Procedia CIRP最新文献

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Surface microstructuring by targeted burr formation using Ultrasonic Vibration Assisted Deformational Machining (UVADM) for improving polymer-metal bonding 利用超声振动辅助变形加工(UVADM)定向毛刺形成表面微结构,以改善聚合物-金属结合
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.094
Mohammad Hossein Rezaei , Ingo Schaarschmidt , Hendrik Liborius , Niclas Hanisch , Philipp Steinert , Thomas Lampke , Andreas Schubert
{"title":"Surface microstructuring by targeted burr formation using Ultrasonic Vibration Assisted Deformational Machining (UVADM) for improving polymer-metal bonding","authors":"Mohammad Hossein Rezaei ,&nbsp;Ingo Schaarschmidt ,&nbsp;Hendrik Liborius ,&nbsp;Niclas Hanisch ,&nbsp;Philipp Steinert ,&nbsp;Thomas Lampke ,&nbsp;Andreas Schubert","doi":"10.1016/j.procir.2025.02.094","DOIUrl":"10.1016/j.procir.2025.02.094","url":null,"abstract":"<div><div>Polymer-metal hybrids (PMH) are essential in lightweight industrial applications, particularly in the automotive and aerospace sectors. However, ensuring robust bonding between polymer and metal surfaces remains a significant challenge. Hence, surface microstructuring enables an improvement in adhesion due to mechanical interlocking. In this study, the microstructuring of the metallic surface by applying the Ultrasonic Vibration Assisted Deformational Machining (UVADM) process to enhance burr formation is analyzed. The research considers both the effect of a depth of cut (<em>a</em><sub>p</sub>) of 25 µm, and the combined influence of a superimposed Ultrasonic Vibration (UV). A 3D finite element method (FEM) simulation using ABAQUS/Explicit software was conducted to design and analyze the process conditions, including the tool geometry. The main focus of the analysis is the evolution and characterization of the burr structure. In order to consider the plastic deformation of the material, the Johnson-Cook material model was employed. Besides the FEM simulation, experimental validation was carried out using specimens made of EN AW-6082 aluminum alloy. Surface topography including burr formation was characterized using optical methods. The results demonstrate that the interaction between <em>a</em><sub>p</sub> and UV influences burr formation.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 549-554"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759216","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Performance and efficiency of co-simulation for milling operations in robotic machining 机器人加工中铣削操作联合仿真的性能和效率
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.021
Hugo Dantinne , Valentin Dambly , Olivier Verlinden , François Ducobu , Edouard Riviere-Lorphevre , Bryan Olivier
{"title":"Performance and efficiency of co-simulation for milling operations in robotic machining","authors":"Hugo Dantinne ,&nbsp;Valentin Dambly ,&nbsp;Olivier Verlinden ,&nbsp;François Ducobu ,&nbsp;Edouard Riviere-Lorphevre ,&nbsp;Bryan Olivier","doi":"10.1016/j.procir.2025.02.021","DOIUrl":"10.1016/j.procir.2025.02.021","url":null,"abstract":"<div><div>In robotic machining, tool/workpiece interaction generates forces that impact the performance of the robotic arm. This leads to defections due to its lower stiffness compared to dedicated machining machines, particularly at its joints. These deflections can degrade the quality of the machining operation, making trajectory and orientation optimization essential. Accurate optimization requires knowledge of the transient force field for the operation and a model of the robot. Currently, the simulations are performed using two in-house simulation frameworks : EasyDyn for the multibody dynamics of robot modelling and Dystamill for the modelling of the cutting forces. To enhance the simulation’s modularity, co-simulation between the multibody system (MBS) of the robot and the workpiece (with calculation of cutting forces for the latter) is proposed, allowing for better integration of the coupled dynamics. The decision on where to partition the model is critical. Given that the workpiece transmits force elements while the robot transmits position data, a displacement-force coupling approach is proposed. Co-simulation offers several advantages, including the ability to use dedicated software tailored to different parts of the model and facilitating the interfacing of various robots with different machining models. However, the modularity offered by co-simulation techniques is counterbalanced by less accurate results with respect to those obtained with monolithic models. This research aims to evaluate the influence of the accuracy of the results on a simple model.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 114-119"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759557","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Modeling of friction in the presence of cooling lubricants 在有冷却润滑剂的情况下模拟摩擦
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.009
B. Denkena , B. Bergmann , J. Schenzel
