Oxidation of Metals最新文献_第2页

Type I and Type II Hot Corrosion of Ni-Based Alloys Without an Incubation Period 镍基合金无潜伏期的I型和II型热腐蚀

IF 1.5 3区材料科学

Oxidation of Metals Pub Date : 2025-06-30 DOI: 10.1007/s11085-025-10341-7

E. Peruse, D. Diomande, G. Dufour, L. Hunault, R. Podor, J. Ghanbaja, P.-J. Panteix, L. Aranda, F. Pedraza, S. Knittel, T. Sanviemvongsak, M. Vilasi, S. Mathieu

引用次数: 0

Comparison of Laboratory-Scale Methods for Assessing Deposit-Induced Corrosion of Boiler Materials in Biomass Combustion and Recovery Boilers 生物质燃烧和回收锅炉锅炉材料沉积物腐蚀实验室规模评估方法的比较

IF 1.5 3区材料科学

Oxidation of Metals Pub Date : 2025-06-26 DOI: 10.1007/s11085-025-10339-1

J.-E. Eriksson, S. Mori, L. Silvander, L. Hupa, J. Lehmusto

{"title":"Comparison of Laboratory-Scale Methods for Assessing Deposit-Induced Corrosion of Boiler Materials in Biomass Combustion and Recovery Boilers","authors":"J.-E. Eriksson, S. Mori, L. Silvander, L. Hupa, J. Lehmusto","doi":"10.1007/s11085-025-10339-1","DOIUrl":"10.1007/s11085-025-10339-1","url":null,"abstract":"<div>Various instrumental methods for analyzing high-temperature corrosion of boiler materials were explored and compared. These methods were applied to gain deeper insights into corrosion due to two salt mixtures containing Na, K, SO4, and Cl below and above the mixtures’ first melting points. Stainless steel AISI316 and high-alloyed Sanicro28, typically used in heat exchangers in power plants, were exposed to salt mixtures in a laboratory tube furnace for 168 h. The extent of the metal corrosion following exposure was measured through mass loss, changes in the surface topography using optical 3D imaging, and dimensional metrology. Additionally, the morphology, thickness, and composition of the formed oxide scales were characterized using SEM–EDX. The information gathered from each method confirmed the impact of the synthetic salt deposit and temperature on the metal corrosion. Combining several methods enables detailed studies of changes taking place on the metal surface after exposure to challenging environments. The results also suggested that partial melting of the deposit had a higher impact on the corrosion than its chloride content.</div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 4","pages":""},"PeriodicalIF":1.5,"publicationDate":"2025-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-025-10339-1.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145169871","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Modeling the Oxidation Kinetics of Ti-6Al-4 V Spherical Powder at High Temperatures ti - 6al - 4v球形粉末高温氧化动力学模拟

IF 1.5 3区材料科学

Oxidation of Metals Pub Date : 2025-06-24 DOI: 10.1007/s11085-025-10336-4

M. Siblani, M. Ollivier, P. Chartrand, L. Favergeon

{"title":"Modeling the Oxidation Kinetics of Ti-6Al-4 V Spherical Powder at High Temperatures","authors":"M. Siblani, M. Ollivier, P. Chartrand, L. Favergeon","doi":"10.1007/s11085-025-10336-4","DOIUrl":"10.1007/s11085-025-10336-4","url":null,"abstract":"<div>The aim of the present work is to establish a kinetic law for the oxidation of Ti-6Al-4V (Ti64) spherical powder at high temperatures miming the possible oxidation of such powder within a laser powder bed fusion process. The oxidation experiments were followed by isothermal and isobaric thermogravimetry between 700 and 750 °C, under a controlled partial pressure of O2 in the range of 0.1 to 0.75 atm. Beside the duplex structure of the oxide layers formed, namely an inner layer composed mainly of TiO2 and an outer one composed of Al2O3, it was found that the oxidation rate is limited by one rate-determining step occurring in a single reaction zone: the Al2O3 layer. The study of how the growth rate varies with the partial pressure of O2 highlighted that the rate-determining step is the diffusion of interstitial oxygen as a dumbbell in this Al2O3 layer. Based on physico-geometrical description of the reaction, a complete reaction rate equation is then proposed by taking into account the spherical geometry and the dimensions of the Ti64 particles as well as a dependence of the reaction rate with temperature and partial pressure of O2. The rate law is very satisfactorily confronted to the experimental data.</div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 4","pages":""},"PeriodicalIF":1.5,"publicationDate":"2025-06-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145169388","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

