{"title":"Investigation on the lean-combustion characteristics of non-uniform orifice pre-chamber spark plug in low engine speed working conditions compared with high energy spark ignition","authors":"Yuanzhi Tang, Diming Lou, Liang Fang, Xijiang Wu, Zhiyu Wang, Yunhua Zhang","doi":"10.1177/14680874241261104","DOIUrl":"https://doi.org/10.1177/14680874241261104","url":null,"abstract":"For a long time, pre-chamber jet ignition has been an effective method to achieve stable lean-combustion of the engine. However, due to the lack of an additional fuel injector, the passive pre-chamber easily leads to unstable combustion and even misfires during the engine’s low-speed working conditions. This study used simulation and optical single-cylinder engine visualization experiments to investigate the ignition and combustion performance of the pre-chamber spark plug (PCSP) ignition system and different orientations of the scavenging jet nozzle in the cylinder. The results indicate that the PCSP at low speed (1200 r/min) can improve the lean-combustion load performance by up to 6.7% compared with traditional high-energy spark ignition but cannot significantly improve the lean combustion limit and stability. In addition, under each λ condition, the scavenging jet nozzle face toward one of the intake valves (IV2) is most advantageous. The effect of lean combustion on reducing NO began to manifest after λ > 1.3 and achieved the best at 1.6. This kind of jet ignition pre-chamber provides a more stable ignition solution than high-energy spark ignition for low speed and medium/low load aspects.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"48 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141930272","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Research of coordinated deformation characteristics for diesel engine main bearing based on bearing clearance margin","authors":"Xin Zhao, Jianhua Shi, Ligang Wu, Fukang Ma, Zhandong Zhang, Bin Sheng","doi":"10.1177/14680874241267075","DOIUrl":"https://doi.org/10.1177/14680874241267075","url":null,"abstract":"A method for characterizing coordinated deformation of diesel engine main bearing is proposed to address the problem that traditional evaluation indexes are difficult to accurately characterize the coordinated deformations of the main bearing shell and the crankshaft. The margin between the main bearing clearance and the assembly clearance is employed to judge whether motion interference occurs between the main bearing shell and the crankshaft journal after deformation. The numerical calculation method for the main bearing clearance is proposed. Experiments are designed and conducted to verify the feasibility and accuracy of the evaluation index. The influencing mechanisms of sensitive parameters on the coordinated deformation characteristics of the main bearing are explored based on the orthogonal test. The results show that it is feasible to take the main bearing clearance as the evaluation index of the coordinated deformation. The relative errors between the calculation results and the measurement data of the centripetal radial deformation of the main bearing shell in the preload condition and the main bearing loading condition are less than 7% and 9.7%, respectively, indicating the accuracy of the computational method. The main bearing clearances tend to decrease with the increase of horizontal and vertical bolt loads until they remain basically constant. The main bearing clearance decreases with the increase of the interference followed by a slight increase, while it is positively correlated with the side clearance. This study provides theoretical basis for main bearing stiffness reliable design of HPD diesel engine.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"7 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141930283","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Rahul Motwani, John Gandolfo, Brian Gainey, Zoran Filipi, Benjamin Lawler
{"title":"A 3D CFD-FEA co-simulation study of low thermal effusivity TBCs applied to the piston and valves of an SI engine","authors":"Rahul Motwani, John Gandolfo, Brian Gainey, Zoran Filipi, Benjamin Lawler","doi":"10.1177/14680874241265759","DOIUrl":"https://doi.org/10.1177/14680874241265759","url":null,"abstract":"When applied on combustion chamber walls, thermal barrier coatings (TBCs) with low thermal effusivity provide a pathway for reducing heat transfer and improving SI engine efficiency. A 3D CFD-1D FEA co-simulation routine was employed to study the effects of a proprietary TBC on SI engine performance under different permutations of coating the piston, exhaust valves, and intake valves. Marginal reductions (<0.1% points) in total heat transfer and improvements to efficiency were observed when all the three components were coated with the proprietary TBC. Two hypothetical TBC materials with ideally low thermal effusivities were formed by modifying the current material properties and their effect on engine performance was similarly studied at three engine loads at the same engine speed. It was found that coating all the three components with the lowest thermal effusivity TBC offers the largest improvements (∼0.5% points) in net fuel conversion efficiency accompanied by largest reduction (∼1.1% points) in total heat transfer, thus establishing expectations from future TBC materials.