Chemical Engineering and Processing - Process Intensification最新文献

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Process modeling, simulation and thermodynamic analysis of a novel process integrating coal gasification, smelting reduction and methanol synthesis for ironmaking and methanol co-production
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-14 DOI: 10.1016/j.cep.2025.110231
Hao Cheng , Guoqiang Cao , Zhongren Ba , Donghai Hu , Yongbin Wang , Guorong Zhu , Chunyu Li , Jiantao Zhao , Yitian Fang
{"title":"Process modeling, simulation and thermodynamic analysis of a novel process integrating coal gasification, smelting reduction and methanol synthesis for ironmaking and methanol co-production","authors":"Hao Cheng ,&nbsp;Guoqiang Cao ,&nbsp;Zhongren Ba ,&nbsp;Donghai Hu ,&nbsp;Yongbin Wang ,&nbsp;Guorong Zhu ,&nbsp;Chunyu Li ,&nbsp;Jiantao Zhao ,&nbsp;Yitian Fang","doi":"10.1016/j.cep.2025.110231","DOIUrl":"10.1016/j.cep.2025.110231","url":null,"abstract":"<div><div>A novel process integrating coal gasification, smelting reduction, and methanol synthesis process has been proposed and designed to produce both high-quality hot metal and methanol. This process comprises eight key units: Coal Gasification Pre-reduction, Smelting Reduction, Water Gas Shift, Acid Gas Removal, CO<sub>2</sub> Compression and Storage, Gas and Steam Turbine, Methanol Synthesis, and Distillation. The innovative aspect of this process lies in the partial recycling of H<sub>2</sub> rich clean syngas which is generated from the WGS and AGR stages. Key operational parameters based on the feed of coal is 100 tones/h, such as the ore/coal ratio, oxygen/coal ratio, circulation ratio (CR), and oxygen replenishment (OR) were optimized at values of 1.4, 0.8, 0.5, and 10 tons/h, respectively, enabling the co-production of 100 tons of hot metal and 55 tons of methanol. Thermodynamic analysis indicates that the energy consumption, energy efficiency, and exergy efficiency of the CGSRMS system per unit of product (1 t-Fe and 0.55 t-CH<sub>3</sub>OH) are 10.47 GJ, 73.06 %, and 72.12 %, respectively. CO<sub>2</sub> emissions are significantly reduced to 0.91 t/h per unit of product, representing a 51.81 % decrease compared to conventional processes with same production outputs.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"211 ","pages":"Article 110231"},"PeriodicalIF":3.8,"publicationDate":"2025-02-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143444311","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Environmental life-cycle assessment and green principles in process intensification: A review of novel catalysts from solid waste
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-13 DOI: 10.1016/j.cep.2025.110208
A.V.S.L. Sai Bharadwaj , Ripsa Rani Nayak , J Koteswararao , Chinnam Sampath , Baburao Gaddala , Bharat Govind Pawar , Navneet Kumar Gupta
{"title":"Environmental life-cycle assessment and green principles in process intensification: A review of novel catalysts from solid waste","authors":"A.V.S.L. Sai Bharadwaj ,&nbsp;Ripsa Rani Nayak ,&nbsp;J Koteswararao ,&nbsp;Chinnam Sampath ,&nbsp;Baburao Gaddala ,&nbsp;Bharat Govind Pawar ,&nbsp;Navneet Kumar Gupta","doi":"10.1016/j.cep.2025.110208","DOIUrl":"10.1016/j.cep.2025.110208","url":null,"abstract":"<div><div>The development of novel catalysts from solid waste has become a key strategy in sustainable research. This review focuses on the environmental life-cycle assessment (LCA) of waste-derived catalysts, highlighting their role in process intensification and alignment with green chemistry principles. LCA is crucial for evaluating the environmental, socioeconomic, and design implications of catalyst production from waste materials. The continuous disposal of solid waste contributes to rising energy demands, environmental degradation, and human health risks, which underscores the need for efficient, green solutions. This review examines the evolution of waste-derived heterogeneous catalysts, emphasizing their significance in the circular economy and sustainable practices. The impact of analytical and physico-chemical properties on both