{"title":"Recycling of Aluminum","authors":"M. Schlesinger","doi":"10.31399/asm.hb.v02a.a0006484","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006484","url":null,"abstract":"\u0000 Aluminum possesses many characteristics that make it highly compatible with recycling. Production of aluminum from scrap has a number of advantages. This article discusses the technology for the recovery, sorting, and remelting of aluminum. It describes the collection and acquisition of aluminum scrap in transportation, packaging, electrical and electronic, and building and construction sectors. The article reviews the technologies used to accomplish comminution for aluminum: shearing, knife shredding, and swing-hammer shredding. It provides a description of the devices used in scrap sorting, such as hand sorting, air classification, magnetic separation, eddy-current separation, heavy-media separation, and sensor-based sorting. The article also describes thermal processing, refining and casting, and dross processing of aluminum. It provides information on reverberatory and electric furnaces used for melting aluminum.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"32 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126394242","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Aluminum Alloy Ingot Casting and Continuous Processes","authors":"Junsheng Wang","doi":"10.31399/asm.hb.v02a.a0006485","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006485","url":null,"abstract":"\u0000 Ingot casting is the vital conduit between molten metal provided by primary production and recycling, and the manufacture of aluminum and aluminum alloy products. This article discusses various ingot forms, such as remelt ingot, billets, ingots for rolling, fabricating ingot, and particle ingot and powder. It describes the molten metal processing and ingot casting process in terms of open-mold casting and direct chill process. The article examines the continuous processes that provide commercial alternatives to conventional ingot casting. It reviews the postsolidification processes in terms of stress relief, homogenization, and scalping. The article concludes with a discussion on safety limited to ingot casting.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"30 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121168440","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Production of Primary Aluminum by Electrolysis","authors":"A. Tabereaux","doi":"10.31399/asm.hb.v02a.a0006483","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006483","url":null,"abstract":"\u0000 This article describes the Bayer process for the purification of alumina. The process includes four major stages: digestion, clarification, precipitation, and calcination. The article discusses the aluminum electrolytic process in terms of aluminum electrolysis cell design, magnetohydrodynamic forces, and cathode lining. It reviews the electrochemical reactions and thermodynamics for aluminum electrolysis standard Gibbs. The article also describes the cell operations and cell stability, as well as the key indicators of cell performance. It schematically illustrates the typical costs producing aluminum in an aluminum smelter. The article also discusses various environmental issues, such as fluoride recovery; perfluorocarbons, polycyclic aromatic hydrocarbons, and sulfur emissions; spent pot lining; and development of inert anodes and CO2 emissions.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"22 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115074164","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Porcelain Enameling of Aluminum Alloys","authors":"C. Hackler","doi":"10.31399/asm.hb.v02a.a0006528","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006528","url":null,"abstract":"\u0000 Porcelain enamel is a fusion bonded glass coating that resists chemical and abrasive attack, provides thermal and electrical insulation, and improves aesthetic qualities. It is used on cast iron as well as steel and aluminum alloys. This article provides a review of the porcelain enameling process, the composition of frits, and the preparation of coating substrates. It also provides information on chemical, mechanical, and electrical properties and sheds light on process consistency and quality control.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"14 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114453569","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Metallurgy Basics for Aluminum Surface Treatment","authors":"J. Runge, J. Weritz","doi":"10.31399/asm.hb.v02a.a0006522","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006522","url":null,"abstract":"\u0000 This article discusses the properties of aluminum surface and the applications of aluminum alloys. It explains the effects of trace elements on aluminum alloys. The article considers microstructural development of aluminum in terms of the surface and explains how it will impact corrosion resistance and surface treatment. It describes the thermodynamics of equilibrium oxidation processes and non-equilibrium corrosion processes. The article provides a discussion on aluminum oxidation under atmospheric and dynamic conditions. It presents the potential/pH (Pourbaix) diagram for aluminum under atmospheric and dynamic conditions. The article also explains the polarization effects during the formation of stable aluminum oxide under dynamic conditions. It concludes with information on the designation system for aluminum finishes.