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"20 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141930285","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"An experimental study on fuel reforming waste heat recovery engine system fueled with methane","authors":"Kazuteru Toshinaga, Naoto Izumi, Toshio Shudo","doi":"10.1177/14680874241267125","DOIUrl":"https://doi.org/10.1177/14680874241267125","url":null,"abstract":"The effects of various operating parameters on a fuel reforming waste heat recovery engine system fueled with methane were experimentally investigated. Steam methane reforming was employed in the system because it is endothermic. Experiments were conducted on the parameters of methane flow rate to reformer and steam-to-carbon ratio to study their effects on the conversion of methane and resulting the overall thermal efficiency of the system. The components of the reformed gas were analyzed, and their effects on the combustion characteristics and thermal efficiency factors of a spark-ignition gas engine were discussed. The effects of engine operating parameters such as spark timing and excess air ratio on the exhaust gas heat recovery effect by fuel reforming and the improvement of system thermal efficiency were also investigated through experiments.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"19 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141930267","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Huabing Lu, Youhong Xiao, Zhigang Liu, Ye Yuan, Peilin Zhou
{"title":"Interactions of row blades of a marine compressor based on POD analysis","authors":"Huabing Lu, Youhong Xiao, Zhigang Liu, Ye Yuan, Peilin Zhou","doi":"10.1177/14680874241260762","DOIUrl":"https://doi.org/10.1177/14680874241260762","url":null,"abstract":"The complex internal flow of the marine low-pressure compressor (LPC) is characterized by a series of unsteady flow structures, presenting extensive temporal and spatial features that pose challenges to direct data analysis. This paper employs the Unsteady Reynolds-averaged Navier Stokes (URANS) method to simulate a marine 1.5-stage LPC with full-channel configuration. Validation of the compressor’s overall characteristics and the unsteady pressure is achieved through comparison with experimental data. Additionally, the Proper Orthogonal Decomposition (POD) method is applied to decompose the velocity and pressure fields in various computational regions. The results demonstrate that the combined use of URANS and POD facilitates detailed insights into blade interactions. The consistency between time-averaged variables and POD modes underscores the practical physical significance of the POD modes. Furthermore, the study reveals that the Rotor-Stator interaction significantly outweighs the Inlet Guide Vane (IGV)-Rotor interaction. The coherent modal pairs generated by different interferences exhibit diverse characteristics within the computational domain, with distinct frequencies observed for the same interference reaction in the upstream and downstream regions. Notably, the POD modes of the rotor pressure field unveil a separation bubble structure.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"45 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780698","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Enrica Malfi, Stefania Esposito, Massimiliano De Felice, Heinz Pitsch, Stefan Pischinger, Vincenzo De Bellis
{"title":"Phenomenological model for unburned hydrocarbon emissions from spark-ignition, pre-chamber, and dual-fuel internal combustion engines","authors":"Enrica Malfi, Stefania Esposito, Massimiliano De Felice, Heinz Pitsch, Stefan Pischinger, Vincenzo De Bellis","doi":"10.1177/14680874241255157","DOIUrl":"https://doi.org/10.1177/14680874241255157","url":null,"abstract":"Considering the strict regulations on the transport sector emissions, predictive models for engine emissions are essential tools to optimize high-efficient low-emission internal combustion engines (ICE) for vehicles. This aspect is of major importance, especially for developing new combustion concepts (e.g. lean, pre-chamber) or using alternative fuels. Among the gaseous emissions from spark-ignition (SI) engines, unburned hydrocarbons (uHC) are the most challenging species to model due to the complexity of the formation mechanisms. Phenomenological models are successfully used in these cases to predict emissions with a reduced computational effort. In this work, uHC phenomenological model approaches by the authors are further developed to improve the model predictivity for multiple variations including engine