conventional and intensified processes is explored, with reaction time and temperature identified as critical parameters in catalyst synthesis. Conventional catalyst production, often involving high temperatures (&gt;600 to &lt;900°C) and long reaction times (4–5 hours), is energy intensive. However, process intensification, reducing these conditions to &lt;100°C and &lt;100 minutes, offers a sustainable alternative by minimizing energy consumption while maintaining catalyst performance. This review also compares various analytical techniques, such as X-ray diffraction, scanning electron microscopy, and density functional theory, to assess the effectiveness of catalysts produced through intensified methods. The findings suggest that intensified synthesis processes yield results comparable to traditional methods, demonstrating their potential to reduce energy demand and promote sustainability in catalyst production from solid waste.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"211 ","pages":"Article 110208"},"PeriodicalIF":3.8,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143510752","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental and simulation study of a catalytic-membrane integrated system for efficient CO2 stripping 高效二氧化碳汽提催化膜集成系统的实验和模拟研究
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-13 DOI: 10.1016/j.cep.2025.110216
Muhammad Waseem, Nayef Ghasem, Mohamed Al-Marzouqi
{"title":"Experimental and simulation study of a catalytic-membrane integrated system for efficient CO2 stripping","authors":"Muhammad Waseem,&nbsp;Nayef Ghasem,&nbsp;Mohamed Al-Marzouqi","doi":"10.1016/j.cep.2025.110216","DOIUrl":"10.1016/j.cep.2025.110216","url":null,"abstract":"<div><div>Global warming, mainly caused by carbon dioxide (CO<sub>2</sub>) emissions, is rapidly becoming a serious concern. The Carbon Capture, Utilization, and Storage (CCUS) process, particularly the amine-based absorption process, is among the most developed industrial processes for capturing CO<sub>2</sub> from anthropogenic and natural sources. However, the energy-intensive nature of the equipment, as well as its high capital cost, inhibits widespread application. A porous hollow fiber membrane contactor (HFMC) is considered a promising technique for solvent regeneration in CO<sub>2</sub> capture applications. Recent research on catalyst-assisted solvent regeneration has also shown that nano catalytic materials can reduce solvent regeneration energy costs while increasing CO<sub>2</sub> desorption. Therefore, a self-fabricated gas-liquid membrane contactor (GLMC) module integrated with catalytically promoted CO<sub>2</sub> desorption to maximize their potential for solvent regeneration is used in this paper. A polytetrafluoroethylene (PTFE) hollow fiber membrane module combined with and without catalytic stripping is tested for CO<sub>2</sub> stripping performance under varying gas-liquid flowrates, temperatures, and initial CO<sub>2</sub> loading concentrations. Increasing the liquid phase temperature and liquid flowrate significantly improved CO<sub>2</sub> stripping, whereas increasing the gas flowrate did not increase stripping flux as much. Adding nanomaterial increased the stripping efficiency of membrane modules from 53 % to 72 % at 80 °C during CO<sub>2</sub> stripping experiments. Catalytically assisted systems exhibited improved stripping efficiency from 48 % to 65 % when liquid flow rates were increased from 20 mL/min to 100 mL/min. A mathematical model for the fabricated module is developed for CO<sub>2</sub> stripping from rich ethanolamine (MEA) solutions and it is simulated using COMSOL. Model predictions align well with experimental data outcomes.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"211 ","pages":"Article 110216"},"PeriodicalIF":3.8,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143430047","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Paired electrochemical synthesis of Cl2 from alkali chloride and CO from CO2
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-13 DOI: 10.1016/j.cep.2025.110209
Jan Vehrenberg , Georg Gert , Maren Grosseheide , Matthias Wessling , Robert Keller
