Qingchuan Zou , Xin Yu , Meng Li , Xizhong An , Yuming Zhou , Chao Zhang
{"title":"Improving Cu-network structure of W@20Cu composites by ultrasonic-assisted particles rearrangement","authors":"Qingchuan Zou , Xin Yu , Meng Li , Xizhong An , Yuming Zhou , Chao Zhang","doi":"10.1016/j.ijrmhm.2025.107101","DOIUrl":"10.1016/j.ijrmhm.2025.107101","url":null,"abstract":"<div><div>This work reports a simple method to improve the connectivity of Cu-network structure in W@20Cu composites with Cu-coated W powders. W@20Cu composites, featuring an interpenetrating W and Cu network structure, were sintered via an ultrasonic-assisted reorganization process of W@20Cu microcapsules. The rearrangement process of ultrasonic vibration in these microcapsules was investigated through numerical simulation. As-sintered W@20Cu composites after ultrasonic-assisted filling of W@20Cu microcapsules exhibit uniform microstructure with a Cu enrichment ratio 54.5 % lower and hardness uniformity 45 % better than the counterparts without ultrasonic vibration, as well as the high tensile strength of 316 MPa and the compressive strength of 448 MPa. This processing strategy can realize precise control of Cu-network structure without increasing the process complexity, providing useful experiences and references for fabricating high-performance W<img>Cu composites.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"129 ","pages":"Article 107101"},"PeriodicalIF":4.2,"publicationDate":"2025-02-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143508982","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jiacheng Li , Qiaoyun Shen , Zhenhua Hao , Rulong Ma , Pei Wang , Yongchun Shu , Jilin He
{"title":"Investigation on microstructures of typical particles in plasma spheroidized WC-Co powder","authors":"Jiacheng Li , Qiaoyun Shen , Zhenhua Hao , Rulong Ma , Pei Wang , Yongchun Shu , Jilin He","doi":"10.1016/j.ijrmhm.2025.107110","DOIUrl":"10.1016/j.ijrmhm.2025.107110","url":null,"abstract":"<div><div>Spheroidized WC-Co powder has more complex morphologies than other spherical powders. To investigate this phenomenon, this study divides spheroidized WC-Co powder into five categories based on the morphologies of WC grains and whether the WC grains were completely melted in plasma torch and discusses in detail their surface morphologies and formation mechanisms. It is found that the growth mechanisms of the typical particle A during spheroidization are dissolution-precipitation and aggregation and growth mechanisms. Furthermore, typical particle B has high spherical shapes, and its increased free carbon content suppresses the anisotropic growth of WC grains, leading to a transformation of the WC grains from needle-like to fine grains. Finally, typical particle C has coalescence of WC grains, and the free carbon may accumulate on the surface of black particle to form a shell, which can cause blurred SEM images.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"129 ","pages":"Article 107110"},"PeriodicalIF":4.2,"publicationDate":"2025-02-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143487791","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Lena Maria Dorner , Raquel De Oro Calderon , Wolf-Dieter Schubert , Ralph Useldinger
{"title":"Hardmetals with Ru-containing multi-element binders: Composition, constitution and phase formation","authors":"Lena Maria Dorner , Raquel De Oro Calderon , Wolf-Dieter Schubert , Ralph Useldinger","doi":"10.1016/j.ijrmhm.2025.107102","DOIUrl":"10.1016/j.ijrmhm.2025.107102","url":null,"abstract":"<div><div>In spite of the rather high cost of Ru, CoRu binders are commonly used by the industry for the production of cemented carbides with performance demands at high temperatures. In a recent study it was shown that the solubility of W in Co-binders is considerably increased by the addition of Ru (both at low and at high carbon contents), which can significantly affect aspects such as grain growth inhibition, hardness, corrosion resistance and high temperature strength. The present work has extended the study to further binder chemistries: Co, Ni, CoNi and CoNiCr, which have been evaluated both with and without Ru additions. The results indicate that Ru additions increase the solubility of elements like W and Cr for all binder chemistries, both at low and at high carbon contents. The solubility of W is the lowest in the Cr-containing systems (CoNiCr and CoNiCrRu), however, due to the presence of Cr, the total amount of elements in solution is the highest from all binders. The results clearly demonstrate that the WC growth behaviour is significantly affected by the chemistry of the binder system, i.e. the chemical environment of the growing WC grains, which is strongly linked with the chemical activity of carbon in the system.