An Overview of Rare Earth-Doped Ceramic Thermal Barrier Coatings for High-Temperature Performance of Nickel-Based Superalloys 用于镍基高温合金高温性能的稀土掺杂陶瓷热障涂层综述

IF 1.5 3区材料科学

Oxidation of Metals Pub Date : 2025-06-24 DOI: 10.1007/s11085-025-10340-8

Dinesh Diwahar, Vasumathi Manivachakan, Rashia Begum Syed

{"title":"An Overview of Rare Earth-Doped Ceramic Thermal Barrier Coatings for High-Temperature Performance of Nickel-Based Superalloys","authors":"Dinesh Diwahar, Vasumathi Manivachakan, Rashia Begum Syed","doi":"10.1007/s11085-025-10340-8","DOIUrl":"10.1007/s11085-025-10340-8","url":null,"abstract":"<div>Superalloys are high-performing alloys and serve as an important class of structural material for utility in gas turbine key components where high temperatures and pressures are involved. However, prolonged exposure to severe oxidation causes material degradation, which eventually affects the mechanical properties of alloys and results in component failure. Therefore, the material failure at high temperatures can be minimized by surface treatments such as the provision of coatings. On account of protecting the metal components such as gas turbine blades and combustion chamber structures that are subjected to high temperatures, the method of provision of thermal barrier coatings (TBCs) becomes mandatory. The coating extends the life of the component by lowering the oxidation and thermal fatigue, at the same time enhancing the substrate durability by providing excellent thermal insulation to the gas turbine components, to make them operate at higher temperatures. Investigations were conducted on several coating methods, including plasma spray, electron-beam physical vapor deposition with bond coat, and topcoat materials, on the superalloy substrate materials. This review focuses on thermal barrier coating processes, the new coating materials, their property at high-temperature conditions, and subsequent failure mechanisms during their utility in gas turbine applications.</div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 4","pages":""},"PeriodicalIF":1.5,"publicationDate":"2025-06-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145169389","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Evolution of Oxide Phases and Residual Stress in HAYNES® 282® Superalloy During Long-Term High-Temperature Oxidation HAYNES®282®高温合金在长期高温氧化过程中氧化相的演变和残余应力

IF 1.5 3区材料科学

Oxidation of Metals Pub Date : 2025-06-12 DOI: 10.1007/s11085-025-10337-3

Hsiao-Ming Tung, Ting-Li Chen, Kuan-Che Lan

{"title":"Evolution of Oxide Phases and Residual Stress in HAYNES® 282® Superalloy During Long-Term High-Temperature Oxidation","authors":"Hsiao-Ming Tung, Ting-Li Chen, Kuan-Che Lan","doi":"10.1007/s11085-025-10337-3","DOIUrl":"10.1007/s11085-025-10337-3","url":null,"abstract":"<div>The long-term oxidation behavior of the HAYNES® 282® superalloy was systematically investigated in air at temperatures ranging from 800 to 950 °C for durations of up to 720 h. The oxide phases that developed on the surface of the alloy were characterized using X-ray diffraction and energy-dispersive X-ray spectroscopy (EDS). The residual stress within the Cr2O3 layer was assessed utilizing the average X-ray strain method. The primary oxide phase was identified as rhombohedral Cr2O3, with secondary phases including rutile-TiO2, spinel-MnCr2O4, and perovskite CoTiO3. The thickness of the external oxide layer increased with both oxidation temperature and time, adhering to parabolic kinetics. EDS mapping indicated the dispersion of Al-rich and Ti-rich oxides internally, suggesting the precipitation of Al2O3 and TiO2 beneath the external Cr2O3 layer. The activation energy for the long-term oxidation of HAYNES® 282® was calculated to be 272.5 ± 15.0 kJ mol−1. The total residual stresses within the Cr2O3 phase measured at room temperature were found to be entirely compressive. The calculated intrinsic residual stress associated with Cr2O3 growth at 800 °C exhibited a transition from tensile to compressive, whereas at 950 °C, it remained tensile. The evolution of intrinsic stress in relation to oxidation time, temperature, and scale thickness was discussed in the context of the crystallite coalescence model and the Pilling–Bedworth ratio.</div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 3","pages":""},"PeriodicalIF":1.5,"publicationDate":"2025-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-025-10337-3.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145164876","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Composite “Aluminum–Activated Carbon–Graphite” Powders: Preparation and High-Temperature Oxidation 复合“铝-活性炭-石墨”粉末的制备及高温氧化