{"title":"Paired electrochemical synthesis of Cl2 from alkali chloride and CO from CO2","authors":"Jan Vehrenberg ,&nbsp;Georg Gert ,&nbsp;Maren Grosseheide ,&nbsp;Matthias Wessling ,&nbsp;Robert Keller","doi":"10.1016/j.cep.2025.110209","DOIUrl":"10.1016/j.cep.2025.110209","url":null,"abstract":"<div><div>In order to bring electrochemical CO<sub>2</sub> reduction (eCO<sub>2</sub>R) to economical feasibility on an industrial scale, the conventional oxygen evolution reaction (OER) can be replaced with a value added reaction. In this work, we replace OER with chlorine evolution reaction (CER) in a paired synthesis with CO from CO<sub>2</sub>. Hereby, the reaction system is assessed at industrial relevant current densities with respect to electrolyte species &amp; concentration and stability of up to 24 h. We report constant anodic FEs to Cl<sub>2</sub> of <span><math><mo>&gt;</mo></math></span>97<span><math><mtext>%</mtext></math></span> for up to 400 <span><math><mrow><mi>mA</mi><mo>/</mo><msup><mrow><mi>cm</mi></mrow><mrow><mn>2</mn></mrow></msup></mrow></math></span> with concurrent FEs to CO of 90<span><math><mtext>%</mtext></math></span> at 100 <span><math><mrow><mi>mA</mi><mo>/</mo><msup><mrow><mi>cm</mi></mrow><mrow><mn>2</mn></mrow></msup></mrow></math></span> and 74<span><math><mtext>%</mtext></math></span> at 200 <span><math><mrow><mi>mA</mi><mo>/</mo><msup><mrow><mi>cm</mi></mrow><mrow><mn>2</mn></mrow></msup></mrow></math></span> over 4.5 h, significantly exceeding previous studies for comparable systems. The FE for CER did not show any decline over 24 h of operation. KCl showed superior results over NaCl and CsCl in terms of cathodic FE and cell potential. CER is affected by educt limitation with FE dropping below 95<span><math><mtext>%</mtext></math></span> at an electrolyte concentration of 0.8 mol/L at 400 <span><math><mrow><mi>mA</mi><mo>/</mo><msup><mrow><mi>cm</mi></mrow><mrow><mn>2</mn></mrow></msup></mrow></math></span>. By successfully pairing eCO<sub>2</sub>R and CER with stable and high FEs at industrially relevant current densities, this work marks an important step towards an industrial application.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"211 ","pages":"Article 110209"},"PeriodicalIF":3.8,"publicationDate":"2025-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143452880","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Intensified rotary drum bioreactor for cellulase production from agro-industrial residues by solid-state cultivation
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-12 DOI: 10.1016/j.cep.2025.110223
Lina María Grajales , Hailei Wang , Fernanda Perpétua Casciatori , João Claúdio Thoméo
{"title":"Intensified rotary drum bioreactor for cellulase production from agro-industrial residues by solid-state cultivation","authors":"Lina María Grajales ,&nbsp;Hailei Wang ,&nbsp;Fernanda Perpétua Casciatori ,&nbsp;João Claúdio Thoméo","doi":"10.1016/j.cep.2025.110223","DOIUrl":"10.1016/j.cep.2025.110223","url":null,"abstract":"<div><div>Cellulolytic enzymes are vital for converting cellulosic residues into biofuels, yet large-scale production through solid-state cultivation (SSC) remains challenging due to the lack of suitable bioreactors. This study addresses this issue by developing a rotary drum bioreactor to produce cellulases from the thermophilic fungus <em>Myceliophthora thermophila</em> I-1D3b, using sugarcane bagasse and wheat bran as substrates. The bioreactor integrates upstream, fermentation, and downstream processes, streamlining production and enhancing efficiency. The study explored enzymatic activity (EA) at varying substrate loadings and drum rotation conditions. Although statistically similar, at 50 % loading, drum rotation slightly improved EA (49.12 U/mL ± 6.56 U/mL) compared to static conditions (47.78 U/mL ± 8.25 U/mL). Conversely, at 40 % loading, rotation reduced EA significantly (23.57 U/mL ± 3.17 U/mL) compared to static conditions (46.91 U/mL ± 8.17 U/mL). At 60 % loading, EA was similar under both static and rotated conditions. The design effectively supports fermentation, facilitates enzymatic extract recovery, and minimizes temperature and moisture gradients. These results demonstrate the rotary drum bioreactor's potential for scaling up cellulase production, offering a promising solution for industrial SSC processes.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"210 ","pages":"Article 110223"},"PeriodicalIF":3.8,"publicationDate":"2025-02-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420091","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Assessment of the sustainability of intensified CO2 capture schemes
