Industrial & Engineering Chemistry最新文献

{"title":"Design and Fabrication of a Prototype Pneumatic Cylinder","authors":"Nguyen Xuan Quynh, Tran Thanh Tung","doi":"10.11648/j.ie.20230701.11","DOIUrl":"https://doi.org/10.11648/j.ie.20230701.11","url":null,"abstract":": Pneumatic systems play a crucial role in the manufacturing industry. Many industrial machine require pneumatic systems to operate at present. In industrial machine systems, pneumatic cylinders are one of the machine parts that operate with a high level of intensity; therefore, it is necessary to replace and maintain pneumatic cylinders. The purpose of this paper is to propose the design and production of a prototype pneumatic cylinder that is inexpensive and suitable for single-unit production. The article proposes an approach for determining, developing","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-05-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91217855","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Application of High Tensile (E-550 Grade) Structural Plates for Built-up Columns and Beams in Boiler Structure","authors":"Brajesh Kumar Chaurasia, Abhishek Sharma, A. Singh","doi":"10.11648/J.IE.20210502.13","DOIUrl":"https://doi.org/10.11648/J.IE.20210502.13","url":null,"abstract":"In the past Boiler Structure has been designed using mainly carbon steel plates of Grade E250 or E350. This paper presents and analyses the application of High Tensile steel (E550 Grade as per IS: 2062) in Heavy structure like Boiler Supporting Steel Structure. Boiler supporting Structure consists of major weight contribution in Columns and Beams which are stress governed, the objective is to optimize the structural quantity through application of High Tensile Steel with higher yield stress. This paper describes the complete analytical approach adopted in analysis & design, conclusion and recommendation. Latest structural plate rolling technology provides excellent combination of high strength, Toughness and weldability for High Tensile Steel, these properties of steel plate are most critical mechanical properties for steel structure design. The key microstructural control is obtained in the plate rolling mills through on-line heat treatment immediately after accelerated cooling during Thermo-Mechanical Controlled Processing (TMCP). Thermo-Mechanical Controlled Processing technology is recent development applied in latest steel structural plate rolling mills for rolling with thickness up to 120mm. Niobium (Nb) as a micro alloy in the steel enables to achieve a substantial grain refinement, very fine-grained microstructure improves toughness and increases the yield strength. The TMCP process enables the required tensile properties in structural plates with leaner chemical composition. Leaner chemical composition, especially lower carbon content and lower carbon equivalents improves weldability. Improved weldability benefits the fabricator for fabrication of plate fabricated built-up profiles which is the main requirement in Heavy Structure like Boiler Supporting Steel Structure. Detailed analysis and design of typical 660 MW coal fired Boiler structure has resulted in 25% structural weight saving in case of High Tensile steel application (E550 Grade) as compared with commonly used carbon steel (E250/E350 Grade). Also, this analysis concludes that use of high tensile steel should be limited to Columns and Beams only which are stress governed and where yield strength is the main design criteria.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-10-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84731260","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Contemporary Quality Management Control Chart","authors":"Ibrahim Bedane, T. Jima","doi":"10.11648/J.IE.20210502.11","DOIUrl":"https://doi.org/10.11648/J.IE.20210502.11","url":null,"abstract":"Quality always has been an integral part of virtually all products and services. It is continuously meeting exceeding customer and supplier needs, requirements and expectations in all aspects. However, our awareness of its importance and the introduction of formal methods for quality control and improvement have been an evolutionary development. This article present Core concepts of contemporary quality management Quality Control techniques Control Chart to measure, analyze and control quality by continuously monitoring, controlling and managing process maintaining sampling to continuously Improvable targets by continuously producing and offering services within low and lower Percentage Defectives in meeting exceeding customer and supplier needs, requirements and expectations. Sampling, Sample size and sample numbers of Proportion of population covered with sampling Rational sub group, are two basic for quality monitoring and control to manage quality of products as well as services within Continuously improving tolerable number and/or Percentage Defectives. To monitor the quality characteristics of a process, appropriate Control chart used in quality management capable of showing the evolution over time of the behavior of the quality characteristics and detecting situations that seem to present certain anomalies must be used. Thus, This Article deals with the application of selected Quality Management and propose Control chart based on Sample size and sample numbers of sampling Rational sub group and Proportion of population covered with γ% Confidence of sample size n to monitor process using number of defectives, through which we can achieve continuous quality improvement. In this paper, Control chart involves using statistical and mathematical techniques were used to measure and analyze the variation in processes intent to monitor product quality and maintain processes to fixed targets. this article show how to use proposed control charts to monitor discrete data and present the assumptions behind the charts, their application, and their interpretation to measure, analyze and control quality by monitoring and managing quality maintaining processes to continuously Improvable targets to manufacture a product as designed within low and lower Percentage Defectives. The advantage of these tools is that they can identify the effects of the processes that cause unnatural variability in processes that result of Defectives and poor quality in offering services within low and lower Percentage Defectives in meeting exceeding customer and supplier needs.