Noha M. Hassan, M. Antar, Natalie Saleem, Sara Aboukhelil, Lina Ghonim
{"title":"Effect of Synthesis Procedure on Particle Dispersion and Hardness of Al- Sic Functionally Graded Metal Matrix Composite","authors":"Noha M. Hassan, M. Antar, Natalie Saleem, Sara Aboukhelil, Lina Ghonim","doi":"10.1115/1.4052631","DOIUrl":"https://doi.org/10.1115/1.4052631","url":null,"abstract":"\u0000 Fabrication of Functionally Graded Metal Matrix Composites (FGMMC) especially with high ceramic reinforcement's volume fraction is highly challenging. Depending on the processing technique and process parameters various defects may arise. This research aims to find the best procedure to make FGMMCs with the highest quality and minimum cost. A new method is proposed that incorporates lost-foam and melt infiltration with semicentrifugal casting to produce FGMMC. Experiments were performed to in-situ fabricate 6061-Aluminum alloy reinforced with gradient distributed Silicon carbide particles (Al/SiC FGMMC). Effect of SiC %, Al pouring temperature and rotational speed on the fabricated specimens hardness and reinforcement gradient were investigated using design of experiments and regression analysis. Results reveal the optimum procedure and process settings based on desired properties/gradient required. Mathematical model formulated captures the effect of these process parameters on process cost, and cost of poor quality. Improper selection of those parameters may lead to extensive losses due cost of poor quality which is 12 times higher than the material cost. The proposed manufacturing process proved satisfactory in ensuring proper dispersion. A desirability function can by used to determine the process parameters and volume fraction that minimizes the defects and gives superior properties for a specific application.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44927486","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Utzeri, A. Bhagavatam, E. Mancini, G. Dinda, M. Sasso, G. Newaz
{"title":"Quasi-Static and Dynamic Behavior of Inconel 625 Obtained by Laser Metal Deposition: Experimental Characterization and Constitutive Modeling","authors":"M. Utzeri, A. Bhagavatam, E. Mancini, G. Dinda, M. Sasso, G. Newaz","doi":"10.1115/1.4051087","DOIUrl":"https://doi.org/10.1115/1.4051087","url":null,"abstract":"\u0000 Laser metal deposition (LMD) is an additive manufacturing process with an extreme potential in large-scale metal production. Among the printable metals, the Inconel 625 has found a wide variety of cutting-edge applications in the aerospace, defense, and space sectors. Thus, knowledge of mechanical properties under quasi-static and dynamic conditions is fundamental. In this work, the quasi-static and dynamic compression behavior of Inconel 625 obtained by LMD is presented. The curves of printed Inconel 625 showed a change in slope in the work hardening phase, which is due to the mechanics of the dislocation motion. Therefore, a modified two-stage (TS) Hollomon power-law is proposed to model this specific mechanical behavior, which identifies a threshold strain that delimit two different hardening behaviors. Furthermore, Johnson–Cook and Cowper–Symonds models were used to represent the effect of strain rate and temperature on the material properties. A variable strain rate sensitivity along the compression strain was found. Hence, double sensitivity terms were introduced into the TS Hollomon power-law, allowing to reproduce the dynamic behavior of Inconel 625.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":"12 1","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88670240","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Experimental and Molecular Dynamics Simulation-Based Investigations on Hydrogen Embrittlement Behavior of Chromium Electroplated 4340 Steel","authors":"Ozge Dogan, M. F. Kapci, V. Esat, B. Bal","doi":"10.1115/1.4051400","DOIUrl":"https://doi.org/10.1115/1.4051400","url":null,"abstract":"\u0000 In this study, chromium electroplating process, corresponding hydrogen embrittlement, and the effects of baking on hydrogen diffusion are investigated. Three types of materials in the form of Raw 4340 steel, Chromium electroplated 4340 steel, and Chromium electroplated and baked 4340 steel are used in order to shed light on the aforementioned processes. Mechanical and microstructural analyses are carried out to observe the effects of hydrogen diffusion. Mechanical analyses show that the tensile strength and hardness of the specimens deteriorate after the chrome-electroplating process due to the presence of atomic hydrogen. X-ray diffraction (XRD) analyses are carried out for material characterization. Microstructural analyses reveal that hydrogen enters into the material with chromium electroplating process, and baking after chromium electroplating process is an effective way to prevent hydrogen embrittlement. Additionally, the effects of hydrogen on the tensile response of α-Fe-based microstructure with a similar chemical composition of alloying elements are simulated through molecular dynamics (MD) method.