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-12 DOI: 10.1016/j.cep.2025.110222
Melanie Coronel-Muñoz , Ana Gabriela Romero-García , Brenda Huerta-Rosas , Eduardo Sánchez-Ramírez , Juan José Quiroz-Ramírez , Juan Gabriel Segovia-Hernández
{"title":"Assessment of the sustainability of intensified CO2 capture schemes","authors":"Melanie Coronel-Muñoz ,&nbsp;Ana Gabriela Romero-García ,&nbsp;Brenda Huerta-Rosas ,&nbsp;Eduardo Sánchez-Ramírez ,&nbsp;Juan José Quiroz-Ramírez ,&nbsp;Juan Gabriel Segovia-Hernández","doi":"10.1016/j.cep.2025.110222","DOIUrl":"10.1016/j.cep.2025.110222","url":null,"abstract":"<div><div>The SDGs do address climate-related goals that are interconnected with the need to reduce greenhouse gas emissions. CO<sub>2</sub> capture involves the use of solvents such as Monoethanolamine (MEA), whose use, advantages, and disadvantages are well reported. Currently, there are alternative solvents that are theoretically more sustainable such as deep eutectic solvents (DES), however, a direct comparative with sustainable indicators is not always available. In this work, two schemes for the CO<sub>2</sub> capture process are evaluated and compared in a sustainable framework. Both schemes capture CO<sub>2</sub> from a combustion process to generate electricity. The first scheme considers Monoethanolamine (MEA) and the second scheme considers a DES (ChCl/ urea (1:2), considering in both schemes the use of natural gas, biogas, and coal as fuels that originate the CO<sub>2</sub> flux. The evaluation of both alternatives must be approached in a weighted manner and within a framework of sustainability. The results indicate that there is no single solution as the optimal solvent for CO<sub>2</sub> capture. It was observed that the choice of solvent is predominantly influenced by the type of fuel used in the combustion zone for electricity generation.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"210 ","pages":"Article 110222"},"PeriodicalIF":3.8,"publicationDate":"2025-02-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420088","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental study of acoustically induced hydroxyl radicals in hydrogen peroxide systems based on fluorescence analysis
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-11 DOI: 10.1016/j.cep.2025.110219
Wenlong Li , Linzheng Ye , XiJing Zhu , Yao Liu , Jialong Wu , Shida Chuai , Zexiao Wang
{"title":"Experimental study of acoustically induced hydroxyl radicals in hydrogen peroxide systems based on fluorescence analysis","authors":"Wenlong Li ,&nbsp;Linzheng Ye ,&nbsp;XiJing Zhu ,&nbsp;Yao Liu ,&nbsp;Jialong Wu ,&nbsp;Shida Chuai ,&nbsp;Zexiao Wang","doi":"10.1016/j.cep.2025.110219","DOIUrl":"10.1016/j.cep.2025.110219","url":null,"abstract":"<div><div>The hydroxyl radical (·OH), an extremely reactive oxidizing agent, can interact with both brittle and hard materials, such as single-crystal silicon carbide (SiC), facilitating material removal via ultrasonic-assisted chemical mechanical polishing (UCMP). It is crucial to explore the generation mechanism of acoustically induced ·OH radicals within the UCMP process. This study investigated the influence of ultrasonic duration, initial solution temperature, frequency, power, and initial hydrogen peroxide (H<sub>2</sub>O<sub>2</sub>) concentration on the ·OH radical yield in the H<sub>2</sub>O<sub>2</sub> system based on fluorescence analysis. Furthermore, it elucidates the quantitative relationships between the parameters and ·OH radical generation. The experimental data showed that ultrasonic vibrations significantly