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"129 ","pages":"Article 107102"},"PeriodicalIF":4.2,"publicationDate":"2025-02-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143463760","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jie Mao , Zichun Wu , Nan Ye , Xiaoqiang Wen , Fan Zhang , Wentan Zhu , Ziyi Gong , Jiancheng Tang
{"title":"Compressive performance and defects healing behavior of pure tungsten fabricated by LPBF coupled with subsequent hot isostatic pressing","authors":"Jie Mao , Zichun Wu , Nan Ye , Xiaoqiang Wen , Fan Zhang , Wentan Zhu , Ziyi Gong , Jiancheng Tang","doi":"10.1016/j.ijrmhm.2025.107100","DOIUrl":"10.1016/j.ijrmhm.2025.107100","url":null,"abstract":"<div><div>Additively manufactured pure tungsten parts are prone to defects such as gas pores, lack of fusions, and cracks, which significantly confines its wider application. Here, the hot isostatic pressing (HIP) treatment was employed to improve the microdefects using high temperature and high pressure conditions. The microstructure evolution and compressive performance were systematically investigated. The results revealed that the HIP treatment contributed to filling the gas pores and lack of fusions, and healing the crack to discontinuous chain-like pores. The grain size ascended with the more concentrated distribution at both views, and the texture orientation evolved towards the 〈101〉 and 〈111〉, accompanied by the weaker 〈001〉. In addition, the LAGBs penetrated the HGABs storing the strain energy required for crack propagation. The compressive performance of additively manufactured pure tungsten was significantly enhanced, with the compressive strength increasing from 944 MPa to 1263 MPa (about 33.8 %) and the compressive strain rising from 11.0 % to 16.0 % (around 45.4 %). These results aid in offering another way to understand the micro defects and heal them of pure tungsten or other refractory metals.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"129 ","pages":"Article 107100"},"PeriodicalIF":4.2,"publicationDate":"2025-02-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143453590","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yuwei Ye , Baoshan Zhu , Luoyang Zheng , Zhihui Zhou , Yan Xue , Hao Chen , Zhuopeng Tan , Shufang Zhang
{"title":"Microstructure, mechanical, electrochemical and tribological performances of WC-based cemented carbides with different NbC amounts","authors":"Yuwei Ye , Baoshan Zhu , Luoyang Zheng , Zhihui Zhou , Yan Xue , Hao Chen , Zhuopeng Tan , Shufang Zhang","doi":"10.1016/j.ijrmhm.2025.107099","DOIUrl":"10.1016/j.ijrmhm.2025.107099","url":null,"abstract":"<div><div>WC-based cemented carbides with different NbC amounts (0, 1, 2, 3, 4, and 5 wt%) were prepared by the liquid phase sintering method. When the NbC amount was low, it was uniformly distributed in the cemented carbide and reduced the grain size of WC grains. With the increase of NbC amount, the inhibitory effect of WC grain was weakened, and the (Nb, W)C solid solution was gradually formed. The hardness and impedance modulus (|Z|<sub>0.01Hz</sub>) of the cemented carbide increased to 1546 ± 7 kg/mm<sup>2</sup> and 2200 ± 31 Ω cm<sup>2</sup> at 2 wt% NbC. In addition, for additions of 2 wt% NbC, the corrosion current density (i<sub>corr</sub>) was 4.849 ± 0.5 × 10<sup>−6</sup> A/cm<sup>2</sup>, the coefficient of friction (COF), 0.287 ± 0.004 and the lowest wear rate of 0.85 ± 0.03 × 10<sup>−5</sup> mm<sup>3</sup>/(N⋅m) was observed. Therefore, the WC-based cemented carbides with 2 wt% NbC additive had the best comprehensive properties.