Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science最新文献_第4页

Prime number-based multistep measurement for separation of roundness errors 基于质数的多步测量法分离圆度误差

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-28 DOI: 10.1177/09544062241270507

Tsung-Han Hsieh, Ming-Xian Lin

{"title":"Prime number-based multistep measurement for separation of roundness errors","authors":"Tsung-Han Hsieh, Ming-Xian Lin","doi":"10.1177/09544062241270507","DOIUrl":"https://doi.org/10.1177/09544062241270507","url":null,"abstract":"Roundness measurement is critical in manufacturing, as it ensures that products conform to precise design specifications. However, traditional multistep measurements for roundness error separation are time-consuming and limited in their ability to separate specific Fourier components. In this study, we propose a novel combined multistep measurement method with prime numbers that overcomes these limitations. We demonstrate this method through three experimental cases, achieving high levels of Fourier components in error separation with a limited number of measurements. Our method combines two ( p and q) or three ( p, q, and r) steps of prime numbers to achieve high levels of Fourier components for error separation, compared to traditional multistep measurements that require more steps. In the first experimental case, we use a 2-step and 5-step measurement to achieve traditional multistep measurement in ten steps. In the second case, we use 3-step and 5-step measurements, and in the third, we combine the 2-step, 3-step, and 5-step measurements. We achieve roundness deviations (RONt) of 12.7, 7.8, and 9.9 nm, respectively, and maximum En-values of 0.8, 0.8, and 0.7, respectively. Our proposed combined multistep measurement method using prime numbers has practical applications in manufacturing, as it reduces the time and resources required for roundness error separation while achieving a higher level of Fourier components. Our results demonstrate the effectiveness of our method and its potential to revolutionize roundness measurement in industry.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142201787","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Microstructural and wear properties of iron slag reinforced aluminum alloy (LM30) based composite prepared through a stir casting method 搅拌铸造法制备的铁渣强化铝合金（LM30）基复合材料的微观结构和磨损性能

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-28 DOI: 10.1177/09544062241274862

Harvir Singh, Aayush Gupta

{"title":"Microstructural and wear properties of iron slag reinforced aluminum alloy (LM30) based composite prepared through a stir casting method","authors":"Harvir Singh, Aayush Gupta","doi":"10.1177/09544062241274862","DOIUrl":"https://doi.org/10.1177/09544062241274862","url":null,"abstract":"Aluminum alloys are widely used in various industries due to their as low density, high strength-to-weight ratio, and good corrosion resistance. However, their wear resistance is often inadequate for certain applications. Utilization of industrial waste materials, such as iron slag, as reinforcement in aluminum alloy matrix composites offers a sustainable approach to material development and waste management. The utilization of industrial waste materials for aluminum alloy matrix composite fabrication offers a waste utilization to material development. The loading of this reinforcement varied from 0 to 15 wt.% and different particle size range (220-140, 140-70, and 70-0 µm). A microscopic analysis indicated that the iron slag particles are spread uniformly inside the metallic matrix. There is also a reduction in the size of primary silicon, as well as morphological changes (acicular to globular shape). The wear behavior was calculated using a pin-on-disk wear set up in accordance with ASTM G99 standard. The composites were employed to dry sliding wear test under various operating conditions such as applied pressure (0.2–1.4 MPa), and sliding distance (0–3000 m). The 15F composite outperformed all other composite samples in terms of wear rate under all working conditions. When compared to the base alloy, it demonstrated a remarkable 67% drop in steady state wear rate. The enhancements in wear performance for the 15F composite were attributed to the effects of Fe slag reinforcement. The inclusion of iron slag particles induced strong interfacial bonding between matrix and reinforcement particles improving the durability of the mechanical mixed layer developed during relative motion. Importantly, the wear rate parameters of the 15F composite were similar to those of the brake drum material used in commercial applications. This emphasizes the composite suitability for usage in a variety of automobile components.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142201799","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Exact discrete-time stability analysis of multi-DOF haptic rendering: Impact of multi-rate, time-delay, and mechanical parameters 多多维触觉渲染的精确离散时间稳定性分析：多速率、时延和机械参数的影响

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-27 DOI: 10.1177/09544062241271627

Suhail Ganiny, Majid H Koul, Babar Ahmad

{"title":"Exact discrete-time stability analysis of multi-DOF haptic rendering: Impact of multi-rate, time-delay, and mechanical parameters","authors":"Suhail Ganiny, Majid H Koul, Babar Ahmad","doi":"10.1177/09544062241271627","DOIUrl":"https://doi.org/10.1177/09544062241271627","url":null,"abstract":"Previous studies on the stability analysis of haptic devices have predominantly focused on single-DOF devices, thereby limiting attention to multi-DOF devices, particularly those employing multi-rate sampling schemes. In this paper, we introduce a formulation for the coupled dynamics between the haptic device and the virtual environment for a multi-DOF haptic device controlled using a dual-rate sampling scheme. Subsequently, we analyze its stability through the application of a dynamic decoupling strategy within an exact discrete-time state-space framework while the device is engaged in rendering a virtual wall along one of its operational space coordinates. Furthermore, we explore how the combined influence of the dual-rate sampling approach, time delay, and the mechanical design affects the stability boundaries of the multi-DOF haptic device at a fixed workspace location as well as within the entire usable workspace. Additionally, we utilize a model-order reduction (MOR) framework to simplify the determination of the device’s stability limits, irrespective of the specific combinations of time delay and sampling rates employed.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142226037","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Adaptive super-twisting sliding mode control with neural network for electromechanical actuators based on friction compensation 基于摩擦补偿的机电致动器神经网络自适应超扭曲滑动模式控制