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"416 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132973693","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Brazing of Aluminum Alloys","authors":"D. P. Sekulic","doi":"10.31399/asm.hb.v02a.a0006529","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006529","url":null,"abstract":"\u0000 Brazing technology is continually advancing for a variety of metals including aluminum and its alloys and nonmetals. This article discusses the key physical phenomena in aluminum brazing and the materials for aluminum brazing, including base metals, filler metals, brazing sheet, and brazing flux. It describes various aluminum brazing methods, such as furnace, vacuum, dip, and torch brazing. Friction, flow, induction, resistance, and diffusion brazing are some alternate brazing methods discussed. The article reviews the brazing of aluminum to ferrous alloys, aluminum to copper, and aluminum to other nonferrous metals. It also discusses post-braze processes in terms of post-braze heat treatment and finishing. The article concludes with information on the safety precautions considered in brazing aluminum alloys.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"43 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133071176","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Forming of Aluminum Alloys","authors":"Victoria Burt","doi":"10.31399/asm.hb.v02a.a0006527","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006527","url":null,"abstract":"\u0000 Aluminum and its alloys are among the more formable materials of commonly fabricated metals. This article discusses the formability, bendability, and springback of aluminum and its alloys. It describes the forming limit diagrams that illustrate the biaxial combinations of strain that can occur without splitting. The article reviews various bending methods, such as draw, compression, ram and press, roll, and stretch or tension bending. It describes the process variations of incremental sheet forming (ISF), such as single-point incremental forming, two-point incremental forming, and kinematic incremental sheet forming. The article concludes with a discussion on spinning, warm forming, and superplastic forming.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"188 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134164568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Aluminum Powder Metallurgy Materials and Processes","authors":"C. Lall","doi":"10.31399/asm.hb.v02a.a0006497","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006497","url":null,"abstract":"\u0000 Aluminum powders can be formed into components by several competing technologies, including powder metallurgy (PM), metal injection molding, powder forging, and additive manufacturing. This article explores PM methodologies that are being exploited to manufacture such components. It reviews emerging technologies that promise to offer exciting ways to produce aluminum parts. The article discusses the various steps involved in PM, such as powder production, compaction, sintering, repressing, and heat treatment. It provides information on aluminum production statistics and the wear-resistance applications of PM.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133492069","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Aluminum Alloy Nomenclature and Temper Designations","authors":"J. Weritz","doi":"10.31399/asm.hb.v02a.a0006482","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006482","url":null,"abstract":"\u0000 Commercial aluminum alloys are classified based on how they are made and what they contain. This article describes the ANSI H35.1 designation system, which is widely used to classify wrought and cast aluminum alloys. The ANSI standard uses a four-digit numbering system to identify alloying elements, compositional modifications, purity levels, and product types. It also uses a multicharacter code to convey process-related details on heat treating, hardening, cooling, cold working, and other stabilization treatments. The article includes several large tables that provide extensive information on aluminum alloy and temper designations and how they correspond to critical mechanical properties as well as other designation systems.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115475297","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Lost Foam Casting","authors":"R. Donahue, K. Anderson","doi":"10.31399/asm.hb.v02a.a0006508","DOIUrl":"https://doi.org/10.31399/asm.hb.v02a.a0006508","url":null,"abstract":"\u0000 Lost foam casting is a sand casting process in which the mold consists of an evaporative polystyrene foam pattern embedded in sand. It is especially well suited for making complex parts with convoluted features such as engine blocks, transmission cases, and cylinder heads. This article describes the lost foam casting process and its primary advantages, including the elimination of flash and parting lines, the relative ease of prototyping with foam, and the ability to incorporate multiple metals, whether in sections or layers, through sequential pours. It illustrates an entire process cycle from mold filling to fusion, cooling, and part ejection. The article also provides information on casting quality, discussing dimensional tolerances, fold defects, and porosity.","PeriodicalId":118465,"journal":{"name":"Aluminum Science and Technology","volume":"4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2008-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125505661","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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