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Analysis of the Interrelationships between Lightweight Design and Design for Sustainability 轻量化设计与可持续性设计之间的相互关系分析
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.01.048
Kristian König, Michael Vielhaber
{"title":"Analysis of the Interrelationships between Lightweight Design and Design for Sustainability","authors":"Kristian König,&nbsp;Michael Vielhaber","doi":"10.1016/j.procir.2024.01.048","DOIUrl":"https://doi.org/10.1016/j.procir.2024.01.048","url":null,"abstract":"<div><p>Lightweight design is gaining in importance for design for sustainability due to its capability to reduce weight, conserve materials, and enhance energy efficiency. However, environmental sustainability encompasses a broader spectrum, including, for instance, a responsible resource management as well as material recyclability. Despite their shared objective of optimizing resource consumption, can lightweight design indeed be substantiated as sustainable, and if so, how?</p><p>Therefore, this contribution emphasizes a systematic approach for the analysis of environmental effects caused by property changes resulting from the implementation of lightweight design strategies (system, form, material and manufacturing lightweight design) in products. Thereby, life cycle issues of the lightweight design strategies are evaluated on the basis of a holistic life cycle perspective. Finally, the interrelationships between lightweight design strategies and sustainability strategies (eco-efficiency, eco-effectiveness, and sufficiency) are discussed. In future, the presented approach supports both positive synergies as well as negative conflicts of lightweight design and design for sustainability to be efficiently and strategically evaluated throughout the design process, so that holistically optimized lightweight and sustainable products can thus be created.</p></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2212827124000726/pdf?md5=64236fce40e1e06493377b2bdefd0bc4&pid=1-s2.0-S2212827124000726-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140844286","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Assessing the potential for additive manufacturable spare parts in the railway industry by a data-driven framework 通过数据驱动框架评估铁路行业可增材制造备件的潜力
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.02.016
Stephan Keckeis , Christian Karner , Martin Riester
{"title":"Assessing the potential for additive manufacturable spare parts in the railway industry by a data-driven framework","authors":"Stephan Keckeis ,&nbsp;Christian Karner ,&nbsp;Martin Riester","doi":"10.1016/j.procir.2024.02.016","DOIUrl":"https://doi.org/10.1016/j.procir.2024.02.016","url":null,"abstract":"<div><p>Due to the long-life span of railway vehicles, spare part availability is a major challenge for railway companies. To avoid downtime, high procurement costs, and shortages, railway companies often stock large and costly inventories. However, additive manufacturing (AM) makes it possible to cost-effectively produce spare parts in small quantities to reduce inventory. To assess the suitability of a spare part and choose the optimal supply strategy, economic and technical data must be available in good quality. The lack of centralised information and poor data quality is one of the biggest challenges for AM potential assessment.</p><p>A workflow was designed, in which system data from various databases was mapped and enhanced with technical information. In addition, the potential for additive manufacturability was evaluated based on costs and savings affected by transportation, design, manufacturing, storage compared to other supply strategies. The resulting database was then used to classify the spare parts based on specific characteristics. The defined classes provide information about the timeline for implementing the part and the type of application. A similarity check based on identified AM spare parts is used to search the entire database to identify additional potential AM parts. The result is a data-driven framework to conduct a holistic potential assessment for additive manufacturable spare parts.</p></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2212827124001100/pdf?md5=f52f3ab95c015342feefb5d22b008d08&pid=1-s2.0-S2212827124001100-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140844404","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Simulation-Based Management Method for Circular Manufacturing Using Response Surfaces 使用响应曲面的基于仿真的圆形制造管理方法
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.01.056
Masaki Imai , Shinichi Fukushige