enhanced the decomposition of H<sub>2</sub>O<sub>2</sub>, with the ultrasonic duration being key to ·OH radical production, increasing 32.42 times in 30 min without a water-bath. Water-bath conditions reduce the thermal effects, yielding ·OH at a rate of 0.1826. The initial temperature had little impact within a specific range, and the peaking ·OH yield increased at 0.0662 from 20 to 50 °C. Lower frequencies and higher powers enhanced the ·OH yield by 5.37 to 10.126 times. Low H<sub>2</sub>O<sub>2</sub> concentrations produced high ·OH radicals, peaking at 3.753 μmol/L at 1.5 wt%. These results are vital for improving UCMP efficiency and surface quality.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"210 ","pages":"Article 110219"},"PeriodicalIF":3.8,"publicationDate":"2025-02-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143403057","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimizing the microchannel geometry for effective control of analyte band dispersion
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-11 DOI: 10.1016/j.cep.2025.110221
Iman Aslani, Mahdi Khatibi, Seyed Nezameddin Ashrafizadeh
{"title":"Optimizing the microchannel geometry for effective control of analyte band dispersion","authors":"Iman Aslani,&nbsp;Mahdi Khatibi,&nbsp;Seyed Nezameddin Ashrafizadeh","doi":"10.1016/j.cep.2025.110221","DOIUrl":"10.1016/j.cep.2025.110221","url":null,"abstract":"<div><div>Managing analyte band dispersion is a critical challenge in diagnostic systems, medical spectroscopy, chromatography, and drug delivery devices. Effective dispersion control ensures reliable measurements, enhanced resolution, heightened sensitivity, and improved system performance. This study emphasizes the importance of optimizing microchannel geometries, particularly curvature sections, to effectively control analyte band dispersion. To achieve this, four microchannel geometries, namely Type I to Type IV, each with distinct curvature differences, were analyzed to identify the optimal geometry with the lowest dispersion. Key parameters, including wall zeta potential, applied voltage, and the internal-to-external curvature radius ratio, were examined for their influence on dispersion. The finite element method was employed to solve the Laplace and Navier-Stokes equations for electric field and velocity distributions, while the unsteady-state diffusion-convection equation determined analyte concentration profiles. Results showed that dispersion reductions after optimization were 60 % for Type II, 48 % for Type III, and 32 % for Type IV microchannels, nevertheless for Type I microchannel dispersion remain constant after and before optimization about 70 %. Increasing the zeta potential from ζ = -0.1 V to ζ = -0.5 V led to a significant rise in dispersion from 25 % to 90 % post-optimization. Conversely, adjusting the curvature ratio R<sub>r</sub> from 0.1 to 0.5 decreased dispersion from 42 % to 15 %. These findings underscore the importance of precise dispersion control in advancing analytical systems such as lab-on-disk and lab-on-chip technologies. This research provides valuable insights for optimizing microchannel designs to enhance the performance and reliability of various analytical and diagnostic applications.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"210 ","pages":"Article 110221"},"PeriodicalIF":3.8,"publicationDate":"2025-02-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143420089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Biocatalytic kinetics of the reaction between CO2 and tertiary amine using carbonic anhydrase
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-10 DOI: 10.1016/j.cep.2025.110218
Meng-Meng Du , Yuan-Cheng Wang , Bao-Chang Sun , Yong Luo , Liang-Liang Zhang , Guang-Wen Chu , Hai-Kui Zou