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"129 ","pages":"Article 107099"},"PeriodicalIF":4.2,"publicationDate":"2025-02-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143463761","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Spark plasma sintering influence on microstructure and mechanical properties of Ti:Ta/carbonitride ceramic matrix composites","authors":"José Manuel Córdoba Gallego","doi":"10.1016/j.ijrmhm.2025.107094","DOIUrl":"10.1016/j.ijrmhm.2025.107094","url":null,"abstract":"<div><div>A mechanically induced self-sustaining reaction was carried out to synthesize a Ti<sub>0.9</sub>Ta<sub>0.1</sub>C<sub>0.5</sub>N<sub>0.5</sub>/Co powdered cermets, and then they were sintered by spark plasma sintering. Microstructural parameters effects studied by image analysis, and chemical composition (studied by Rietveld analysis) on the microhardness, hardening rate, fracture toughness, transverse rupture strength, and Young's modulus were related to the sintering conditions. The optimization of the sintering conditions (1150 °C, 30 MPa, and 8 min' dwell time) drove to a homogeneous microstructure and outstanding mechanical properties. Also, the tantalum was suggested to influence the interfacial energies of the system, yielding a stronger hard phase skeleton.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"128 ","pages":"Article 107094"},"PeriodicalIF":4.2,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420937","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Song Huang , Huachen Liu , Liangcai Du , Lichao Gong , Yunqi Xie , Qianqian Kong , Zhenhua Yao
{"title":"Effects of different post-processing temperatures on the microstructure and mechanical properties of TiC-Ni cermets fabricated by selective laser melting","authors":"Song Huang , Huachen Liu , Liangcai Du , Lichao Gong , Yunqi Xie , Qianqian Kong , Zhenhua Yao","doi":"10.1016/j.ijrmhm.2025.107097","DOIUrl":"10.1016/j.ijrmhm.2025.107097","url":null,"abstract":"<div><div>Selective laser melting (SLM) combined with post-processing is a common method for fabricating complex-shaped cermets components. This study utilized SLM-fabricated samples and employed vacuum sintering as a post-processing technique to investigate the effects of different post-processing temperatures (1350 °C, 1375 °C, 1400 °C, 1425 °C, 1450 °C) on the microstructure and mechanical properties of TiC-35 wt% Ni cermets. The results showed that using SLM printing parameters of 240 W laser power and 300 mm/s scanning speed produced well-formed samples. As the sintering temperature increased, the sintering mechanism gradually transitioned from solid-phase sintering to liquid-phase sintering. Relative density, hardness, bending strength, and fracture toughness showed a trend of first increasing and then decreasing. At 1400 °C, peak values were achieved: 97.7 % relative density, 82.7 HRA hardness, 901.8 MPa bending strength, and 8.72 MPa·m<sup>1</sup>/<sup>2</sup> fracture toughness. Beyond this temperature, excessive grain growth and an increase in the brittle Ni<sub>3</sub>Ti phase led to a decline in mechanical properties. Vacuum sintering could be a promising post-processing technique for eliminating SLM-related defects and enhancing mechanical properties.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"128 ","pages":"Article 107097"},"PeriodicalIF":4.2,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420934","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Tongwei Zhang , Longwu Liu , Xue Jiang , Ying Liu , Yong Han
{"title":"Effect of heat treatment on microstructure and mechanical properties of tungsten heavy alloy with a non-equiatomic Ni5.5Fe2.5CoCr high-entropy binder","authors":"Tongwei Zhang , Longwu Liu , Xue Jiang , Ying Liu , Yong Han","doi":"10.1016/j.ijrmhm.2025.107096","DOIUrl":"10.1016/j.ijrmhm.2025.107096","url":null,"abstract":"<div><div>Tungsten heavy alloys (WHAs) hold extensive and promising application prospects in the defense industry as well as the aerospace filed because of their high melting point, high strength, and low thermal expansion coefficient. However, the grain size of WHAs prepared by conventional liquid phase sintering is coarse, which limits the further improvement of their mechanical properties. Designing high-entropy alloys (HEAs) as the binder phase provides a novel way to inhibit tungsten grain coarsening and improve the properties of WHAs due to the hysteresis diffusion effect of HEAs. In our previous research, a fine-grain and ultrahigh-strength WHA with non-equiatomic Ni<sub>5.5</sub>Fe<sub>2.5</sub>CoCr HEA as the binder phase was designed and successfully fabricated through the spark plasma sintering (SPS)method. In this study, vacuum heat treatment was adopted to further enhance the strength - toughness matching performance