Advances in Manufacturing最新文献

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A machine learning-based calibration method for strength simulation of self-piercing riveted joints 基于机器学习的自冲铆接强度模拟校准方法
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-06-25 DOI: 10.1007/s40436-024-00502-3
Yu-Xiang Ji, Li Huang, Qiu-Ren Chen, Charles K. S. Moy, Jing-Yi Zhang, Xiao-Ya Hu, Jian Wang, Guo-Bi Tan, Qing Liu
{"title":"A machine learning-based calibration method for strength simulation of self-piercing riveted joints","authors":"Yu-Xiang Ji, Li Huang, Qiu-Ren Chen, Charles K. S. Moy, Jing-Yi Zhang, Xiao-Ya Hu, Jian Wang, Guo-Bi Tan, Qing Liu","doi":"10.1007/s40436-024-00502-3","DOIUrl":"https://doi.org/10.1007/s40436-024-00502-3","url":null,"abstract":"<p>This paper presents a new machine learning-based calibration framework for strength simulation models of self-piercing riveted (SPR) joints. Strength simulations were conducted through the integrated modeling of SPR joints from process to performance, while physical quasi-static tensile tests were performed on combinations of DP600 high-strength steel and 5754 aluminum alloy sheets under lap-shear loading conditions. A sensitivity study of the critical simulation parameters (e.g., friction coefficient and scaling factor) was conducted using the controlled variables method and Sobol sensitivity analysis for feature selection. Subsequently, machine-learning-based surrogate models were used to train and accurately represent the mapping between the detailed joint profile and its load-displacement curve. Calibration of the simulation model is defined as a dual-objective optimization task to minimize errors in key load displacement features between simulations and experiments. A multi-objective genetic algorithm (MOGA) was chosen for optimization. The three combinations of SPR joints illustrated the effectiveness of the proposed framework, and good agreement was achieved between the calibrated models and experiments.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-06-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141505968","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Numerical/experimental investigation of the effect of the laser treatment on the thickness distribution of a magnesium superplastically formed part 激光处理对镁合金超塑性成形部件厚度分布影响的数值/实验研究
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-06-20 DOI: 10.1007/s40436-024-00497-x
Angela Cusanno, Pasquale Guglielmi, Donato Sorgente, Gianfranco Palumbo
{"title":"Numerical/experimental investigation of the effect of the laser treatment on the thickness distribution of a magnesium superplastically formed part","authors":"Angela Cusanno, Pasquale Guglielmi, Donato Sorgente, Gianfranco Palumbo","doi":"10.1007/s40436-024-00497-x","DOIUrl":"https://doi.org/10.1007/s40436-024-00497-x","url":null,"abstract":"<p>The growing need for high-performance components in terms of shape and mechanical properties encourages the adoption of integrated technological solutions. In the present work, a novel methodology for affecting the superplastic behaviour and, in turn, the thickness distribution of magnesium alloy components is proposed. Through heat treatments using a CO<sub>2</sub> laser, the grain size was locally changed, thus modifying the superplastic behaviour in a predefined area of the blank. Both the grain coarsening produced by the laser heat treatment and the superplastic forming of the heat treated blank were simulated using a finite element model, which allowed to set the related process parameters for the manufacturing of the investigated case study (a truncated cone). The thermal finite element model of the laser heat treatment, calibrated using the experimental temperature evolutions acquired in specific areas during the heat treatment, was used to evaluate the influence of process parameters on the grain size evolution. The laser heat treatment was able to significantly promote the grain growth, increasing the mean grain size from about 8 µm to twice (about 17 µm). The resulting grain size distributions were implemented in the mechanical finite element model of the superplastic forming process and the combination of laser parameters which allowed to obtain the most uniform thickness distribution on the final component was finally experimentally reproduced and measured for validation purposes. Even in the case of the laboratory scale application, characterised by quite small dimensions, the proposed approach revealed to be effective, to improving the thinning factor (<i>t</i><sub>MIN</sub>/<i>t</i><sub>AVG</sub>) of the formed part from 0.85 to 0.89, and providing an increase in the thickness uniformity of about 4.7%.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-06-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141506046","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
CMAGAN: classifier-aided minority augmentation generative adversarial networks for industrial imbalanced data and its application to fault prediction CMAGAN:针对工业不平衡数据的分类器辅助少数增强生成对抗网络及其在故障预测中的应用
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-06-18 DOI: 10.1007/s40436-024-00496-y
Wen-Jie Wang, Zhao Liu, Ping Zhu