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":"52 1","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88518523","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Modeling the Creep of Nickel","authors":"R. Sandström, Jing Zhang","doi":"10.1115/1.4051421","DOIUrl":"https://doi.org/10.1115/1.4051421","url":null,"abstract":"\u0000 Many metals and alloys have a stress exponent for the creep rate that is considerably higher than the value of three that is typically predicted by creep recovery models. One example is pure Ni. Creep data from Norman and Duran that are analyzed in the paper give a stress exponent of about seven in the temperature range 0.3–0.55 of the melting point. It has recently been shown that the high creep exponent of Al and Cu in the power-law breakdown regime can be explained by the presence of strain-induced vacancies. By applying a creep recovery model that does not involve adjustable parameters, it is shown that strain-induced vacancies can also explain the high-stress exponent of pure nickel.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":"2 1","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75542105","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jean-Franco̧is Croteau, Guillaume Robin, E. Cantergiani, S. Atieh, N. Jacques, G. Mazars, M. Martiny
{"title":"Characterization of the Formability of High-Purity Polycrystalline Niobium Sheets for SRF Applications","authors":"Jean-Franco̧is Croteau, Guillaume Robin, E. Cantergiani, S. Atieh, N. Jacques, G. Mazars, M. Martiny","doi":"10.1115/1.4052557","DOIUrl":"https://doi.org/10.1115/1.4052557","url":null,"abstract":"\u0000 The forming limit diagram of high-purity niobium sheets used for the manufacturing of superconducting radiofrequency (SRF) cavities is presented. The Marciniak (in-plane) test was used with niobium blanks with a thickness of 1 mm and blank carriers of annealed oxygen-free electronic copper. A high formability was measured, with an approximate true major strain at necking for plane-strain of 0.441. The high formability of high-purity niobium is likely caused by its high strain rate sensitivity of 0.112. Plastic strain anisotropies (r-values) of 1.66, 1.00, and 2.30 were measured in the 0°, 45°, and 90° directions. However, stress–strain curves at a nominal strain rate of ~10−3 s−1 showed similar mechanical properties in the three directions. Theoretical calculations of the forming limit curves (FLCs) were conducted using an analytical two-zone model. The obtained results indicate that the anisotropy and strain rate sensitivity of niobium affect its formability. The model was used to investigate the influence of strain rate on strains at necking. The obtained results suggest that the use of high-speed sheet forming should further increase the formability of niobium.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-09-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41485710","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"An Internal State Variable Elastoviscoplasticity-Damage Model for Irradiated Metals","authors":"Heechen Cho, H. Zbib, M. Horstemeyer","doi":"10.1115/1.4052238","DOIUrl":"https://doi.org/10.1115/1.4052238","url":null,"abstract":"","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":"16 1","pages":"1-44"},"PeriodicalIF":1.2,"publicationDate":"2021-08-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77848381","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Material Mechanics & Hussein Zbib: A Tribute to His Memory","authors":"E. Aifantis","doi":"10.1115/1.4052169","DOIUrl":"https://doi.org/10.1115/1.4052169","url":null,"abstract":"\u0000 A number of new trends in material mechanics and engineering science can be traced back to the PhD work of Hussein Zbib at Michigan Technological University. In particular, the topics of shear bands and plastic instabilities found a new basis and direction, prompting distinguished researchers – of the caliber of Coleman, Batra, Fleck and Hutchinson, Estrin and Kubin, Muhlhaus and Vardoulakis, Tomita and de Borst, Zaiser and Hahner (to mention a few that he interacted with as a graduate student), as well as of Belytschko, Steinmann, Voyiadjis, Polizzotto, and more recently of K. Aifantis/J. Willis and M. Gurtin/L. Anand – to turn their attention to gradient plasticity and make their own monumental contributions in this field. This article first provides a brief account of the initial attempts, I had the joy to share with him, on gradient mechanics theory and its implications to the problems of strain localization and size effects. It then continues with a brief exposition of topics that his “scientific family” has taken up in parallel with him or later on. Finally, it concludes with a sketch of ideas I discussed with him during his post-doctoral period at Michigan Tech (MTU) and his tenure period as a faculty member and Chairman at Washington State (WSU) which, unfortunately, he did not have the time to elaborate upon.