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75635789","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Design a Half Bridge Inverter and a Full Bridge Inverter with Overload Protection Circuit Using IC555","authors":"S. S. Shukir","doi":"10.11648/j.ie.20210501.13","DOIUrl":"https://doi.org/10.11648/j.ie.20210501.13","url":null,"abstract":"Inverter is a power electronic circuit that converts the direct voltage (DC) to an alternating voltage (AC). Inverters are used in a range of applications from consumer electronics and industrial to renewable energy. The flexible capability to create an AC signal from a DC voltage, frequency and speed control are all accomplished from the use of Inverter. Inverter takes the voltage and passes it through switching elements which turn the DC signal into an AC square wave signal. This wave is then passes through filter which turns it into a sine wave signal of the required voltage. This paper presents design an inverter with overcurrent protection circuit without microcontroller, where the MOSFET gate driver is controlled by pulses generated from 555 timer, and with using a low pass filter and setup transformer, a low cost sine wave inverter has been obtained. The heart of the design is 555 timer. The design is achieved in Proteus 8. Simulation results demonstrated that a single phase sine wave (50 Hz) has been generated by a half bridge inverter and a full bridge inverter and protection circuit from current higher than 4.5A has been built. The reliability and accuracy of the system are verified through an experiment.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91404649","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Minimizing Costs of Poor Quality for Glass Container Bottles Production Using Six Sigma’s Dmaic Methodology: A Case Study in a Bottle and Glass Share Company","authors":"Besufekad Legesse, Sisay Geremew","doi":"10.11648/j.ie.20210501.12","DOIUrl":"https://doi.org/10.11648/j.ie.20210501.12","url":null,"abstract":"Even if many tools are available to reduce defect, six sigma’s DMAIC model is one of a tool which significantly reduce defect if it is applied with appropriate methodology. In this work defect reduction is achieved using DMAIC model as a means. At the define phase major product types and defects are crafted and identified by using brainstorming, supplier-input-process-output-customer diagram, Pareto Diagram and failure mode and effect analysis. So that poor bead diameter and uneven glass distribution have been selected from the glass making processes. At the measuring phase data has taken and observed to display how the process behaves. Control charts, capability analysis and six pack capability analysis are applied to understand the process condition. Based on the data obtained from the preceding phase analysis undertaken using Fishbone diagram. The graph illustrates the root causes that are in need to improve. After the analysis phase identified the root causes i.e. process parameters, the improvement phase has held by using Taguchi technique to optimize the process parameters. The Taguchi analysis identified the main factors which determine the processes output factors. After the optimum value is decided the result is collected to check its effectiveness. these improvements decreased defects per million opportunities (DPMO) from 149,997.8 to 50,000 and reduced poor quality cost from ETB 429,540.3 to ETB 143,178 per day and the result showed that defect has reduced by 30% compared with the previous output.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76749938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Productivity Improvement and Reduction of Lead Time in Manufacturing Industry Using Lean Tools","authors":"S. Parthasarathi, M. K. Prabhu, J Krishanamani, L Mitun, G. Vellingiri, C. Rahul","doi":"10.11648/J.IE.20210501.11","DOIUrl":"https://doi.org/10.11648/J.IE.20210501.11","url":null,"abstract":"To look at the current arrangement of a creation line in a shop floor of controlling stuff box fabricating industry also, to improve the profitability utilizing lean strategy absent really any influencing current working frameworks. Technique/ Examination: Broad scopes of lean assembling devices are accessible to deal with a wide range of issues looked by changed fabricating businesses. It likewise helps for effective expense decrease of the assembling part and to guarantee the nature of maker and client. Discoveries: The basic Non-Value added Activities (NVA) were perceived and probabilities needed for improvement has been perceived. Value Stream Mapping (VSM) has the standing of finding squander during assembling and business measure which encourage distinguishing and eliminating or stream the worth added steps furthermore, to kill the non-esteem added steps. Application/Improvements: After achievement of fitting lean instruments, it was discovered that the all out arrangement time was consolidated by around 180 minutes and process duration was dense by about 98 minutes which eventually decreases the lead time and builds the efficiency. A lean manufacturing initiative focuses on cost reduction and increases in turnover by systematically and continuously eliminating non-value-added activities. In today's competitive market, lean is turning out to be \"the solution\" to manufacturing industries across the spectrum for survival and success.