IF 1.5 3区材料科学

Oxidation of Metals Pub Date : 2025-06-12 DOI: 10.1007/s11085-025-10338-2

D. A. Bulatnikov, A. I. Malkin, L. D. Yagudin, A. V. Ishutin, D. A. Popov, V. N. Chuvildeev

引用次数: 0

Investigation of the Internal Oxidation and Hot Rolling Deformation Behavior in Ni36 Ni36内部氧化及热轧变形行为研究

IF 2.1 3区材料科学

Oxidation of Metals Pub Date : 2025-05-22 DOI: 10.1007/s11085-025-10335-5

Zhang Wei, Xiaojiang Liu, Tao Jia, Yangqiang He, Haoran Jiang, YiFei Gao, Chuang Wang, Xiaoyao Dou

{"title":"Investigation of the Internal Oxidation and Hot Rolling Deformation Behavior in Ni36","authors":"Zhang Wei, Xiaojiang Liu, Tao Jia, Yangqiang He, Haoran Jiang, YiFei Gao, Chuang Wang, Xiaoyao Dou","doi":"10.1007/s11085-025-10335-5","DOIUrl":"10.1007/s11085-025-10335-5","url":null,"abstract":"<div>The oxidation behavior of Ni36 was investigated through high-temperature oxidation experiments under air conditions at oxidation temperatures of 1000 °C and 1200 °C and oxidation times ranging from 0.5–3 h. A kinetic model for internal oxidation was established to elucidate the formation mechanism of the internal oxidation zone. The results indicate that the external scale consists of two layers: outer layer primarily composed of Fe2O3 and inner layer primarily comprising a mixture of Fe3O4 and NiO. The internal oxidation zone exhibits both intragranular and intergranular oxidation structures, intragranular oxidation primarily composed of Fe3O4 and FeO, intergranular oxidation predominantly consists of Fe oxides. At 1200 °C, the depth of the intragranular oxidation approaches that of the intergranular oxidation. Single-pass hot rolling experiments using wedge-shaped samples were conducted to study the effects of heating temperature and reduction ratio on the deformation behavior of the internal oxidation zone. The results show that cracks and holes in the internal oxidation zone decrease as the heating temperature increases. Furthermore, under the influence of tensile stress along the rolling direction, cracks and holes are more severe in the side surface compared to the rolled surface. </div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 3","pages":""},"PeriodicalIF":2.1,"publicationDate":"2025-05-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144108613","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Oxidation Behaviour of Ni–Al and Ni–Cr–Al Alloys in Dry and Wet Oxygen at 750 °C Ni-Al和Ni-Cr-Al合金在750℃干湿氧中的氧化行为