{"title":"CMAGAN: classifier-aided minority augmentation generative adversarial networks for industrial imbalanced data and its application to fault prediction","authors":"Wen-Jie Wang, Zhao Liu, Ping Zhu","doi":"10.1007/s40436-024-00496-y","DOIUrl":"https://doi.org/10.1007/s40436-024-00496-y","url":null,"abstract":"<p>Class imbalance is a common characteristic of industrial data that adversely affects industrial data mining because it leads to the biased training of machine learning models. To address this issue, the augmentation of samples in minority classes based on generative adversarial networks (GANs) has been demonstrated as an effective approach. This study proposes a novel GAN-based minority class augmentation approach named classifier-aided minority augmentation generative adversarial network (CMAGAN). In the CMAGAN framework, an outlier elimination strategy is first applied to each class to minimize the negative impacts of outliers. Subsequently, a newly designed boundary-strengthening learning GAN (BSLGAN) is employed to generate additional samples for minority classes. By incorporating a supplementary classifier and innovative training mechanisms, the BSLGAN focuses on learning the distribution of samples near classification boundaries. Consequently, it can fully capture the characteristics of the target class and generate highly realistic samples with clear boundaries. Finally, the new samples are filtered based on the Mahalanobis distance to ensure that they are within the desired distribution. To evaluate the effectiveness of the proposed approach, CMAGAN was used to solve the class imbalance problem in eight real-world fault-prediction applications. The performance of CMAGAN was compared with that of seven other algorithms, including state-of-the-art GAN-based methods, and the results indicated that CMAGAN could provide higher-quality augmented results.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141505970","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Improving RSW nugget diameter prediction method: unleashing the power of multi-fidelity neural networks and transfer learning 改进 RSW 金块直径预测方法:释放多保真度神经网络和迁移学习的力量
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-06-18 DOI: 10.1007/s40436-024-00503-2
Zhong-Jie Yue, Qiu-Ren Chen, Zu-Guo Bao, Li Huang, Guo-Bi Tan, Ze-Hong Hou, Mu-Shi Li, Shi-Yao Huang, Hai-Long Zhao, Jing-Yu Kong, Jia Wang, Qing Liu
{"title":"Improving RSW nugget diameter prediction method: unleashing the power of multi-fidelity neural networks and transfer learning","authors":"Zhong-Jie Yue, Qiu-Ren Chen, Zu-Guo Bao, Li Huang, Guo-Bi Tan, Ze-Hong Hou, Mu-Shi Li, Shi-Yao Huang, Hai-Long Zhao, Jing-Yu Kong, Jia Wang, Qing Liu","doi":"10.1007/s40436-024-00503-2","DOIUrl":"https://doi.org/10.1007/s40436-024-00503-2","url":null,"abstract":"<p>This research presents an innovative approach to accurately predict the nugget diameter in resistance spot welding (RSW) by leveraging machine learning and transfer learning methods. Initially, low-fidelity (LF) data were obtained through finite element numerical simulation and design of experiments (DOEs) to train the LF machine learning model. Subsequently, high-fidelity (HF) data were collected from RSW process experiments and used to fine-tune the LF model by transfer learning techniques. The accuracy and generalization performance of the models were thoroughly validated. The results demonstrated that combining different fidelity datasets and employing transfer learning could significantly improve the prediction accuracy while minimize the costs associated with experimental trials, and provide an effective and valuable method for predicting critical process parameters in RSW.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141505969","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Data-driven approach to predict the fatigue properties of ferrous metal materials using the cGAN and machine-learning algorithms 使用 cGAN 和机器学习算法预测黑色金属材料疲劳特性的数据驱动方法
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-06-03 DOI: 10.1007/s40436-024-00491-3
Si-Geng Li, Qiu-Ren Chen, Li Huang, Min Chen, Chen-Di Wei, Zhong-Jie Yue, Ru-Xue Liu, Chao Tong, Qing Liu
{"title":"Data-driven approach to predict the fatigue properties of ferrous metal materials using the cGAN and machine-learning algorithms","authors":"Si-Geng Li, Qiu-Ren Chen, Li Huang, Min Chen, Chen-Di Wei, Zhong-Jie Yue, Ru-Xue Liu, Chao Tong, Qing Liu","doi":"10.1007/s40436-024-00491-3","DOIUrl":"https://doi.org/10.1007/s40436-024-00491-3","url":null,"abstract":"<p>The stress-life curve (S–N) and low-cycle strain-life curve (E–N) are the two primary representations used to characterize the fatigue behavior of a material. These material fatigue curves are essential for structural fatigue analysis. However, conducting material fatigue tests is expensive and time-intensive. To address the challenge of data limitations on ferrous metal materials, we propose a novel method that utilizes the Random Forest Algorithm and transfer learning to predict the S–N and E–N curves of ferrous materials. In addition, a data-augmentation framework is introduced using a conditional generative adversarial network (cGAN) to overcome data deficiencies. By incorporating the cGAN-generated data, the accuracy (<i>R</i><sup>2</sup>) of the Random Forest Algorithm-trained model is improved by 0.3–0.6. It is proven that the cGAN can significantly enhance the prediction accuracy of the machine-learning model and balance the cost of obtaining fatigue data from the experiment.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-06-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141254318","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Laser welding monitoring techniques based on optical diagnosis and artificial intelligence: a review 基于光学诊断和人工智能的激光焊接监控技术:综述
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-06-03 DOI: 10.1007/s40436-024-00493-1
Yi-Wei Huang, Xiang-Dong Gao, Perry P. Gao, Bo Ma, Yan-Xi Zhang