{"title":"Modeling of friction in the presence of cooling lubricants","authors":"B. Denkena ,&nbsp;B. Bergmann ,&nbsp;J. Schenzel","doi":"10.1016/j.procir.2025.02.009","DOIUrl":"10.1016/j.procir.2025.02.009","url":null,"abstract":"<div><div>High pressure cooling lubricant (CL) supply is associated with high electrical energy consumption. With a reduced CL-supply the energy efficiency of cutting processes can be increased while maintaining the material removal rate and surface quality of the workpiece. In order to design adapted CL strategies, basic knowledge of the fundamental mechanisms of CL is necessary. However, due to high normal stresses and small contact areas of the chip and the cutting wedge, the analysis of the mechanisms of CL is challenging. In this paper high-speed video recordings and force measurements are used for in-situ analysis to model the velocity-dependent effects of CL on friction at the tool-chip considering CL. Different rake angles γ = [-6 °, 0 °, +6 °] are being set in order to investigate a wide variety of relative velocities between the tool and the chip. Using local normal- and tangential stresses as well as local relative velocities, which are measured using Digital Particle Image Velocimetry (DPIV), the velocity depended effects are investigated. The interaction of the tool and chip on the rake face is modeled using local force coefficients µ* as the quotient of the local tangential and normal stresses in dependency of the relative velocity and the CL pressure p.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 43-48"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The role of the layer thickness on the surface integrity of LPBF AlSi7Mg after turning 车削后层厚对LPBF AlSi7Mg表面完整性的影响
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.017
Edoardo Ghinatti , Rachele Bertolini , Andrea Ghiotti , Stefania Bruschi
{"title":"The role of the layer thickness on the surface integrity of LPBF AlSi7Mg after turning","authors":"Edoardo Ghinatti ,&nbsp;Rachele Bertolini ,&nbsp;Andrea Ghiotti ,&nbsp;Stefania Bruschi","doi":"10.1016/j.procir.2025.02.017","DOIUrl":"10.1016/j.procir.2025.02.017","url":null,"abstract":"<div><div>Laser powder bed fusion (LPBF) is an additive manufacturing process used to fabricate aluminum alloy complex structures for the aerospace and automotive industries. By optimizing the printing and subsequent heat treatment parameters, it is possible to achieve physical and mechanical properties comparable to those of cast and wrought aluminum alloys. The influence of the printing parameters on the aluminum alloy mechanical properties is well documented, but their effect on the machinability has not been extensively studied, yet.</div><div>In this regard, the paper aims to investigate the effect of the layer thickness adopted in LPBF on the machinability of the aluminum alloy AlSi<sub>7</sub>Mg. Three sets of cylindrical samples were printed with different layer thicknesses (20, 25, and 30 µm), followed by a T6 heat treatment. Then, the cylinders were machined at fixed cutting parameters while recording the cutting forces. Afterward, the machined surface roughness and defects were analyzed.</div><div>Results show that increasing layer thickness improves the overall machining performance, with a decrease of more than 70% of the surface roughness and forces when printing with the highest layer thickness. To explain such behavior, microstructural analyses, including melt pool and grain distribution, precipitate type, and morphology, were carried out, proving that an increased layer thickness promoted the formation of silicon precipitates, which, in turn, improved the alloy’s machinability.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 90-95"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759659","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Meso-scale geometric modeling of cutting edges on vitrified bonded aluminum oxide grinding wheels for the multi-scale simulation of internal plunge grinding processes 玻璃化结合剂氧化铝砂轮切削刃的细观几何建模,用于内插磨削过程的多尺度模拟
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.088
Nils Schmidt , Tim Furlan , Jan Peters , Monika Kipp , Stefan Kaschnitz-Biegl , Andreas Menzel , Friedrich Bleicher , Dirk Biermann
{"title":"Meso-scale geometric modeling of cutting edges on vitrified bonded aluminum oxide grinding wheels for the multi-scale simulation of internal plunge grinding processes","authors":"Nils Schmidt ,&nbsp;Tim Furlan ,&nbsp;Jan Peters ,&nbsp;Monika Kipp ,&nbsp;Stefan Kaschnitz-Biegl ,&nbsp;Andreas Menzel ,&nbsp;Friedrich Bleicher ,&nbsp;Dirk Biermann","doi":"10.1016/j.procir.2025.02.088","DOIUrl":"10.1016/j.procir.2025.02.088","url":null,"abstract":"<div><div>Vitrified bonded aluminum oxide grinding wheels are widespread in use for many applications in grinding, such as internal plunge grinding. However, there are challenges when it comes to the measurement, analysis and (geometric) modeling of their topography, which is crucial to understand and model the influence of the topography on the process behavior. Methodological advances allow for the detailed digitization of the topography using optical profilometry despite the challenging optical properties of these grinding wheels. Based on the digitized grinding wheel topography, methods are presented to process the measurement data in order to create a representative set of geometric cutting edge models. This set is subsequently used to generate a full-sized virtual grinding wheel with realistic topography. Using established methods in an efficient implementation that scales to many CPU-cores, the interaction between the workpiece model and each individual cutting edge can be calculated at meso-scale. Therefore, it is possible to analyze for example the chip thickness or the material removal rate per cutting edge. Furthermore, additional models can be applied, based on the analysis of the engagement situation, which is demonstrated using a cutting force model.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 513-518"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759117","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of tool cavity conditions on damping, chatter mitigation, and surface quality in internally cooled milling tools 刀腔条件对内冷铣刀阻尼、颤振缓解和表面质量的影响