design, engine operating parameters, as well as different fuels and ignition methods. The model accounts for uHC contributions from piston top-land crevice, wall flame quenching, oil film fuel adsorption/desorption and features a tabulated-chemistry approach to describe uHC post-oxidation. With the support of 3D-CFD simulations, multiple novel modelling assumptions are developed and verified. The model is validated against an extensive measurement database obtained with two small-bore single-cylinder engines (SCE) fuelled with gasoline-like fuel, one with SI and one with pre-chamber, as well as against data from two different ultra-lean large-bore engines fuelled with natural gas (one equipped with a pre-chamber and one dual-fuel with a diesel pilot). The model correctly predicts the trends and absolute values of uHC emissions for all the operating conditions and the engines with an accuracy on average of 11.4%. The results demonstrate the general applicability of the model to different engine designs, the correct description of the main mechanisms contributing to fuel partial oxidation, and the potential to be extended to predict unburned fuel emissions with other fuels.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"41 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780699","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Antonio García, José V Pastor, Javier Monsalve-Serrano, Álvaro Fogué-Robles
{"title":"Engine-out hydrocarbon speciation and DOC reaction modeling for dual-fuel combustion concept","authors":"Antonio García, José V Pastor, Javier Monsalve-Serrano, Álvaro Fogué-Robles","doi":"10.1177/14680874241262048","DOIUrl":"https://doi.org/10.1177/14680874241262048","url":null,"abstract":"The concerns for global warming have pushed very harsh regulations on conventional propulsion systems based on the use of fossil fuels. New technologies are being promoted, but their current technological status needs further research and development to become a competitive substitute for the ever-present internal combustion engine. Transition technologies like hybrid-electric platforms are the preferred solution, but their dependence on the internal combustion engine demands continued developing and improving this technology. Advanced combustion modes like dual-mode dual-fuel combustion are attractive solutions with room for improvement. This work evaluates the specifics of the hydrocarbon composition emitted during the operation of a medium-duty dual-mode dual-fuel engine, analyzing the specific requirements of a diesel oxidation catalyst for this application. Also, the modeling approach of this after-treatment component is revised for this type of application, proposing a new approach and evaluating numerically the performance of a conventional diesel oxidation catalyst. The results show that the new modeling approach brings better accuracy when modeling the transient operation of the engine.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"7 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780702","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Thermal analysis by numerical simulations of a multilayered coating applied on a heavy-duty diesel engine piston","authors":"Paul-Georgian Luca, Adèle Poubeau","doi":"10.1177/14680874241261132","DOIUrl":"https://doi.org/10.1177/14680874241261132","url":null,"abstract":"A methodology to numerically study the impact of a thin, multi-layer coating applied on the piston crown surface of an internal combustion engine is proposed. It relies on a loose thermal coupling between 3D-RANS simulations of the combustion chamber and 3D conduction simulations of the piston. The approach allows to characterize the transient thermal behavior of the piston, which is crucial to capture the thermal swing effect of the coating, as well as its potential impact on the combustion, heat transfer and engine efficiency. This methodology is used to simulate the impact of a 200-µm, 3-layer coating, applied on the piston crown surface of a single-cylinder, heavy-duty Diesel engine, for one operating point. No gain in terms of efficiency is observed with the coated piston (the decrease in heat losses through the piston surface due to the coating is counter-balanced by an increase in heat losses through the non-coated cylinder head). However, the methodology proves capable of predicting a coherent thermal behavior of the coated piston (decrease in piston body temperature of 5 K, average bowl surface temperature swing amplitude of 60 K, <5 K temperature swing at the interface between the metallic substrate and the coating) and is able to provide insightful information regarding the impact of coating on volumetric efficiency, heat losses, combustion but also on the coating reliability itself, for a reduced computational cost compared to a fully coupled approach. It can then be employed to evaluate the effect of a coating applied not only on the piston but also on the cylinder head, which would certainly have a more significant impact on the engine efficiency.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"7 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780779","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ali Sabahi, Hamidreza Tabatabaei, Yaser Mollayi Barzi