{"title":"Simulation-Based Management Method for Circular Manufacturing Using Response Surfaces","authors":"Masaki Imai ,&nbsp;Shinichi Fukushige","doi":"10.1016/j.procir.2024.01.056","DOIUrl":"https://doi.org/10.1016/j.procir.2024.01.056","url":null,"abstract":"<div><p>To establish a circular manufacturing system, continuous management of the resource flow and the condition of individual items including products, components, and the materials in the system is indispensable. This study proposes a life cycle simulation (LCS) based management method to support optimal decision-making under conditions that include various uncertainties, such as consumer behavior and market trends. LCS is a simulation method that simulates dynamic material flow in the entire life cycle system and enables the evaluation of environmental and economic efficiencies. Since the simulation model consists of many parameters, exhaustive simulations with all parameter combinations are impossible in a practical timeframe. Therefore, the method extracts parameters that have a significant impact on eco-efficiency through sensitivity analysis using LCS. Then, a response surface of multi-level resolution is created in a multidimensional space composed of the parameters. The response surface is used to quickly identify optimal parameter values under uncertain conditions for effective management. As a case study, the proposed method is applied to the management of a circular manufacturing system for lithium-ion batteries of automotive to verify the effectiveness of the management on eco-efficiency.</p></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2212827124000805/pdf?md5=1a5466303b93dd78e971282e8c729a4a&pid=1-s2.0-S2212827124000805-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140843352","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
End of life focused data model for a digital battery passport 数字电池护照的寿命终止重点数据模型
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.01.040
Julius Ott , Josef-Peter Schoeggl , Rupert J. Baumgartner
{"title":"End of life focused data model for a digital battery passport","authors":"Julius Ott ,&nbsp;Josef-Peter Schoeggl ,&nbsp;Rupert J. Baumgartner","doi":"10.1016/j.procir.2024.01.040","DOIUrl":"https://doi.org/10.1016/j.procir.2024.01.040","url":null,"abstract":"<div><p>Digital battery passports are a potentially helpful tool to facilitate the recycling of lithium-ion batteries. This is due to the information asymmetry between battery producers and end-of-life (EoL) actors. Tailoring a battery passport to EoL offers the opportunity to go beyond the current state of the art of battery passport legislation and add further details that are important for the recycling process. Therefore, this research looks at a suitable way to set up a battery passport to support the EoL of lithium-ion batteries. First, the data needs of the EoL phase were analyzed based on use cases described by eight experts through interviews. The results show a need for material related- and dynamic data, such as the state of health. The same expert interviews were then used to answer how these needed data could be provided. The results confirm the availability of most data but with gaps regarding dynamic data and use-phase information. Both the data needs and provision are then categorized and summarized into a data model. The discussion also provides an overview of the challenges and estimates the impact, depending on the scale of implementation. The results were used to set up a prototype platform for a battery passport.</p></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2212827124000453/pdf?md5=327ca11b902639567cef255815bd5fc5&pid=1-s2.0-S2212827124000453-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140844203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Environmental Assessment of Metal Chip Recycling – Quantification of Mechanical Processing's Global Warming Potential 金属片回收利用的环境评估--量化机械加工的全球升温潜能值
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.02.009
Chantal Rietdorf , Sonja Ziehn , Sophia Marie Giunta , Robert Miehe , Alexander Sauer
{"title":"Environmental Assessment of Metal Chip Recycling – Quantification of Mechanical Processing's Global Warming Potential","authors":"Chantal Rietdorf ,&nbsp;Sonja Ziehn ,&nbsp;Sophia Marie Giunta ,&nbsp;Robert Miehe ,&nbsp;Alexander Sauer","doi":"10.1016/j.procir.2024.02.009","DOIUrl":"https://doi.org/10.1016/j.procir.2024.02.009","url":null,"abstract":"<div><p>Material recycling is an essential lever for improving the sustainability of production processes. One way of reusing metal chips that occur as waste in machining or other subtractive manufacturing processes is to mechanically pretreat and remelt them. In mechanical pretreatment, the chips are separated from the cutting fluid by a centrifuge and then briquetted directly on site. This simplifies the handling and makes the transport and subsequent remelting more efficient than in thermal processing alone. The main objective of this work is to quantitatively assess the environmental impacts of the described recycling process, focusing on the global warming potential. Furthermore, recycling by means of mechanical chip processing is compared with alternatives such as thermal drying and primary material extraction. A parametric life cycle assessment (LCA) model has been developed for this purpose. The model considers equipment, material, throughput and location variations to analyze different use cases. The results of the LCA of an exemplary use case show that environmental benefits result from a higher bulk density during transport and a lower energy input during remelting due to a lower liquid content.</p></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2212827124000404/pdf?md5=311e72c9ad5a013d1e1aad9ad3777be3&pid=1-s2.0-S2212827124000404-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140844197","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Challenges in the Virtual Geometry Assurance of Proton Exchange Membrane Fuel Cell Stacks 质子交换膜燃料电池堆的虚拟几何保证所面临的挑战
