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Surface Engineering and Applied Electrochemistry最新文献

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Increase in Durability of Adjustment Mechanisms of Boring Cutting Tools 提高镗削刀具调整机构的耐用性
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700541
N. N. Popok, E. M. Tikhon, V. A. Kukareko, V. S. Anisimov
{"title":"Increase in Durability of Adjustment Mechanisms of Boring Cutting Tools","authors":"N. N. Popok,&nbsp;E. M. Tikhon,&nbsp;V. A. Kukareko,&nbsp;V. S. Anisimov","doi":"10.3103/S1068375525700541","DOIUrl":"10.3103/S1068375525700541","url":null,"abstract":"<p>The ways of increasing the durability of boring cutting tools with micrometric adjustment of the blades are considered, stress models in the threaded adjustment mechanism during mechanical tension creation and coating are proposed and analyzed, and the results of experimental studies of the surface of the threaded connection are presented.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"527 - 531"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990515","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of Induction Heating Systems in the Metallurgical Industry Using Digital Twin Technology 利用数字孪生技术开发冶金工业感应加热系统
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700425
V. B. Demidovich
{"title":"Development of Induction Heating Systems in the Metallurgical Industry Using Digital Twin Technology","authors":"V. B. Demidovich","doi":"10.3103/S1068375525700425","DOIUrl":"10.3103/S1068375525700425","url":null,"abstract":"<p>Digitalization of the induction heating systems development in the metallurgical industry goes from numerical simulation of electromagnetic fields to the construction and use of digital twins. The request for development of digital twins for such production processes as metallurgical technologies using induction heating is determined by relevance and acceptable costs. The main stages in the development of digital simulation, computational experiments, and digital twins of induction heating systems are considered. The main features in the development of digital twins have been identified. Efficient methods for computation electromagnetic fields in induction heating devices and principles for constructing multiphysical models, including the most important electrothermal models, have been developed. A complex of specialized programs for modelling not only induction heating devices, but also technologies using induction heating has been developed. A close connection between optimal design and control of induction heaters is shown. Examples of digital twins of various complexes using induction heating are considered.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"447 - 452"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990581","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study of the Scattering Capacity of Sulfate Electrolyte for Electrolytic Plasma Polishing 硫酸盐电解液在电解等离子体抛光中的散射性能研究
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700620
S. A. Silkin
{"title":"Study of the Scattering Capacity of Sulfate Electrolyte for Electrolytic Plasma Polishing","authors":"S. A. Silkin","doi":"10.3103/S1068375525700620","DOIUrl":"10.3103/S1068375525700620","url":null,"abstract":"<p>A method for calculating the scattering capacity using a sectional anode for the electrolytic-plasma polishing variant, both with and without taking into account the edge effects, has been developed and tested. An increase in the scattering capacity of the electrolyte is shown to depend on both an increase in the hydrodynamic parameters of the sulfate electrolyte and a decrease in the processing voltage, in the electrolyte temperature, and in the concentration of ammonium sulfate in the electrolyte. The maximum scattering capacity (taking into account the edge effects) was found to be 95% at a processing voltage of 250 V, an electrolyte temperature of 60°С, and an ammonium sulfate concentration of 3%.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"581 - 585"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990506","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Methods of Processing High-Carbon Wire and Metal Cord with Straightening Devices 用矫直装置加工高碳电线和金属线的方法
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700590
Yu. L. Bobarykin, Yu. V. Martyanov, O. Yu. Khodosovskaya