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.038
Ramazan Hakkı Namlu , Hakan Dogan , Muhammet Ozsoy
{"title":"Effect of tool cavity conditions on damping, chatter mitigation, and surface quality in internally cooled milling tools","authors":"Ramazan Hakkı Namlu ,&nbsp;Hakan Dogan ,&nbsp;Muhammet Ozsoy","doi":"10.1016/j.procir.2025.02.038","DOIUrl":"10.1016/j.procir.2025.02.038","url":null,"abstract":"<div><div>Chatter is a critical factor limiting productivity and efficiency in machining processes. Cutting tools significantly impact chatter stability, as they often serve as the most flexible component. The influence of cutting tools on chatter varies depending on their design and cooling mechanisms. Internally cooled cutting tools, commonly used in industrial applications, have the potential to exhibit distinct damping characteristics due to the presence of internal cavities, differentiating them from conventional solid tools. This study explores the effects of internally cooled milling cutting comparing an empty cavity cutting tool with a tool filled with viscous fluid. The primary objective is to evaluate how these conditions influence the damping of the machining system and their subsequent impact on surface quality, a key outcome sensitive to chatter. Surface topography and roughness measurements were taken after the experiments to assess changes in surface quality. The findings offer valuable insights into the role of internal cooling and fluid properties in not only chatter but also vibration suppressions in milling operations, highlighting their potential to enhance machining performance.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 215-220"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759169","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Implicitly labeled Forecasting based Tool Condition Monitoring in Machining Processes 基于隐式标记预测的加工过程刀具状态监测
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.082
Tim Reeber , Hans-Christian Möhring
{"title":"Implicitly labeled Forecasting based Tool Condition Monitoring in Machining Processes","authors":"Tim Reeber ,&nbsp;Hans-Christian Möhring","doi":"10.1016/j.procir.2025.02.082","DOIUrl":"10.1016/j.procir.2025.02.082","url":null,"abstract":"<div><div>Self-optimizing machining systems are cyber-physical systems that enable autonomous monitoring of CNC machining processes. The realization of such a system is achieved through a variety of efforts in the areas of CNC control digitization, sensor integration and machine learning. In terms of sensor signal usage in machining, approaches that aim to use existing data sources on the machine are an efficient way to implement this in practice. However, multiple machine learning approaches in process and tool condition monitoring rely heavily on classical supervised approaches, which demand machining-technology-specific feature engineering tasks such as process-dependent statistical values and labeling efforts. Both tasks require expert knowledge as well as a solid data infrastructure for storing labeled data. This paper aims to present an implicitly labeled time series forecasting approach to eliminate the need for labeling and feature engineering, which poses positive effects for real world applications based on CNC-internal control data. By using histogram-based outlier scores on the prediction residual after comparing the prediction with the real signal pattern, the approach offers further possibilities for building a fully functional, self-optimizing system. Different drilling operations are considered in which the cutting speed, feed rate, tool diameter and material are varied. In addition, the transfer of the models to another machine with other parameter variations is discussed and whether the net can be used to detect both anomalies and wear.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 477-482"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759176","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Deep Learning-based Characterization of Fused Filament Fabrication from Temporal Thermal Data 基于时间热数据的深度学习表征熔丝制造
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.098
Ming Wu , Jie Zhang , Robrecht Abts , Eleonora Ferraris , Mathias Verbeke