of the material. A systematic investigation was carried out on the impacts of the heat treatment process on the microstructure and mechanical properties of the 90W-Ni<sub>5.5</sub>Fe<sub>2.5</sub>CoCr alloy. The results show that the single - heat - treatment process exerts little influence on the microstructure and properties of 90 W-Ni<sub>5.5</sub>Fe<sub>2.5</sub>CoCr alloy. In contrast, the two - step heat - treatment process can remarkably optimize the distribution of the precipitated phases within the alloy. This optimization effectively enhances the plasticity of the alloy. Specifically, the fracture elongation can be increased from approximately 10 % to around 16 %. Moreover, it has been discovered that dislocations are predominantly distributed at the interface between the binder phase and the W phase. This distribution pattern is conducive to promoting the plastic - deformation capacity of the alloy.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"128 ","pages":"Article 107096"},"PeriodicalIF":4.2,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420936","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zhi Zhao, Xuan Yao, Chao Hou, Tielong Han, Erqi Yang, Xiaotong Zheng, Xinyu Li, Xiaoyan Song
{"title":"Photochemical fabrication of metallic composites: Synergize metal growth with interfacial bonding by polymers","authors":"Zhi Zhao, Xuan Yao, Chao Hou, Tielong Han, Erqi Yang, Xiaotong Zheng, Xinyu Li, Xiaoyan Song","doi":"10.1016/j.ijrmhm.2025.107095","DOIUrl":"10.1016/j.ijrmhm.2025.107095","url":null,"abstract":"<div><div>Conventional fabrication methods for W<img>Cu composites possess several limitations on the ultimate densification and comprehensive performance of products. Here we propose an innovative protocol to prepare W<img>Cu via photochemical reactions at ambient conditions. Specifically engineered polymeric reagent guided the continuous growth of Cu within W matrix and enhanced the affinity among W/Cu phases, whose combination led to well densified W<img>Cu composite. Our strategy completely avoided thermally induced grain growth and flipped the immiscible nature of W/Cu interfaces. It was even possible to simultaneously fabricate and shape products using patterned light field. This strategy provides new insight on fabricating metallic composites.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"128 ","pages":"Article 107095"},"PeriodicalIF":4.2,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Low-activation joining methods for cWC and RSBs on steel for nuclear applications","authors":"S. Srinivasan, J. Gillham, J. Marshall","doi":"10.1016/j.ijrmhm.2025.107093","DOIUrl":"10.1016/j.ijrmhm.2025.107093","url":null,"abstract":"<div><div>Cemented tungsten carbides (cWCs) and reactive sintered borides (RSB) are novel radiation-dense materials that are recent candidates as reactor shielding for compact spherical tokamaks (cST). This work investigates the use of pressure-less sinter-fusing methods for joining dissimilar materials for use in activating environments. Pressure-less sinter-fusing shows promise as a relatively non-invasive joining method for dissimilar materials, and it can be performed in an inert atmosphere or under vacuum. Sinter-fusing as a method for joining low-activation cWC and RSB materials to mild steels was investigated using various braze alloy mixtures as a paste and metal foils. A selection of low-activation braze alloys was investigated to join cWC and RSB to steel using sinter-fusing at 1300 °C in Ar for 2 h. Low-activating braze alloys were based on Cu and Fe as the major components with additions including Cr, Zr, Ti, C, B and Si as minor components. SEM-EDX was used to assess the quality of bonding and diffusion of the braze compounds post-sintering. The Vickers hardness mechanical test was carried out for the base materials and the joint interface, and the fracture toughness values were calculated from the hardness data. Results show that both brazing paste and foils have achieved well joints with no cracks and pores, but Cu foil-based joints shown superior to that of brazing paste concerning their mechanical properties.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"129 ","pages":"Article 107093"},"PeriodicalIF":4.2,"publicationDate":"2025-02-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143453589","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}