{"title":"Methods of Processing High-Carbon Wire and Metal Cord with Straightening Devices","authors":"Yu. L. Bobarykin,&nbsp;Yu. V. Martyanov,&nbsp;O. Yu. Khodosovskaya","doi":"10.3103/S1068375525700590","DOIUrl":"10.3103/S1068375525700590","url":null,"abstract":"<p>The deviation from the straightness of the steel cord is affected by the level and distribution of residual stresses. One of the effective ways to reduce residual stresses in the steel cord is the use of alternating metal cord bending. A scheme of alternating metal cord bending on a deforming roller is presented. The influence of the diameter of the deforming roller on the deviation from straightness of the complex design of the metal cord was assessed using the criterion of a comprehensive assessment. The results of the experiment obtained in the manufacture of steel cord using deforming rollers are presented. The diameters of the deforming rollers are determined, which make it possible to reduce the deviation from the straightness of the metal cord of a complex design.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"560 - 563"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990599","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microdroplet Phase of Cathode Erosion of a Stationary Vacuum Arc 静止真空电弧阴极侵蚀的微液滴相
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700504
A. P. Laskovnev, V. G. Zaleski, G. V. Markov, A. A. Shegidevich, A. P. Ralko, E. A. Azarkova
{"title":"Microdroplet Phase of Cathode Erosion of a Stationary Vacuum Arc","authors":"A. P. Laskovnev,&nbsp;V. G. Zaleski,&nbsp;G. V. Markov,&nbsp;A. A. Shegidevich,&nbsp;A. P. Ralko,&nbsp;E. A. Azarkova","doi":"10.3103/S1068375525700504","DOIUrl":"10.3103/S1068375525700504","url":null,"abstract":"<p>A model of heat transfer in the cathode spot region of a vacuum arc of pure metals is constructed and the process of formation of microdrops generated by a cathode spot is described on its basis. Analytical expressions determining the diameter of microdrops and its functional dependences on the parameters of the vacuum arc discharge are obtained.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"500 - 505"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Features of Chip Formation and Wear of Blades Made of Superhard Materials Based on CBN during Turning Hardened Steels 基于CBN的超硬材料叶片车削硬化钢时切屑形成及磨损特征
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700498
V. Ya. Lebedev, V. E. Babich, Yu. A. Ziziko, N. V. Lebedev
{"title":"Features of Chip Formation and Wear of Blades Made of Superhard Materials Based on CBN during Turning Hardened Steels","authors":"V. Ya. Lebedev,&nbsp;V. E. Babich,&nbsp;Yu. A. Ziziko,&nbsp;N. V. Lebedev","doi":"10.3103/S1068375525700498","DOIUrl":"10.3103/S1068375525700498","url":null,"abstract":"<p>The results of a study of chip formation during turning of hardened steels 40Kh, SHKh15, and R6M5 with a hardness of 50–65 HRC using a tool based on cubic boron nitride (CBN) are given. The effect of cutting modes and microgeometry of the working surfaces of the blades on the shrinkage and shape of the chip is shown. The change in the morphology of ground and diamond-lapped working surfaces of the blades during the cutting process is considered and the effect of its transformation on the dynamics of the turning process and the quality of the machined surfaces is shown. It is demonstrated that the morphology of the blade surface affects the processes of contact interaction between the tool and the workpiece materials, the shape of the chip and, after finishing, provides tribological contact conditions that reduce thermal stress and dynamic disturbance during a long cutting process.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"492 - 499"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990416","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanochemical Synthesis of G-Phases: Ni/Co–Ti–Si and Al–Ti–Fe/Co Systems 机械化学合成g相：Ni/Co - ti - si和Al-Ti-Fe /Co体系
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700437
M. A. Eryomina, S. F. Lomayeva
{"title":"Mechanochemical Synthesis of G-Phases: Ni/Co–Ti–Si and Al–Ti–Fe/Co Systems","authors":"M. A. Eryomina,&nbsp;S. F. Lomayeva","doi":"10.3103/S1068375525700437","DOIUrl":"10.3103/S1068375525700437","url":null,"abstract":"<p>A method for the synthesis of G-phases (~90 vol % content) at low temperatures and short duration of heat treatment is proposed. Ti<sub>6</sub>Co<sub>16</sub>Si<sub>7</sub>, Ti<sub>6</sub>Ni<sub>16</sub>Si<sub>7</sub>, Ti<sub>6</sub>Al<sub>16</sub>Fe<sub>7</sub> and Ti<sub>6</sub>Al<sub>16</sub>Co<sub>7</sub> G-phases were synthesized by mechanical alloying of pure constituent elements and subsequent heat treatment at 600 or 900°C for 1 h. The structural-phase state of mechanically alloyed and annealed powders has been studied, and the temperatures of the formation of G-phases have been determined.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"453 - 458"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990516","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Elaborating the Theory of Cross Rolling and Theories of Metal Fracture under Plastic Flow 阐述了塑性流动下的交叉轧制理论和金属断裂理论
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700589