{"title":"Deep Learning-based Characterization of Fused Filament Fabrication from Temporal Thermal Data","authors":"Ming Wu ,&nbsp;Jie Zhang ,&nbsp;Robrecht Abts ,&nbsp;Eleonora Ferraris ,&nbsp;Mathias Verbeke","doi":"10.1016/j.procir.2025.02.098","DOIUrl":"10.1016/j.procir.2025.02.098","url":null,"abstract":"<div><div>The stability of fused filament fabrication (FFF), crucial for achieving high production efficiency, is considerably affected by the manner in which temperature distributes and propagates throughout the printed region. The application of infrared (IR) thermal cameras for the collection of spatiotemporal thermal data during strand deposition is investigated in this research. A classification framework utilizing the X3D deep learning model was developed to categorize process states as Normal, Transition, or Failure. The X3D model demonstrated high reliability in distinguishing Normal from Abnormal states with an accuracy of approximately 95% and a weighted F1-score of 0.95, although performance in categorizing Transition from Failure states was constrained to around 65%. The effectiveness of the model in discerning stable and unstable process conditions has been affirmed through the findings, resulting in the provision of a practical tool for real-time quality assurance in FFF. In addition, the X3D model showcased exceptional computational efficiency, processing a 1-second IR video clip (32 Hz) in 6 milliseconds while utilizing only 0.67 GB of GPU memory, making this setup suitable for in-process monitoring and control.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 573-578"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759279","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Molecular dynamics simulation and experimental study of laser-assisted machining of SiCp/Al composites 激光辅助加工SiCp/Al复合材料的分子动力学模拟与实验研究
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.002
Feijie Cui , Hang Zhang , Minghui Yang , Ben Deng , Jiawei Lv , Rong Yan , Fangyu Peng
{"title":"Molecular dynamics simulation and experimental study of laser-assisted machining of SiCp/Al composites","authors":"Feijie Cui ,&nbsp;Hang Zhang ,&nbsp;Minghui Yang ,&nbsp;Ben Deng ,&nbsp;Jiawei Lv ,&nbsp;Rong Yan ,&nbsp;Fangyu Peng","doi":"10.1016/j.procir.2025.02.002","DOIUrl":"10.1016/j.procir.2025.02.002","url":null,"abstract":"<div><div>High-quality machining of SiCp/Al composite faces a number of challenges due to the presence of hard and brittle SiC particles, making it a typical difficult-to-machine material. Conventional machining (CM) inevitably leads to high cutting forces and poor surface quality, which significantly limit the potential applications of SiCp/Al composites. Laser-assisted machining (LAM) has been evidenced that it can remarkably improve the machinability of SiCp/Al composites, however, the microscopic removal mechanism of the material under the effect of laser remains to be investigated in depth. In this paper, the molecular dynamics (MD) simulation and Transmission Electron Microscope (TEM) experiments are employed to carry out further research. A MD model for LAM of SiCp/Al composites is established, which is applied to analyze the dynamic evolution of the cutting forces and the dislocations of the material during the machining. The results show that with the rise of laser power, the dislocation density inside the Al matrix decreases gradually. The coordinated deformation ability of SiCp/Al composites is enhanced, and the cutting force tends to decrease. The high consistency between experimental and simulation results verifies the validity of the MD model.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 2-7"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759355","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Coupled CFD model of tool environment and workspace to determine the convective heat transfer in jet cooling of milling processes in machine tools 刀具环境与工作空间的耦合CFD模型,用于确定机床铣削射流冷却过程中的对流换热
Procedia CIRP Pub Date : 2025-01-01 DOI: 10.1016/j.procir.2025.02.049
Steffen Brier , Alexander Geist , Janine Glänzel , Christian Naumann , Joachim Regel , Martin Dix , Steffen Ihlenfeldt
{"title":"Coupled CFD model of tool environment and workspace to determine the convective heat transfer in jet cooling of milling processes in machine tools","authors":"Steffen Brier ,&nbsp;Alexander Geist ,&nbsp;Janine Glänzel ,&nbsp;Christian Naumann ,&nbsp;Joachim Regel ,&nbsp;Martin Dix ,&nbsp;Steffen Ihlenfeldt","doi":"10.1016/j.procir.2025.02.049","DOIUrl":"10.1016/j.procir.2025.02.049","url":null,"abstract":"<div><div>The responsible use of resources is an essential part of the manufacturing of industrial products. This includes the economical use of cooling lubricant and requires precise knowledge of the cooling mechanisms and their effect on the accuracy of the machine tool and thus the thermal error. A temporal and spatial resolution of the dynamic coolant flow near the tool and in the entire workspace in a single model would require a large simulation time. Therefore, a composite model was developed, that consists of a near-tool model and a larger surrounding workspace model. The required static near-tool cooling lubricant distribution is obtained via data discretization methods from a separate static simulation that resolves the turbulence of the cooling lubricant created by the tool rotation. The identified coolant distribution is integrated into a CFD near-tool model (with simplified tool geometry) which is coupled with a surrounding CFD workspace model. The workspace model is thus able to identify the effects of the coolant wetting on the machine surface temperature and finally, using thermo-elastic FEM simulations, on the resulting thermal error. This approach allows the composite model to simulate the entire workspace with reduced simulation effort and map the coolant-influenced heat transfer coefficients on the machine surface.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"133 ","pages":"Pages 280-285"},"PeriodicalIF":0.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143759363","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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