IF 2.1 3区材料科学

Oxidation of Metals Pub Date : 2025-05-07 DOI: 10.1007/s11085-025-10334-6

Shiyu Mao, Jianqiang Zhang

{"title":"Oxidation Behaviour of Ni–Al and Ni–Cr–Al Alloys in Dry and Wet Oxygen at 750 °C","authors":"Shiyu Mao, Jianqiang Zhang","doi":"10.1007/s11085-025-10334-6","DOIUrl":"10.1007/s11085-025-10334-6","url":null,"abstract":"<div>The oxidation behaviour of binary Ni-(3, 5)Al and ternary Ni-(3, 4, 5)Al-(15, 20)Cr alloys (all in wt%) was investigated in both Ar-20%O2 (dry oxygen) and Ar-20%O2-20%H2O (wet oxygen) at 750 °C. For Ni-3Al alloy, an external NiO and an internal oxidation zone (IOZ) were formed with an enhanced thickening kinetics in wet oxygen. Increasing Al to 5 wt% led to a partial protection of the surface by a thin alumina scale, together with non-protective NiO and IOZ as that for Ni-3Al. Adding Cr into Ni–Al alloys significantly increased oxidation protection. In dry oxygen, all ternary alloys formed mainly a thin protective alumina scale. This protective effect was significantly reduced in the presence of water vapour. For Ni-(3, 4)Al-15Cr, a complex multi-layered oxide structure was observed, with an external NiO, an inner oxide layer with a chromia band at the bottom, and an IOZ with alumina precipitates. Further increasing Cr to 20 wt% led to a dominant chromia band formation in the inner oxide region. For high Al (5 wt%) ternary alloys, a protective alumina scale was formed in most of the surface area. Oxide characterisation revealed that this thin layer of alumina was α-Al2O3. The effects of water vapour and alloy composition on oxide formation were discussed based on classic diffusion theory and oxidation kinetic analysis.</div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 3","pages":""},"PeriodicalIF":2.1,"publicationDate":"2025-05-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-025-10334-6.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143913779","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Study on the Mechanism of Oxidation-Accelerated Creep Damage of P92 Steel in 650 °C Superheated Steam 650℃过热蒸汽中P92钢氧化加速蠕变损伤机理的研究

IF 2.1 3区材料科学

Oxidation of Metals Pub Date : 2025-04-03 DOI: 10.1007/s11085-025-10333-7

C. G. Shang, M. L. Wang, Z. C. Zhou, Y. H. Lu, K. Yagi

{"title":"Study on the Mechanism of Oxidation-Accelerated Creep Damage of P92 Steel in 650 °C Superheated Steam","authors":"C. G. Shang, M. L. Wang, Z. C. Zhou, Y. H. Lu, K. Yagi","doi":"10.1007/s11085-025-10333-7","DOIUrl":"10.1007/s11085-025-10333-7","url":null,"abstract":"<div>In this study, creep tests were conducted on P92 steel at 650 °C under 110–155 MPa in both air and superheated steam environments to investigate the interaction between creep and oxidation. The combined effects of steam and different applied stresses influenced the structure and compactness of the oxide film, as well as the mechanisms of creep damage and creep crack growth, ultimately affecting creep rupture behavior. High applied stress levels (≥ 130 MPa), due to minimal oxidation and a rapid creep rate, the steam environment has a limited impact on creep life and material toughness. Additionally, crack propagation was hindered by the intact martensitic lath, delaying the creep fracture. In contrast, under low applied stress (≤ 110 MPa) in steam, cracking of grain boundary oxides facilitated creep crack growth along high-angle grain boundaries of recrystallization grains, which formed due to severe deformation during necking process in accelerated creep stage. Simultaneously, the presence of oxide on grain boundaries promoted grain boundaries sliding at the crack tip, thereby accelerate the accumulation of creep damage and reducing the toughness of the material.</div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"102 2","pages":""},"PeriodicalIF":2.1,"publicationDate":"2025-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143769920","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Separation and Recovery of Niobium Coating from 440C Tool Steel by High-Temperature Oxidation 高温氧化法分离和回收440C工具钢中铌涂层

IF 2.1 3区材料科学

Oxidation of Metals Pub Date : 2025-03-22 DOI: 10.1007/s11085-025-10332-8

Akanksha Gupta, Brajendra Mishra

引用次数: 0