{"title":"Improving the performance of the turbocharger turbine by changing its blade inlet angle experimentally and numerically","authors":"Ali Sabahi, Hamidreza Tabatabaei, Yaser Mollayi Barzi","doi":"10.1177/14680874241265978","DOIUrl":"https://doi.org/10.1177/14680874241265978","url":null,"abstract":"Due to the variety of engines in volume, number of cylinders and power, turbochargers on the market are often generally made for a specific range of engine power. This research shows one of the ways to improve the performance of a turbocharger with a wide range of performance in a specific engine. In this article, by changing the inlet angle of the turbocharger turbine blade compared to the turbine blade inlet angle of a selected turbocharger and three-dimensional flow simulation inside it, the goal is to improve turbine performance. A real model of a turbocharger turbine, including a volute and blades, has been photographed by precise devices and an image has been prepared in the form of a cloud of points. This image is modified by the software and a three-dimensional model is prepared from it and edited in different software environments, and finally the three-dimensional flow inside the turbine is simulated. For validation, the engine and turbocharger assembly placed on the test bench and the performance parameters of the turbocharger turbine has been measured at different engine speeds and compared with the simulation results. The results showed that changing the inlet blade angle of the turbine to the value of 4.7° compared to the initial entry angle of the blade in all engine speeds leads to the optimization of the values of the performance parameters of the turbine. This angle change, improves the pressure ratio of the turbine by about 11% and the efficiency and power by about 18%. At high speeds, due to the surge phenomenon in compressor, this pressure ratio may not be practical, but at low speeds, when the energy of exhaust gases from the engine is not enough for good turbine operation, this increase in power can be very beneficial.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"7 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780773","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Optimization of NOX emissions of a CRDI DIESEL engine using CMA-ES method","authors":"Seyfullah Berk, Ertan Alptekin","doi":"10.1177/14680874241264758","DOIUrl":"https://doi.org/10.1177/14680874241264758","url":null,"abstract":"Engine calibration is the tuning of embedded parameters in the engine control unit (ECU) software to improve vehicle characteristics and meet legal requirements. Due to the stricter emission limits and rising customer expectations, current ECU software may include variables up to 30,000, which require very much time for engine calibration development. For this reason, automotive manufacturers continuously develop mathematical-based optimization methods to find optimum operating conditions for the engines. This study aimed to develop an online optimization algorithm to conduct automated dynamometer tests in the calibration development process. A modified covariance matrix adaptation (CMA) algorithm, which is an evolutionary strategy (ES) method belonging to meta-heuristic optimization, was integrated with an automation system for online calibration optimization. Some CMA method parameters such as step size and damping factor were initially revised to achieve the method to function efficiently in online engine calibration. Optimization was conducted at three different operating points of a 2-liter common rail direct injection (CRDI) diesel engine, where NOx emission mainly impacts the New European Driving Cycle (NEDC) results. The main injection timing, rail pressure, pilot injection quantity and timing, manifold pressure, and mass air flow were controlled in the optimization process. Optimization targets were determined according to the NOx-PM Pareto curve for each operating point. Covariance matrix adaptation was used to generate Pareto curves. Sixty-five measurements were taken for each operating point in the optimization process. Once optimization targets were determined, optimization occurred at each operating point. A total NOx emission reduction of 3.8% was obtained in the NEDC test, while fuel consumption and PM remained almost the same at steady-state operating points. The modified CMA-ES algorithm is expected to be an efficient method for online calibration optimization.","PeriodicalId":14034,"journal":{"name":"International Journal of Engine Research","volume":"14 1-2 1","pages":""},"PeriodicalIF":2.5,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780541","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}