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-17 DOI: 10.1177/09544062241271676

Mengmeng Cao, Jian Hu, Jianyong Yao

{"title":"Adaptive super-twisting sliding mode control with neural network for electromechanical actuators based on friction compensation","authors":"Mengmeng Cao, Jian Hu, Jianyong Yao","doi":"10.1177/09544062241271676","DOIUrl":"https://doi.org/10.1177/09544062241271676","url":null,"abstract":"Parameter uncertainties in the electromechanical actuator system and the obvious friction nonlinearity in the low speed stage will greatly deteriorate the control performance and even lead to system instability. In this paper, an adaptive super-twisting sliding mode controller with neural network (ASTSMNNC) is proposed for the electromechanical actuator system. The LuGre model is used to describe the nonlinear friction, a nonlinear dual-observer is designed to observe the LuGre model internal friction state, a parameter adaptive law is designed to estimate the unknown parameters existing in the system, the time-varying disturbance in the system is estimated by using the universal approximation property of neural network. The feedforward compensation technology is used to compensate the estimated errors of parameters and the observed error of disturbance, the second-order nonlinear sliding mode is designed to compensate the residual estimated errors of parameters and neural network, and the chattering phenomenon caused by the sliding mode control can be reduced at the same time. What’s more, the controller theoretically guarantees a prescribed tracking performance in the presence of various uncertainties, which is very important for high-accuracy control of motion systems. Lyapunov stability theorem is used to prove that the proposed controller can achieve the bounded stability of the system. Extensive comparative experimental results are obtained to verify the high-performance nature of the proposed control strategy.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142201798","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

An efficient explicit dynamic formulation of a Stewart platform parallel robot via new formalism 通过新形式对斯图尔特平台并行机器人进行高效的显式动态表述

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-16 DOI: 10.1177/09544062241263767

Otman El Baji, Nabil Ben Said Amrani, Driss Sarsri

{"title":"An efficient explicit dynamic formulation of a Stewart platform parallel robot via new formalism","authors":"Otman El Baji, Nabil Ben Said Amrani, Driss Sarsri","doi":"10.1177/09544062241263767","DOIUrl":"https://doi.org/10.1177/09544062241263767","url":null,"abstract":"In this paper, an explicit dynamic model for the 6-DOF Stewart platform parallel manipulator is established using a new formulation. The main principle of this formulation is to provide the final form of dynamic models based on a direct and systematic procedure; in more detail, the analytical expression of each term due to the dynamic effects, that is, the system inertia tensor, centrifugal/Coriolis tensor and the environment forces are developed according to only the physical parameters of the system (i.e., mass, inertia tensor, position of the center of mass and geometrical parameters) and generalized coordinates without the need for any complicated intermediate calculations such as the potential, kinetic and acceleration energy development. In this approach, the parallel manipulator is first opened into six serial legs and a free platform. Next, the dynamic models of each sub-structure can be easily obtained based on the new formulation in their own local space. The Jacobian and Hessian matrices of the constraint equations, resulting from the closed-loop chains, are then used to combine the substructure dynamics. Finally, a detailed dynamics model of the entire robot with respect to the workspace or the actuation space is developed. After that, a simulation of the suggested methodology is investigated and analyzed in comparison to the more established dynamic modeling techniques provided in the literature; the efficiency and correctness of our approach are then verified. It is shown that our method requires a lower computational cost and even competes with the implicit form of dynamic models. Finally, a trajectory-tracking problem using model-based control is presented. It is shown that our approach can be totally and efficiently computed online without the need for symbolic form of equations of motion, which is highly challenging for parallel manipulators.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142201802","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Analysis of exit delamination mechanism and critical axial force in ball helical milling of CFRP CFRP 球螺旋铣削过程中的出口分层机理和临界轴向力分析

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-16 DOI: 10.1177/09544062241270497