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.10.022
Martin Roth , Sebastian Bickel , Stefan Goetz , Sandro Wartzack
{"title":"Challenges in the Virtual Geometry Assurance of Proton Exchange Membrane Fuel Cell Stacks","authors":"Martin Roth ,&nbsp;Sebastian Bickel ,&nbsp;Stefan Goetz ,&nbsp;Sandro Wartzack","doi":"10.1016/j.procir.2024.10.022","DOIUrl":"10.1016/j.procir.2024.10.022","url":null,"abstract":"<div><div>Hydrogen-powered fuel cells will play a vital role in the next generation of energy systems. In this regard, Proton Exchange Membrane Fuel Cells (PEMFC) represent a promising technical solution for all applications where direct electrification is not technically feasible or economically viable, such as the propulsion of heavy vehicles. However, robust production of high-quality fuel cell systems in scalable series production can only be achieved by an early assurance of the product quality considering the numerous variations on geometry element, part, and assembly level. This article presents the challenges and outlines the vision of a geometry assurance process capable of simulating the probabilistic assembly behavior of PEMFC stacks by multi-physics variation simulation, e.g., considering aspects of Finite Element Analysis and Computational Fluid Dynamics, under a realistic representation of the part manufacturing and assembly processes and their operation under variations. The findings reveal future research directions fostering the series production of robust, high-quality PEMFC stacks.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142555677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Usability of VR-Systems in Cross-Cultural Product Development: A Case Study VR 系统在跨文化产品开发中的可用性:案例研究
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.03.019
Hans-Patrick Balzerkiewitz , Nokulunga Dlamini , Carsten Stechert , Khumbulani Mpofu
{"title":"Usability of VR-Systems in Cross-Cultural Product Development: A Case Study","authors":"Hans-Patrick Balzerkiewitz ,&nbsp;Nokulunga Dlamini ,&nbsp;Carsten Stechert ,&nbsp;Khumbulani Mpofu","doi":"10.1016/j.procir.2024.03.019","DOIUrl":"10.1016/j.procir.2024.03.019","url":null,"abstract":"<div><div>Software tools have become essential in contemporary product development. It is now commonplace to use computer-aided design (CAD) for designing and the finite element method (FEM) for confirming structural integrity. Since the year 2016, virtual reality (VR) has gained importance as a novel software tool in development departments, a compound growth of US$3.6B to over US$40B to date. Although VR is already used in design reviews, it is yet to be fully integrated into other areas. However, to increase acceptance, it is particularly important for new, versatile software tools to allow widespread use throughout the entire development process. To broaden the application spectrum of VR, this paper presents a hetero-cultural case study that shows how VR can support distributed development teams in identifying and then verifying ergonomic requirements. The test groups consist of students from Ostfalia University of Applied Sciences and Tshwane University of Technology. Once the case study concludes, proposals for forthcoming measures to further develop and utilize VR systems in the area of requirement identification will be created, and cultural discrepancies identified, including harmonies.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142437444","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A Decision Tree approach for an early evaluation of 3D models in Design for Additive Manufacturing 在增材制造设计中对三维模型进行早期评估的决策树方法
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.06.009
Michele Trovato , Paolo Cicconi