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-08-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46570745","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Anderson, Vignesh Vivekanandan, Peng Lin, K. Starkey, Yash Pachaury, A. El-Azab
{"title":"Situating the Vector Density Approach Among Contemporary Continuum Theories of Dislocation Dynamics","authors":"J. Anderson, Vignesh Vivekanandan, Peng Lin, K. Starkey, Yash Pachaury, A. El-Azab","doi":"10.1115/1.4052066","DOIUrl":"https://doi.org/10.1115/1.4052066","url":null,"abstract":"\u0000 For the past century, dislocations have been understood to be the carriers of plastic deformation in crystalline solids. However, their collective behavior is still poorly understood. Progress in understanding the collective behavior of dislocations has primarily come in one of two modes: the simulation of systems of interacting discrete dislocations and the treatment of density measures of varying complexity that are considered as continuum fields. A summary of contemporary models of continuum dislocation dynamics is presented. These include, in order of complexity, the two-dimensional statistical theory of dislocations, the field dislocation mechanics treating the total Kröner–Nye tensor, vector density approaches that treat geometrically necessary dislocations on each slip system of a crystal, and high-order theories that examine the effect of dislocation curvature and distribution over orientation. Each of theories contain common themes, including statistical closure of the kinetic dislocation transport equations and treatment of dislocation reactions such as junction formation. An emphasis is placed on how these common themes rely on closure relations obtained by analysis of discrete dislocation dynamics experiments. The outlook of these various continuum theories of dislocation motion is then discussed.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46543873","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Modeling of Reversed Austenite Formation and Its Effect on Performance of Stainless Steel Components","authors":"Sadie Louise Green, Hemantha Kumar Yeddu","doi":"10.1115/1.4050134","DOIUrl":"https://doi.org/10.1115/1.4050134","url":null,"abstract":"The kinetics of reversed austenite formation in 301 stainless steel and its effect on the deformation of an automobile front bumper beam are studied by using modelling approaches at different length scales. The diffusion-controlled reversed austenite formation is studied by using the JMAK model, based on the experimental data. The model can be used to predict the volume fraction of reversed austenite in a temperature range of 650 – 750 ◦C. A 3D elastoplastic phase-field model is used to study the diffusionless shear-type reversed austenite formation in 301 steel at 760 ◦C. The phase-field simulations show that reversion initiates at martensite lath boundaries and proceeds inwards of laths due to the high driving force at such high temperature. The effect of reversed austenite (RA) and martensite on the deformation of a bumper beam subjected to front and side impacts is studied by using finite element (FE) analysis. The FE simulations show that the presence of reversed austenite and martensite increased the critical speed at which the beam yielded and ∗Corresponding Author. E-mail: hemanth.yeddu@ncl.ac.uk Accepted for publication in Journal of Engineering Materials and Technology on 2 February 2021. doi: https://doi.org/10.1115/1.4050134 failed. RA fraction also affects the performance of the bumper beam.","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":"13 1","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89822814","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Introduction to Plastics Engineering","authors":"H. Tippur","doi":"10.1016/c2014-0-03688-x","DOIUrl":"https://doi.org/10.1016/c2014-0-03688-x","url":null,"abstract":"","PeriodicalId":15700,"journal":{"name":"Journal of Engineering Materials and Technology-transactions of The Asme","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2021-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41868480","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}