{"title":"Biocatalytic kinetics of the reaction between CO2 and tertiary amine using carbonic anhydrase","authors":"Meng-Meng Du ,&nbsp;Yuan-Cheng Wang ,&nbsp;Bao-Chang Sun ,&nbsp;Yong Luo ,&nbsp;Liang-Liang Zhang ,&nbsp;Guang-Wen Chu ,&nbsp;Hai-Kui Zou","doi":"10.1016/j.cep.2025.110218","DOIUrl":"10.1016/j.cep.2025.110218","url":null,"abstract":"<div><div>Carbonic anhydrase (CA) is a high-efficiency biocatalyst that significantly improves the absorption of CO<sub>2</sub> by tertiary amine. This work aims to investigate kinetics behaviors from the perspective of enzymatic reaction mechanism. The influences of the CA concentration, type of tertiary amines, pH, and temperature on the reaction rate between CO<sub>2</sub> and tertiary amine (<em>ν</em>) and catalytic activity of CA (<em>φ</em>) were first investigated in a stopped-flow device. Adding 50 g∙m⁻³ CA enhanced <em>ν</em> in tertiary amine solutions by a factor ranging from 22 to 42 at 298 K and pH=9.5, demonstrating its excellent catalytic performance. The <em>ν</em> increased with increasing CA concentration, pH, temperature, and tertiary amine's <em>pK</em>a. <em>φ</em> increased with the increase of CA concentration, as well as the decrease of temperature, pH, and tertiary amine's <em>pK</em>a. Proteomics analysis further revealed that conformational changes of the CA's secondary structure induced by high pH and temperature altered the expressions of the local active-site region and deactivated CA, ultimately leading to a decrease in <em>φ</em>. Additionally, the CA-catalysis kinetics equation accorded with the Michaelis-Menten model, with catalytic second-order rate constants on the magnitude of 10<sup>7</sup>. Overall, this work provides a guideline for its industrial application in the CO<sub>2</sub> capture process.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"211 ","pages":"Article 110218"},"PeriodicalIF":3.8,"publicationDate":"2025-02-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143437454","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of a novel rotary kiln-type reactor for intensified gas-solid reactions: Performance evaluation for solid fuels processing
IF 3.8 3区 工程技术
Chemical Engineering and Processing - Process Intensification Pub Date : 2025-02-10 DOI: 10.1016/j.cep.2025.110217
Konstantinos S. Hatzilyberis , Constantinos E. Salmas , Georgios D. Stefanidis , Georgios P. Androutsopoulos
{"title":"Development of a novel rotary kiln-type reactor for intensified gas-solid reactions: Performance evaluation for solid fuels processing","authors":"Konstantinos S. Hatzilyberis ,&nbsp;Constantinos E. Salmas ,&nbsp;Georgios D. Stefanidis ,&nbsp;Georgios P. Androutsopoulos","doi":"10.1016/j.cep.2025.110217","DOIUrl":"10.1016/j.cep.2025.110217","url":null,"abstract":"<div><div>Rotary kiln-type reactors have been investigated at bench, pilot and demonstration scale for a broad range of processes involving solids thermal conversion and gas-solid chemical reactions, such as (among others) lignite drying and lignite/biomass pyrolysis and gasification by means of either indirect heating (gas or electricity), or direct heating through a chemical looping energy carrier. This work focuses on the evolutionary development of a novel reactor of rotary kiln-type for intensified gas-solid reactions. Design and performance highlights are reported, while relevant processes serve herein as benchmarks for reactor evaluation. In the context of the latter class of processes, which constitute an example of a promising energy technology, we evaluated a pair of advanced rotary kiln-type reactors, that is, a gasifier to produce synthesis gas rich in H<sub>2</sub> and a calciner for the regeneration of the solid energy carrier (CaCO<sub>3</sub>) and the production of clean CO<sub>2</sub> for chemical exploitation. The novel reactors feature intensified mass and heat transfer rates enabling in this example up to 80 % LHV gasification efficiency and 96 % overall energy efficiency at 0.36 kg/h/L<sub>R</sub> solids throughput and 10–12 MJ<sub>syngasLHV</sub>/Nm<sup>3</sup> fuel gas energy density with up to 80 % v/v H<sub>2</sub> content when operating in Calcium-chemical looping gasification mode.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"211 ","pages":"Article 110217"},"PeriodicalIF":3.8,"publicationDate":"2025-02-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143437457","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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