铝板的多点成形工艺,考虑其成形极限图:实验和数值研究

IF 2.5 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY
Milad Aali Majidabad, Reza Khodayari, Habibolah Akbari, Behnam Davoodi, Ramin Hashemi
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引用次数: 0

摘要

考虑到金属板材成型在各行各业中的重要性,金属板材和轻质合金得到了广泛的应用。预测板材的成形极限至关重要。之前的研究采用的是中岛试验,而本研究的目的则是利用多点成形,考虑应变路径对成形性的影响,通过数值和实验确定成形极限图(FLD)。此外,还将其与通过中岛试验获得的传统 FLD 进行了比较。结果表明,多点成形改善了金属板成形。对于针尺寸为 12 毫米的 AL 2024-O 板材,实验得出的 FLD 比 Nakazima 试验得出的结果具有更高的成形性。研究了聚氨酯层对成形极限图的影响。实验结果表明,聚氨酯层可防止局部应变,并增加成形极限图上的极限。数值成形极限图是通过二阶导数法预测的。最后,实验结果与数值模拟结果进行了比较,结果显示两者的一致性在 90% 以上。该方法可作为评估多点成形技术有效性的参考。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Multipoint forming process of aluminum sheet considering its forming limit diagram: Experimental and numerical investigations
Considering the significance of sheet metal forming in various industries, metal sheets, and lightweight alloys find extensive applications. It is essential to predict the formability limit of sheets. Whereas the previous studies used the Nakazima test, this study aims to determine the forming limit diagram (FLD) numerically and experimentally using multipoint forming, considering the strain path's effect on formability. Also, it is compared with the conventional FLD obtained via the Nakazima test. The results show that multipoint forming improves sheet metal forming. The experimental FLD for an AL 2024-O sheet with a 12 mm pin size was found to have higher formability than that obtained from the Nakazima test. The effect of the polyurethane layer on the forming limit diagram was investigated. The experimental results showed that the polyurethane layer prevents local strain and increases the limits on the forming limit diagram. The numerical forming limit diagram was predicted by the second derivative method. Finally, the experimental results were compared with the numerical simulation results, showing that the results had an agreement above 90%. This method can be used as a reference for assessing the effectiveness of the multipoint forming technique.
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来源期刊
CiteScore
4.70
自引率
8.30%
发文量
166
审稿时长
3 months
期刊介绍: The Journal of Materials: Design and Applications covers the usage and design of materials for application in an engineering context. The materials covered include metals, ceramics, and composites, as well as engineering polymers. "The Journal of Materials Design and Applications is dedicated to publishing papers of the highest quality, in a timely fashion, covering a variety of important areas in materials technology. The Journal''s publishers have a wealth of publishing expertise and ensure that authors are given exemplary service. Every attention is given to publishing the papers as quickly as possible. The Journal has an excellent international reputation, with a corresponding international Editorial Board from a large number of different materials areas and disciplines advising the Editor." Professor Bill Banks - University of Strathclyde, UK This journal is a member of the Committee on Publication Ethics (COPE).
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