{"title":"Laser welding monitoring techniques based on optical diagnosis and artificial intelligence: a review","authors":"Yi-Wei Huang, Xiang-Dong Gao, Perry P. Gao, Bo Ma, Yan-Xi Zhang","doi":"10.1007/s40436-024-00493-1","DOIUrl":"https://doi.org/10.1007/s40436-024-00493-1","url":null,"abstract":"<p>Laser welding is an efficient and precise joining method widely used in various industries. Real-time monitoring of the welding process is important for improving the quality of the weld products. This study provides an overview of the optical diagnostics of the laser welding process. The common welding defects and their formation mechanisms are described, starting with an introduction to the principles of laser welding. Optical signal sources are divided into radiated and external active lights, and different monitoring systems are summarized and classified. Also, the applications of artificial intelligence techniques in data processing, weld defect prediction and classification, and adaptive welding control are summarized. Finally, future research and challenges in real-time laser welding monitoring technology based on optical diagnostics are discussed. This study demonstrated that optical diagnostic techniques could acquire substantial information about the laser welding process and help identify welding defects.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-06-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141254142","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Exoskeleton active assistance strategy for human muscle activation reduction during linear and circular walking 在直线和环形行走过程中减少人体肌肉激活的外骨骼主动辅助策略
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-05-31 DOI: 10.1007/s40436-024-00504-1
Wen-Tao Sheng, Ke-Yao Liang, Hai-Bin Tang
{"title":"Exoskeleton active assistance strategy for human muscle activation reduction during linear and circular walking","authors":"Wen-Tao Sheng, Ke-Yao Liang, Hai-Bin Tang","doi":"10.1007/s40436-024-00504-1","DOIUrl":"https://doi.org/10.1007/s40436-024-00504-1","url":null,"abstract":"<p>The exoskeleton is employed to assist humans in various domains including military missions, rehabilitation, industrial operation, and activities of daily living (ADLs).Walking is a fundamental ADL, and exoskeletons are capable of reducing the activation and metabolism of lower extremity muscles through active assistance during walking. To improve the performance of active assistance strategy, this article proposes a framework using an active hip exoskeleton. Subsequently, it correlates to an already established Bayesian-based human gait recognition algorithm, with a particular focus on linear and circular walking within industrial and ADL contexts. In theorizing this strategy for exoskeletons, this study further reveals, in part, the activation characteristics of human hip muscles for the instruction and regulation of active assistance duration and onset timing. This proposed active assistance strategy provides new insights for enhancing the performance of assistive robots and facilitating human robot interaction within the context of ADLs.</p>","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141188765","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Deep learning methods for roping defect analysis in aluminum alloy sheets: prediction and grading 用于铝合金板材索状缺陷分析的深度学习方法:预测与分级
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-05-24 DOI: 10.1007/s40436-024-00499-9
Yuan-Zhe Hu, Ru-Xue Liu, Jia-Peng He, Guo-Wei Zhou, Da-Yong Li
{"title":"Deep learning methods for roping defect analysis in aluminum alloy sheets: prediction and grading","authors":"Yuan-Zhe Hu, Ru-Xue Liu, Jia-Peng He, Guo-Wei Zhou, Da-Yong Li","doi":"10.1007/s40436-024-00499-9","DOIUrl":"https://doi.org/10.1007/s40436-024-00499-9","url":null,"abstract":"","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141100324","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A multi-objective optimization based on machine learning for dimension precision of wax pattern in turbine blade manufacturing 基于机器学习的多目标优化方法,用于提高涡轮叶片制造中蜡型的尺寸精度
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-05-17 DOI: 10.1007/s40436-024-00492-2
Jing Dai, Song-Zhe Xu, Chao-Yue Chen, Tao Hu, San-san Shuai, Wei-Dong Xuan, Jiang Wang, Zhong-Ming Ren
{"title":"A multi-objective optimization based on machine learning for dimension precision of wax pattern in turbine blade manufacturing","authors":"Jing Dai, Song-Zhe Xu, Chao-Yue Chen, Tao Hu, San-san Shuai, Wei-Dong Xuan, Jiang Wang, Zhong-Ming Ren","doi":"10.1007/s40436-024-00492-2","DOIUrl":"https://doi.org/10.1007/s40436-024-00492-2","url":null,"abstract":"","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140966118","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Research progress of magnetorheological polishing technology: a review 磁流变抛光技术的研究进展:综述
IF 5.2 2区 工程技术
Advances in Manufacturing Pub Date : 2024-05-16 DOI: 10.1007/s40436-024-00490-4
Ming-Ming Lu, Ya-Kun Yang, Jie-Qiong Lin, Yong-Sheng Du, Xiao-Qin Zhou
{"title":"Research progress of magnetorheological polishing technology: a review","authors":"Ming-Ming Lu, Ya-Kun Yang, Jie-Qiong Lin, Yong-Sheng Du, Xiao-Qin Zhou","doi":"10.1007/s40436-024-00490-4","DOIUrl":"https://doi.org/10.1007/s40436-024-00490-4","url":null,"abstract":"","PeriodicalId":7342,"journal":{"name":"Advances in Manufacturing","volume":null,"pages":null},"PeriodicalIF":5.2,"publicationDate":"2024-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140967439","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
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