of the structures C2 and C3 are respectively decreased by 20% and 25% compared to that of the non-gradient structure. This shows that the vibration damping effect of these two structures is better. The structure with the gradient change and the structure without the gradient change of the new honeycomb structure can both achieve certain vibration reduction and isolation from the middle to high frequency range.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142225243","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effects of alkali-silane surface-grafted pineapple fibre on lamina delamination & drilling damage behaviour of aged epoxy composites under various water and temperature","authors":"P Senthil Kumar, Satishkumar S","doi":"10.1177/14644207241277511","DOIUrl":"https://doi.org/10.1177/14644207241277511","url":null,"abstract":"The emergence of light-weight compounds has led to numerous research innovations in the field of composite materials. In order to find out how well materials work when they are exposed to different environmental conditions, this study looks at the mechanical and machining properties of natural fiber composite materials that have been chemically treated under different aging conditions. Epoxy resin and triethylenetetramine hardener were utilized to make composites, along with chemically treated pineapple fiber. Composite plates were fabricated using a manual layup method and post-cured under different aging conditions of 40 °C and 60 °C for 30 days, as well as immersion in sea water and rain water for the same duration. Despite undergoing aging conditions, the B-series specimens exhibited superior mechanical properties compared to untreated ones. The B-series specimens (B0, B1, B2, B3, and B4) showed rail shear and lap shear values ranging from approximately 19 MPa to 27 MPa and 15 MPa to 23 MPa, respectively. Additionally, the B-series specimens demonstrated higher fatigue life counts ranging from approximately 16,000 to 20,000 cycles, along with maximum stress values ranging from approximately 56 MPa to 70 MPa. Drilling macroscopic scans revealed that chemically treated specimens exhibited minimal fiber pull-out, dimensional stability, and improved bonding compared to untreated specimens. Overall, the study demonstrates that chemically treated fiber composites exhibit superior mechanical properties and machining characteristics, making them promising materials for various industrial applications, including automobiles, industrial, civil, and marine engineering, and the aviation sector.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142225244","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Multipoint forming process of aluminum sheet considering its forming limit diagram: Experimental and numerical investigations","authors":"Milad Aali Majidabad, Reza Khodayari, Habibolah Akbari, Behnam Davoodi, Ramin Hashemi","doi":"10.1177/14644207241276681","DOIUrl":"https://doi.org/10.1177/14644207241276681","url":null,"abstract":"Considering the significance of sheet metal forming in various industries, metal sheets, and lightweight alloys find extensive applications. It is essential to predict the formability limit of sheets. Whereas the previous studies used the Nakazima test, this study aims to determine the forming limit diagram (FLD) numerically and experimentally using multipoint forming, considering the strain path's effect on formability. Also, it is compared with the conventional FLD obtained via the Nakazima test. The results show that multipoint forming improves sheet metal forming. The experimental FLD for an AL 2024-O sheet with a 12 mm pin size was found to have higher formability than that obtained from the Nakazima test. The effect of the polyurethane layer on the forming limit diagram was investigated. The experimental results showed that the polyurethane layer prevents local strain and increases the limits on the forming limit diagram. The numerical forming limit diagram was predicted by the second derivative method. Finally, the experimental results were compared with the numerical simulation results, showing that the results had an agreement above 90%. This method can be used as a reference for assessing the effectiveness of the multipoint forming technique.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142197998","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Characterization of an additively manufactured coating using an upsetting test with miniaturized cylindrical specimen","authors":"Raphaela März, Peter Hetz, Dominic Bartels, Michael Schmidt, Marion Merklein","doi":"10.1177/14644207241277406","DOIUrl":"https://doi.org/10.1177/14644207241277406","url":null,"abstract":"In order to reduce CO<jats:sub>2</jats:sub> emissions in production industry, the combination of several manufacturing processes is coming to the fore. One example is the combination of metal additive manufacturing with the forming technology, whereby the advantages of both process technologies can be used. The process combination can be applied to produce hybrid barrel sleeves, for example. Using a laser-based directed energy deposition (DED-LB/M), a circular coating is first applied to a blank, which is then deep-drawn in a second step. The additive layer serves as a wear-resistant coating. One way to increase process understanding for this process combination is numerical simulation. An important part of setting up the simulation model is characterizing the material in terms of its mechanical behavior. In order to avoid long building times, small sample geometries are suitable for characterizing the additive material. In the context of the paper, the upsetting test is therefore carried out with miniaturized specimens, whereby not only the base material Bainidur AM but also the addition of tungsten carbide microparticles and carbon nanoparticles is investigated. The in-situ modification of the material significantly increases the yield strength, but at the same time reduces the ductility. The microhardness of the material is also increased by the addition of carbon or tungsten carbide.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142197988","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Macro-scale finite element simulation of wire-arc additive manufacturing","authors":"Jpm Pragana, Rfv Sampaio, I. Bragança, Cma Silva, CV Nielsen, P. Martins","doi":"10.1177/14644207241272840","DOIUrl":"https://doi.org/10.1177/14644207241272840","url":null,"abstract":"This paper focuses on the development of a finite element computer software to perform macro-scale thermo-mechanical simulations of wire-arc additive manufacturing (WAAM). The emphasis is placed on various aspects of computer implementation, such as modeling the heat source, incorporating an element birth approach to replicate material deposition, and ensuring compatibility of solution time increments with the wire feed rate, travel speed of the heat source and melt pool volume. Thermal strains are also included due to their impact on residual stresses and distortions of the built parts after finishing material deposition. Experiments consisting of single bead, multi-layer deposition of AISI 316L stainless steel along linear paths are utilized to validate the predicted temperature distribution over time and evaluate the computed geometry and distortions of the deposited vertical walls after unclamping. Microstructure observations of samples extracted from the walls combined with finite element estimates of the temperature gradient help understand the influence of temperature history on the morphology and orientation of columnar grain growth.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2024-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141926883","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Analysis of vibration characteristics of lattice-core sandwich annular spherical shells","authors":"Jianchun Wang, Mehdi Zarei","doi":"10.1177/14644207241269635","DOIUrl":"https://doi.org/10.1177/14644207241269635","url":null,"abstract":"This paper investigates the vibrational characteristics of lattice-core sandwich annular spherical shells. An effective analytical model, based on the Smeared Stiffener technique, is employed to integrate the stiffness contributions of the core with those of the shells. Helical stiffeners are modeled as beams capable of bearing axial forces and bending moments. The governing equations are derived from Donnell's classical thin shell theory. The Galerkin method is applied to extract the natural frequencies. To validate the analytical results and conduct a comprehensive parametric study, a 3D finite element model is developed using ABAQUS CAE software. Comparisons demonstrate a satisfactory agreement between the analytical and numerical results. Additionally, the effects of the spherical shell's geometric parameters, lamination angle, stiffener orientation angle, and various lattice core configurations are examined.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-08-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141930076","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}