Haiyan Wang, Wanchun Yu, Yan Feng, Qingchao Wang

{"title":"Analysis of exit delamination mechanism and critical axial force in ball helical milling of CFRP","authors":"Haiyan Wang, Wanchun Yu, Yan Feng, Qingchao Wang","doi":"10.1177/09544062241270497","DOIUrl":"https://doi.org/10.1177/09544062241270497","url":null,"abstract":"To determine the critical axial force of exit delamination in the ball helical milling (BHM) of CFRP, based on the classical laminar theory, the critical delamination is judged by the theory of virtual work displacement and the linear elastic fracture mechanics. The model that describes the crucial axial force in the BHM process is set up, given the anisotropy of CFRP and the specific shape of the ball end mill. The external force is a novel set as a quadratically distributed load dependent on the milling parameters in the model, and the relationship between the quantity of uncut remaining layers and the critical axial force is indicated. When the tool rotation speeds were 4000–8000 rpm, with 0.1–0.2 mm/rev axial feed and 0.02–0.04 mm/tooth tangential feed, helical milling experiments were carried out. The correlation among the milling parameters and axial force and exit delamination factor was investigated, taking into account the effect of tool wear. Comparing with the experimental data, combined with the exit delamination, the proposed model can well predict the critical axial force under different cutting conditions, and the milling parameters have a great impact on the axial forces and delamination. The hole-making delamination of the ball end mill is smaller compared to the end mill, and exit delamination of CFRP can be reduced in BHM technique.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142201800","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Development of a novel quadruped hybrid wheeled-legged mobile robot with telescopic legs 开发新型带伸缩腿的四足混合轮腿移动机器人

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-16 DOI: 10.1177/09544062241271624

Shuaiby Mohamed, YoungWoo Im, HyeonSang Shin, Youngshik Kim, Buhyun Shin

引用次数: 0

An experimental and optimization of heat transfer between two-disk systems 双盘系统间热传递的实验与优化

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-02 DOI: 10.1177/09544062241262660

Rakesh Kumar Yadu, Achhaibar Singh, Dinesh Kumar Singh

{"title":"An experimental and optimization of heat transfer between two-disk systems","authors":"Rakesh Kumar Yadu, Achhaibar Singh, Dinesh Kumar Singh","doi":"10.1177/09544062241262660","DOIUrl":"https://doi.org/10.1177/09544062241262660","url":null,"abstract":"This research focuses on experimentally investigating and optimizing heat transfer between two parallel disks, a prevalent system extensively utilized in engineering devices and various machinery. Analyzing heat transfer in this configuration is of paramount interest to researchers and engineers. An experimental setup was built to explore heat transfer between two parallel disks. Local Nusselt number and average Nusselt number were calculated to analyze heat transfer characteristics. The study delved into the effects of vital parameters such as the gap ratio, Reynolds number, and heat flux on heat transfer between two parallel disks. The analysis revealed that the Nusselt number increases with an increase in the gap between two disks up to a certain level, beyond which an inverse effect is observed. Moreover, the Nusselt number demonstrates a positive correlation with the Reynolds number. An in-depth analysis of local and average Nusselt numbers indicated that heat flux initially has a positive effect, followed by an adverse effect after reaching a certain level. To ascertain the optimum solution, three different techniques were employed: Response Surface Method (RSM), Cuckoo Search Algorithm (CS), and Genetic Algorithm (GA). The predicted optimum values for the gap ratio, Reynolds number, and heat flux using GA, CS, and RSM were as follows: gap ratio (17.36, 17.36, and 17.36), Reynolds number (100, 100, and 98.2), and heat flux (689.36, 694.5, and 682.449), respectively. Correspondingly, the resulting average Nusselt numbers were projected to be 48.59, 48.36, and 48.5271. To validate the obtained results, experiments were conducted and compared with the predicted values. The comparison among these techniques indicated that all results fell within an acceptable margin of error. Specifically, RSM exhibited an error of 1.917%, CS showed an error of 0.962%, and GA displayed an error of 0.8931%.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141880944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Meshing analysis of mismatch toroidal worm gearing characterized by different basic parameters of hob and worm 以滚刀和蜗杆的不同基本参数为特征的错配环形蜗杆传动装置的啮合分析

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-02 DOI: 10.1177/09544062241259867

Yifei Chi, Da An, Yaping Zhao

{"title":"Meshing analysis of mismatch toroidal worm gearing characterized by different basic parameters of hob and worm","authors":"Yifei Chi, Da An, Yaping Zhao","doi":"10.1177/09544062241259867","DOIUrl":"https://doi.org/10.1177/09544062241259867","url":null,"abstract":"Aiming at high error sensitivity and complicated worm gear manufacturing of the planar double enveloping toroidal worm drive, a new TP-H gearing which worm generates by a plane and the worm wheel generates by a straight profile hob is proposed. Firstly, a comprehensive and systematic meshing theory of this drive is established; A rigorous calculation method for the instantaneous contact point is proposed; A formula for calculating the eccentricity of the instantaneous contact ellipse based on the relative principal curvature is deduced, and it is suggested innovatively that the eccentricity can be used as the quantitative index for describing the degree of mismatch between teeth. Secondly, the selection and matching strategy of mismatched process parameters is given, and the contact behavior between tooth surfaces is simulated based on numerical examples, the results show that the novel transmission can achieve good point contact. The research will promote the in-depth development of the theory of mismatched meshing in toroidal worm drive, and explore the specific form of gearing with simple manufacturing, low error sensitivity, and considerable meshing performance.","PeriodicalId":20558,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2024-08-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141880945","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Design and analysis of a four-crease origami gripper (FCOG) 四褶皱折纸抓手（FCOG）的设计与分析

IF 2 4区工程技术

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science Pub Date : 2024-08-02 DOI: 10.1177/09544062241263759

Lifang Qiu, Shuyu Cui

引用次数: 0