G. V. Kozhevnikova, V. Ya. Shchukin, S. S. Dubienets
{"title":"Elaborating the Theory of Cross Rolling and Theories of Metal Fracture under Plastic Flow","authors":"G. V. Kozhevnikova,&nbsp;V. Ya. Shchukin,&nbsp;S. S. Dubienets","doi":"10.3103/S1068375525700589","DOIUrl":"10.3103/S1068375525700589","url":null,"abstract":"<p>Aspects of the theory of metal forming are developed in sections of the theory of cross rolling, its subsection of the theory of cross wedge rolling, the phenomenological deformation theory of metal fracture, and the energy theory of metal fracture during plastic flow.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"553 - 559"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990407","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Features of Local Plasma Electrolytic Treatment of the Lateral Surface of a Rotating Cylinder 旋转圆柱体侧面局部等离子体电解处理的特点
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700632
S. A. Kusmanov, S. Yu. Shadrin, I. V. Tambovskiy, T. L. Mukhacheva, T. M. Golubeva, N. L. Smirnova, S. N. Grigoriev
{"title":"Features of Local Plasma Electrolytic Treatment of the Lateral Surface of a Rotating Cylinder","authors":"S. A. Kusmanov,&nbsp;S. Yu. Shadrin,&nbsp;I. V. Tambovskiy,&nbsp;T. L. Mukhacheva,&nbsp;T. M. Golubeva,&nbsp;N. L. Smirnova,&nbsp;S. N. Grigoriev","doi":"10.3103/S1068375525700632","DOIUrl":"10.3103/S1068375525700632","url":null,"abstract":"<p>The article considers the features of the local plasma electrolytic treatment by the jet feed of an electrolyte onto the side surface of a rotating cylinder made of low-carbon steel. The influence of hydrodynamic parameters of the treatment and voltage on the electro- and thermos-physical characteristics of the process was studied. The optimum values of the electrolyte flow rate, the nozzle diameter, and the distance between the sprayer and the treated surface were established that meet the developed conditions for the efficiency of the local plasma electrolytic treatment. Volt-ampere and volt-temperature characteristics of the process that have common patterns with the treatment by the immersion method when the operating voltage range is shifted towards higher values were obtained. A technique for determining the heat flux into a metal sample during the local treatment with an electrolyte jet was developed based on temperature measurements performed outside the heated area, using which the features of the heat exchange in the electrolyte–vapor–gas layer–rotating cylinder-electrode system were studied.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"586 - 597"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990414","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Modification of Composite Oligomer in a Microwave Electromagnetic Field 微波电磁场下复合低聚物的改性研究
IF 0.7
Surface Engineering and Applied Electrochemistry Pub Date : 2025-09-05 DOI: 10.3103/S1068375525700383
S. G. Kalganova, Yu. A. Kadykova, A. S. Sivak, G. V. Sakhadzhi, E. Yu. Vasinkina
{"title":"Modification of Composite Oligomer in a Microwave Electromagnetic Field","authors":"S. G. Kalganova,&nbsp;Yu. A. Kadykova,&nbsp;A. S. Sivak,&nbsp;G. V. Sakhadzhi,&nbsp;E. Yu. Vasinkina","doi":"10.3103/S1068375525700383","DOIUrl":"10.3103/S1068375525700383","url":null,"abstract":"<p>This paper presents the results of the study of the influence of the microwave electromagnetic field on the properties of the epoxy basalt-filled oligomer and the composite obtained on its basis; the relevance of the study is substantiated. The existing technological schemes of microwave modification of thermoplastics and the novelty of the proposed solution are considered. The influence of the electric field strength of the electromagnetic wave on the epoxy basalt-filled oligomer has been established, at which the maximum modifying effect is achieved, which is of great scientific and practical importance for the development of the technology of microwave modification of the oligomer. The results of resistance to various aggressive media have been obtained, which show that the studied physical and mechanical characteristics of the epoxy basalt-filled material after exposure to aggressive media decrease by less than 14%, which corresponds to their good resistance to aggressive media. Thus, the effectiveness and expediency of using a microwave electromagnetic field for the modification of a basalt-filled epoxy oligomer and a composite obtained on its basis has been proven.</p>","PeriodicalId":782,"journal":{"name":"Surface Engineering and Applied Electrochemistry","volume":"61 4","pages":"413 - 420"},"PeriodicalIF":0.7,"publicationDate":"2025-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144990330","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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