{"title":"A Decision Tree approach for an early evaluation of 3D models in Design for Additive Manufacturing","authors":"Michele Trovato ,&nbsp;Paolo Cicconi","doi":"10.1016/j.procir.2024.06.009","DOIUrl":"10.1016/j.procir.2024.06.009","url":null,"abstract":"<div><div>Metal Additive Manufacturing is an emergent production process that can realize geometries that are difficult to realize with traditional manufacturing techniques. The design rules and guidelines for Additive Manufacturing are different from the traditional approaches. One of the issues of Additive Manufacturing is the evaluation of the printability of the CAD model to be realized and the results in terms of residual stress and deformation. In the literature, there is a lack of tools and methods to rapidly evaluate the printability of the CAD models and predict the results in terms of residual stress and deformation. This paper proposes a Machine Learning-based method to confirm or not the printability of a 3D CAD model in the early design phase. This evaluation could reduce the errors during the printing phase. A Decision Tree classifier has been trained with virtual analysis. The dataset has been produced with CAD models, generated by a parametric approach, and numerical simulations used to evaluate the 3D printing output. A Knowledge-Based tool defines the list of parameters to be extracted from each CAD model. During the use of the proposed decision tool, the parameters are extracted from the CAD model and analyzed within the Decision Tree model.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142437677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Overview of methodologies for the lifecycle management of smart product-service systems 智能产品服务系统生命周期管理方法概述
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.03.007
Anton Mauersberger, Heiner Reinhardt, Mohaned Alaluss, Mahtab Mahdaviasl, Steffen Ihlenfeldt
{"title":"Overview of methodologies for the lifecycle management of smart product-service systems","authors":"Anton Mauersberger,&nbsp;Heiner Reinhardt,&nbsp;Mohaned Alaluss,&nbsp;Mahtab Mahdaviasl,&nbsp;Steffen Ihlenfeldt","doi":"10.1016/j.procir.2024.03.007","DOIUrl":"10.1016/j.procir.2024.03.007","url":null,"abstract":"<div><div>Nowadays, companies are operating in increasingly competitive and dynamic markets with rapidly changing customer demands. In order to meet these challenges, digitalization can be leveraged to achieve a transformation in product and service development. As a result, new concepts and methods are emerging, including smart product-service systems (smart PSSs). In combination with smart, connected products (SCPs), added value can be generated for several contracting parties. There are various methodologies available for the development and usage of smart services. However, these are insufficiently applied in practice. Here, an overview of methodologies supporting the various phases of the lifecycle of smart PSSs is presented. In doing so, a classification of these approaches is derived and discussed, while the need for further methodological research is outlined.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142437686","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Understanding the thermo-fluid-microstructural impact of beam shaping in Laser Powder Bed Fusion using high-fidelity multiphysics simulation 利用高保真多物理场仿真了解激光粉末床熔融中光束整形的热流体-微结构影响
Procedia CIRP Pub Date : 2024-01-01 DOI: 10.1016/j.procir.2024.08.133
Mohamad Bayat , Olga Zinovieva , Aleksandr Zinoviev , Richard Rothfelder , Karen Scharwzkopf , Michael Schmidt , Jesper H. Hattel
{"title":"Understanding the thermo-fluid-microstructural impact of beam shaping in Laser Powder Bed Fusion using high-fidelity multiphysics simulation","authors":"Mohamad Bayat ,&nbsp;Olga Zinovieva ,&nbsp;Aleksandr Zinoviev ,&nbsp;Richard Rothfelder ,&nbsp;Karen Scharwzkopf ,&nbsp;Michael Schmidt ,&nbsp;Jesper H. Hattel","doi":"10.1016/j.procir.2024.08.133","DOIUrl":"10.1016/j.procir.2024.08.133","url":null,"abstract":"<div><p>Beam shaping of lasers is a topic that has received relatively less attention in the context of metal additive manufacturing (MAM) processes. This technique allows for modulation or spatial alternation of the intensity profile of the laser. As the bulk of the work within MAM primarily revolves around Gaussian beam profiles, the precise impact and potential of other beam shapes is still an unanswered question. In this work a multiphysics numerical model of the laser powder bed fusion (LPBF) process of Ti6Al4V without powder is developed and the model can predict thermo-fluid-microstructural conditions. The model predictions are compared with experimental data from single-track specimens, and the comparison shows a very good agreement. It is shown that the ring spot beam profile (RSBP) results in substantially wider melt pools as compared to the ones forming using the Gaussian beam profile (GBP). The microstructural predictions show that for GBP the grains converge to the center line of the melt pool, while for ring beam profile (RBP), the grains tend to converge to a single point. Finally, the impact of different ring radii for RBP is studied and the results show that at larger ring radii, a noticeable bulge of liquid metal forms right beneath the laser beam.</p></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2212827124004876/pdf?md5=8677f60fd71a4d2c6c1327d9f4e25157&pid=1-s2.0-S2212827124004876-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142168814","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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