{"title":"Permanent Mold Casting of Aluminum Alloys","authors":"S. Lampman","doi":"10.31399/asm.hb.v02a.a0006513","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006513","url":null,"abstract":"\u0000 Aluminum casting in steel and iron permanent molds is used widely throughout industry, and the vast majority of permanent mold castings are made of aluminum and its alloys. There are several methods used to cast aluminum in permanent molds. This article focuses on permanent mold casting with molten aluminum fed by gravity, low pressure, vacuum and centrifugal pressure, and squeeze casting. It discusses the major variables that affect the life of permanent molds, including pouring temperature, casting shape, cooling methods, heating cycles, storage, and cleaning. The article reviews the basic components of mold coatings: refractory fillers, binder, and carrier. Casting defects and suggested corrective actions for permanent mold casting are summarized in a table. The article concludes with a discussion on thin-wall permanent-mold castings.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124908292","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Weldability of Aluminum Alloys","authors":"Patrick Berube","doi":"10.31399/asm.hb.v02a.a0006510","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006510","url":null,"abstract":"\u0000 Weldability is a function of three major factors: base material quality, welding process, and design. This article focuses on base-metal weldability of aluminum alloys in terms of mechanical property degradation in both the weld region and heat-affected zone, weld porosity, and susceptibility to solidification cracking and liquation cracking. It provides an overview on welding processes, including gas metal arc welding, gas tungsten arc welding, resistance spot and seam welding, laser beam welding, and various solid-state welding processes. A review on joint design is also included, mainly in the general factors associated with service weldability (fitness). The article also provides a discussion on the selection and weldability of non-heat-treatable aluminum alloys, heat treatable aluminum alloys, aluminum-lithium alloys, and aluminum metal-matrix composites.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"25 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125423190","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investment Casting of Aluminum Alloys","authors":"Victoria Burt","doi":"10.31399/asm.hb.v02a.a0006519","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006519","url":null,"abstract":"\u0000 Investment casting, in which molten metal is poured into hot molds, allows for the production of aluminum parts with extremely thin sections, knife edges and sharp detail. This article describes the various steps in the investment casting process, including patternmaking and dimensioning, the design and manufacture of shell molds, melting and casting methods, and postcasting operations such as knockout, core removal, and cleaning. It also addresses a wide range of design considerations, discusses casting defects, and provides several design examples.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122427235","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Work Hardening and Annealing of Aluminum Alloys","authors":"R. Dorward","doi":"10.31399/asm.hb.v02a.a0006487","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006487","url":null,"abstract":"\u0000 Work or strain hardening is a natural consequence of most working and forming operations on aluminum and its alloys. This article describes the annealing practices of strain-hardened alloys. It lists the temper designations for strain-hardened alloys. The article discusses the annealing of worked structures in terms of recovery, recrystallization, and grain coarsening. It summarizes some of the annealing treatments used in conjunction with fabrication by metal working, including preheating, interannealing, self-annealing, stabilization, and stoving. The article concludes with information on the key process parameters affecting the final properties of aluminum alloys.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"113 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124159868","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Properties of Pure Aluminum","authors":"J. G. Kaufman","doi":"10.31399/asm.hb.v02a.a0006505","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006505","url":null,"abstract":"\u0000 The purity of aluminum is generally characterized in one of two ways, by terminology or by the Aluminum Association designation system. This article reviews the properties of pure aluminum in purities from 99.99 percent through commercial purity, 99.00 percent. The mechanical properties of aluminum are discussed in terms of tensile properties, stress-strain relationships, and creep. The article also reviews the physical properties of aluminum, such as atomic structure and nuclear properties, atomic spectrum, crystal structure, density, thermal expansion, and thermal conductivity. It discusses the chemical properties of aluminum and presents a summary tabulation of the mechanical strength, ductility, and hardness of pure aluminum.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"31 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126825350","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Aluminum Casting Alloys and Casting Processes","authors":"G. Sigworth","doi":"10.31399/asm.hb.v02a.a0006524","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006524","url":null,"abstract":"\u0000 Aluminum casting alloys are among the most versatile of all common foundry alloys and generally have high castability ratings. This article provides an overview of the common methods of aluminum shape casting. It discusses the designations of aluminum casting alloys categorized by the Aluminum Association designation system. The article summarizes the basic composition groupings of aluminum casting alloy and discusses the effects of specific alloying elements and impurities. The characteristics of the important casting processes are summarized and compared in a table. The article presents the advantages and disadvantages of green sand casting, permanent mold casting, semipermanent mold casting, and high-pressure die casting. A discussion on other casting processes, such as investment casting, lost foam, plaster mold casting, pressure casting, centrifugal casting, and semisolid casting, is also included.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132697785","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Summary of Aluminum Temper Designations","authors":"","doi":"10.31399/asm.hb.v02a.a0006531","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006531","url":null,"abstract":"\u0000 This article presents a summary of aluminum temper designations, and applicable aluminum alloys and product forms for temper designations used in the United States (ANSI H35.1), Europe (EN 515), and internationally (ISO 2107).","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122870418","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Solidification and Castability of Foundry Alloys","authors":"G. Sigworth","doi":"10.31399/asm.hb.v02a.a0006496","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006496","url":null,"abstract":"\u0000 Castability is a complex characteristic that depends on both the intrinsic fluid properties of the molten metal and the manner in which the particular alloy solidifies. This article discusses the practical aspects of solidification important to aluminum foundrymen. The primary focus is on the chemical segregation that occurs during freezing, because it determines the castability of the alloy. The article describes the two types of segregation, namely, microsegregation and macrosegregation. It discusses the effect of freezing range on castability of an alloy. The article lists the freezing range of a number of important alloys. It concludes with a discussion on castability of 2xx, 3xx, 4xx, 5xx, and 7xx alloys.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"212 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116225113","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Cleaning, Pretreatment, and Maintenance of Surfaces","authors":"Richard Mahn","doi":"10.31399/asm.hb.v02a.a0006504","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006504","url":null,"abstract":"\u0000 The necessary precursor to a proper and durable finish is the preparation of the active aluminum surface to receive the desired protective finish that will allow it to have a long and attractive service life. This article helps those who work with aluminum in the many varieties of applications of such products. It describes the two main categories of cleaning that can be used with most any metal, namely, mechanical cleaning and chemical cleaning. The article provides a discussion on the laboratory evaluation of cleaners, field testing of cleaners, and cleaner types and procedures. It also describes the special cleaning procedures for aluminum alloys, such as steam cleaning and rotary wire-brush cleaning. The article reviews the use of temporary coatings and the use of maintenance coatings on aluminum. It provides information on the handling and storage procedures of aluminum alloys and the cleaning of specific applications of aluminum.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125266733","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Chemical and Electrolytic Brightening","authors":"Mary Oakley, W. Chandler","doi":"10.31399/asm.hb.v02a.a0006511","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006511","url":null,"abstract":"\u0000 Chemical brightening (bright dipping) and electrolytic brightening (electropolishing) are essentially selective-dissolution processes, in which the high points of a rough surface of aluminum are attacked more rapidly than the depressions, and the peaks and valleys are smoothed to produce a bright and beautiful finish. This article discusses the metallurgical factors, optical factors, and applications of the chemical and electrolytic brightening. It compares the chemical brightening and electrolytic brightening, and presents the advantages of the chemical and electrolytic brightening processes in terms of performance and economy. The article describes the phosphoric-nitric acid baths and phosphoric-sulfuric acid baths used for chemical brightening. Solution compositions and operating conditions for three commercial electropolishing processes, as well as for suitable post-treatments, are presented in a table.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"15 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125220200","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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