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80555586","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Influential Factors for Undertaking BPR on Construction Industry to Improve Contractors Performance in Tanzania","authors":"Ramadhani Said Tekka","doi":"10.11648/j.ie.20210502.12","DOIUrl":"https://doi.org/10.11648/j.ie.20210502.12","url":null,"abstract":"","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77960820","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Causes and Countermeasures of Strong Vibration of Pipe End Thickener","authors":"Li Tongyi","doi":"10.11648/J.IE.20190302.12","DOIUrl":"https://doi.org/10.11648/J.IE.20190302.12","url":null,"abstract":"The pipe end thickening machine is a pressure processing equipment for thickening the pipe end of plastic material. The process of thickening the tubing end is to heat one end of the tubing to a certain temperature, push it into the die hall, and close the die cylinder under the push of hydraulic oil to press the end of the pipe. Then, squeeze into the cylinder forward, and the extrusion head on the piston rod thickens the end of the pipe. Complete the thickening process at the end of the pipe. In the production process, due to the great pressure change of the hydraulic system, the vibration of the system is violent, resulting in pipeline cracking, which seriously affects the production. Through the analysis of hydraulic system of pipe end thickener, it is found that the fundamental cause of the system pressure relief vibration is that when the hydraulic system is unloading, the volume of the hydraulic cylinder unloading cavity is large and the energy is accumulated. The problem can be solved by adjusting the section where the actual stroke of the hydraulic cylinder is located in the total stroke to reduce the volume of the pressure relief chamber and the energy released when the pressure is unloaded.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2020-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84113132","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Identification and Prioritize Strategic Directions and Initiatives of Sustainable Supply Chains Based on Reversed Logistic Through Phase Multi-Criteria Modeled","authors":"Sasan Ahmadi","doi":"10.11648/J.IE.20190302.11","DOIUrl":"https://doi.org/10.11648/J.IE.20190302.11","url":null,"abstract":"Return and renewed using of used products has changed one of the logistic important activities with early development of industries, this caused to doing rules on this basis and also increasing awareness among people for keeping living-environment and decreasing wastage. Therefore industries need strategic programming and ripple initiatives of stable securing. Therefore the aim of this research was identification and prioritize strategic directions and initiatives of sustainable supply chains based on reversed logistics through phase multi-criteria models (case study: Dena Shiraz tire industry Company). This research was done in two different phases; in first phase, standards of strategic orientations and ripple initiatives of stable securing was identified and deciphered based on reversed logistic, based on study of scientific texts and taking ideas of expert persons (5 basic standards and 28 secondary standards) and alighted basis of questionnaire preparation. In second phase, identified standards was prioritized through phase multi-criteria models and taking ideas of expert persons of tire industry.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2019-12-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83021778","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"RF Communication and IoT Paradigms System Proposal for Effective Consumption and Equity Distribution of Community Water in Developing Countries: A Case Study","authors":"P. Tsafack, F. Hutu, E. Tanyi, Bruno Allard","doi":"10.11648/J.IE.20190301.12","DOIUrl":"https://doi.org/10.11648/J.IE.20190301.12","url":null,"abstract":"Water scarcity poses a serious threat to the population in the most areas of developing countries. In addition to that, the traditional manual nearby approach of following up the water distribution network is unable to ensure an effective and equity use of the small water resources available. A dedicated real-time monitoring system based on radio frequency (RF) communication and internet of things (IoT) paradigms is proposed in this paper. This monitoring system is essential and constitutes a proposed solution for the local water management and equity distribution of the available poor water resources. An alert system recalls users to any abnormal water usage to reduce water loss or to check and solve usual leakages. A customer’s water consumption visualization as well as a setting of his desired consumption alert system are performed using a home dashboard; the monitoring of the system by the water utility company is achieved using a web-based system through Thingspeak cloud computing platform. For an immediate and easy local implementation of the prototype, the system technology was chosen in already validated most cases; in other words, Commercial-Off-The-Shelf (COTS) components were used. For better and optimum results, most dedicated similar COTS components will be selected using the already running systems.","PeriodicalId":13667,"journal":{"name":"Industrial & Engineering Chemistry","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2019-07-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73113689","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}