{"title":"Anodizing","authors":"J. Runge","doi":"10.31399/asm.hb.v02a.a0006523","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006523","url":null,"abstract":"\u0000 Anodizing produces a uniform, continuous, highly ordered network of individual cells comprising a layer whose thickness and cell dimensions, and ultimately engineering properties, depend on the electrochemical parameters of the anodizing process. This article discusses the nucleation and growth of anodic aluminum oxide and the important characteristics of the finished porous anodic aluminum oxide. In industry, anodic oxides and the anodizing processes have been categorized into types that exhibit specific properties to suit specific applications. The article reviews the two most basic types of oxides, namely, barrier-layer anodic oxides and porous anodic oxides. It concludes with a description of postanodizing processes, such as dyeing and sealing.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"171 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132286386","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Coloring Anodized Aluminum","authors":"Pinakin K. Patel, Tej Patel","doi":"10.31399/asm.hb.v02a.a0006512","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006512","url":null,"abstract":"\u0000 This article describes the methods used for coloring anodized aluminum coatings: integral coloring, electrolytic coloring, chemical coloring, and organic dyeing. It discusses organic dye chemistry in terms of single-component organic dyes and multicomponent dyes. The article reviews optimal dyeing conditions, such as temperature, time, concentration, and pH. It concludes with a discussion on the factors considered for choosing a coloring method: the desired shade, light fastness, heat fastness, and contamination.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"83 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133069863","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Painting and Organic Coating of Aluminum","authors":"K. Tator, Cheryl Roberts, R. Leggat","doi":"10.31399/asm.hb.v02a.a0006492","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006492","url":null,"abstract":"\u0000 Although aluminum alloys are inherently corrosion resistant, there are many operating environments where they require additional protection. This article describes the conditions under which aluminum is prone to corrode and explains how to prevent it through the addition of conversion coatings and paints. It addresses some of the more common corrosion mechanisms, including corrosion driven by pH extremes, pitting corrosion, crevice corrosion, galvanic corrosion, and filiform corrosion. The article also describes in-plant as well as field application procedures for cleaning and coating, and discusses the advantages and limitations of the various materials and chemicals used.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"11 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122188354","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Physical Metallurgy of Aluminum Alloys","authors":"Junsheng Wang","doi":"10.31399/asm.hb.v02a.a0006503","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006503","url":null,"abstract":"\u0000 This article provides a thorough review of the physical metallurgy of aluminum alloys and its role in determining the properties and from a design and manufacturing perspective. And its role in include the effects of composition, mechanical working, and/or heat treatment on structure and properties. This article focuses on the effects of alloying and the metallurgical factors on phase constituents, structure, and properties of aluminum alloys. Effects from different combinations of alloying elements are described in terms of relevant alloy phase diagrams. The article addresses the underlying alloying and structural aspects that affect the properties and possible processing routes of aluminum alloys. It provides information on the heat treatment effects on the physical properties of aluminum alloys and the microstructural effects on the fatigue and fracture of aluminum alloys. The important alloying elements and impurities are listed alphabetically as a concise review of major effects.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"60 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"120897231","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Heat Treatment Practice of Wrought Age-Hardenable Aluminum Alloys","authors":"D. Mackenzie","doi":"10.31399/asm.hb.v02a.a0006520","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006520","url":null,"abstract":"\u0000 This article summarizes a typical solution and aging heat treatments of 2xxx (Al-Cu), 6xxx (Al-Mg-Si), and 7xxx (Al-Zn-Mg) wrought alloys. It discusses the general aging characteristics and the effects of reheating of aluminum alloys. Typical examples of hardness and conductivity values for various aluminum alloy tempers are listed in a table. The article also describes the age hardening of Al-Cu (Mg) alloys, Al-Mg-Si alloys, and Zn-Mg-(Cu) aluminum alloys.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"24 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131245356","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Die Casting","authors":"Martin Hartlieb, Kevin Anderson","doi":"10.31399/asm.hb.v02a.a0006525","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006525","url":null,"abstract":"\u0000 Nearly two-thirds of the aluminum castings made in North America are produced using high-pressure die casting techniques. This article compares and contrasts traditional high-pressure die casting with an improved version that uses a vacuum to pull air out of the die in order to reduce porosity in as-cast parts. It begins by describing a typical cycle for a traditional cold-chamber die casting machine, using detailed illustrations to show how gas can become trapped in the liquid metal. It then presents various remedies, ultimately focusing on vacuum die casting for the production of high-integrity parts. In addition to vacuum technology, the article discusses casting alloys, dies, and cells, and describes some of the benefits of structural die castings.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"49 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123732462","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Quenching of Aluminum Alloys","authors":"D. Mackenzie","doi":"10.31399/asm.hb.v02a.a0006506","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006506","url":null,"abstract":"\u0000 The fundamental objective of quenching is to preserve, as nearly as possible, a metastable solid solution formed at the solution heat treating temperature, by rapidly cooling to some lower temperature, usually near room temperature. This article provides an overview of the factors used to determine a suitable cooling rate and the appropriate quenching process to develop a suitable cooling rate. It discusses the three distinct stages of quenching: vapor stage, boiling stage, and convection stage. The article reviews the factors that affect the rate of cooling in production operations. It discusses the quenchants that are used in quenching aluminum alloys, namely, hot or cold water and polyalkylene glycol. The article also describes the racking practices for controlling distortion and the level of residual stresses induced during the quench.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126657340","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Etching of Aluminum and Its Alloys","authors":"Linda Newman","doi":"10.31399/asm.hb.v02a.a0006489","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006489","url":null,"abstract":"\u0000 Etching aluminum can be a pretreatment step for anodizing, chemical conversion coating, metal-to-rubber bonding, and a host of other processes. Chemical etching, using either alkaline or acid solutions, produces a matte finish on aluminum products. This article describes the alkaline etching and acid etching of aluminum. Alkaline etching reduces or eliminates surface scratches, nicks, extrusion die lines, and other imperfections. Acid etching can be done without heavy smut problems, particularly on aluminum die castings. Hydrochloric, hydrofluoric, nitric, phosphoric, chromic, and sulfuric acids are used in acid etching. The article presents a flow chart of the operations used in acid etching.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"75 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121493156","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Semisolid Metal Casting","authors":"S. Midson","doi":"10.31399/asm.hb.v02a.a0006498","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006498","url":null,"abstract":"\u0000 Semisolid casting is a near-net shape manufacturing process capable of producing thick- and thin-walled complex-shaped components having excellent mechanical and functional performance. This article begins with a discussion on the history of semisolid processing and the advantages claimed for semisolid casting. It describes the four notable processes used to produce semisolid castings: thixocasting, rheocasting, thixomolding, and wrought processes. Most commercial aluminum semisolid casters use either thixocasting or rheocasting. The article discusses the die design, process conditions, and simulation for semisolid casting. It concludes with a review of several components produced by each of the various semisolid casting processes.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"36 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123668589","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Mechanical Finishing of Aluminum","authors":"M. Finn","doi":"10.31399/asm.hb.v02a.a0006517","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006517","url":null,"abstract":"\u0000 Mechanical finishes usually can be applied to aluminum using the same equipment used for other metals. This article describes the two types of grinding used in mechanical finishing: abrasive belt grinding and abrasive wheel grinding. It reviews the binders and fluid carriers used in buffing, and discusses satin finishing and barrel finishing. It also describes lapping and honing techniques that are of special interest in treating aluminum parts that have received hard anodic coatings. Honing recommendations for aluminum alloys are presented in a table.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"41 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114946210","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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