{"title":"Static, Vibrational, and Thermo-Mechanical Design and Analysis of Piston Pin of IC Engine Using ANSYS","authors":"Emarti Kumari, Shiv Lal, Mahesh Choudhary, Brijesh Kumar Gurjar","doi":"10.1134/S1052618824701723","DOIUrl":"10.1134/S1052618824701723","url":null,"abstract":"<p>The bending and vibration characteristics have been investigated of the piston pin of internal combustion (IC) engine using where ANSYS 17.2 software. Piston pin is the main component of IC engine’s piston connecting rod assembly; which play a crucial role in transmitting gas force from piston to connecting rod to crankshaft. Design of piston pin needs the awareness of various boundary conditions, loading conditions and developed stress resultant (<i>N</i><sub><i>xx</i></sub>, <i>N</i><sub><i>yy</i></sub>, <i>N</i><sub><i>xy</i></sub>). It is also desires the information of materials, various types of surface treatments to increase its fatigue strength and avoid various modes of failures. Here, bending behavior of piston pin has been studied under mechanical and thermal load conditions after that analyzed the various stresses such as shear stress (τ<sub><i>xz</i></sub>, τ<sub><i>yz</i></sub>) and bending stress (σ<sub><i>xx</i></sub>, σ<sub><i>yy</i></sub>, σ<sub><i>xy</i></sub>). Moreover, the empirical formulas for piston pin geometry, clearance, importance of piston pin offset, and complete design procedure of IC engine piston pin is expressed. In this communication the effect of various boundary conditions (fully floating piston pin, semi floating piston pin and stationary piston pin), loading conditions, material properties (Material 1–4), inner cross section of piston pin has been investigated.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"99 - 116"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475192","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. Li, E. B. Sedakova, A. O. Pozdnyakov, A. D. Breki
{"title":"Development of a Wear-Sensitive Criterion for the Example of Simulating Surface Damage by the Polytetrafluoroethylene and F4K20 Molecular Models","authors":"S. Li, E. B. Sedakova, A. O. Pozdnyakov, A. D. Breki","doi":"10.1134/S1052618824701656","DOIUrl":"10.1134/S1052618824701656","url":null,"abstract":"<p>Several energy parameters of molecular models of polytetrafluoroethylene and its composite F4K20 are calculated. As a result of friction and wear modeling, the energies of intermolecular bonds in the volume of the constructed <span>(U_{{{text{inter}}}}^{{text{V}}})</span> models, in the surface zone <span>(U_{{{text{inter}}}}^{{text{S}}})</span>, and at the transfer layer–counterbody interface are determined, and the shear moduli of the material models under study are assessed. It is found that, in F4K20, compared with the original matrix, all of the above parameters increase, which may indicate stabilization of the kinetic state of molecules in the presence of a filler. Based on the results of a comparative analysis of <span>(U_{{{text{inter}}}}^{{text{V}}})</span>, <span>(U_{{{text{inter}}}}^{{text{S}}})</span>, and <span>(U_{{{text{inter}}}}^{{{text{ad}}}})</span> with the value of the linear wear rate determined for the materials under study as a result of tribological tests, the <span>(U_{{{text{inter}}}}^{{text{V}}})</span> value is proposed as a wear-sensitive criterion at the molecular level, and the <span>(U_{{{text{inter}}}}^{{{text{ad}}}})</span> value is proposed as an additional parameter characterizing the adhesive strength of the transfer layers.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"60 - 67"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475190","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A Simplified Method for Calculating the Secondary Field of a Cylindrical Shell in a Liquid","authors":"O. I. Kosarev","doi":"10.1134/S1052618824701644","DOIUrl":"10.1134/S1052618824701644","url":null,"abstract":"<p>A simplified method for calculating the secondary field in the far field of a finite cylindrical shell immersed in a liquid is proposed. A comparative assessment of the components of the total field associated with radiation caused by shell vibrations and sound reflection from an absolutely solid body is given. Recommendations for the use of the simplified method are given.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"1 - 7"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475144","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Nonlinear Rate-Controlled Deformation of Unidirectional CFRP under In-Plane Shear Conditions","authors":"A. M. Dumansky, M. A. Alimov, E. I. Fomina","doi":"10.1134/S1052618824701632","DOIUrl":"10.1134/S1052618824701632","url":null,"abstract":"<p>When designing thin-walled structures made of composite materials, the fundamental initial data are the unidirectional layer characteristics which depend to a large extent on the properties of the matrix and its adhesion to the fiber. In this paper, using the Rabotnov nonlinear constitutive relation, the regularities of deformation of a unidirectional carbon fiber-reinforced thermoplastic at high temperature under in-plane shear conditions are described. The application of the properties of resolvent operators used in hereditary mechanics of solids and the choice of approximation of the instantaneous stress–strain curve made it possible to invert the Rabotnov constitutive relation. Comparison with the experimental results showed the correctness of the proposed approach.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"8 - 15"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475146","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
V. A. Nosenko, N. D. Serdyukov, S. P. Kuznetsov, V. O. Kharlamov
{"title":"Intensity of Titanium Alloy Charging by Silicon Carbide Tool Wear Products during Grinding","authors":"V. A. Nosenko, N. D. Serdyukov, S. P. Kuznetsov, V. O. Kharlamov","doi":"10.1134/S1052618824701681","DOIUrl":"10.1134/S1052618824701681","url":null,"abstract":"<p>Based on the processing of a backscattered electron digital image of the ground surface and the results of X-ray spectral microanalysis, a method for determining the intensity of titanium alloy charging by wear products of an abrasive tool made of silicon carbide is developed. The numerical values of the charging intensity and the laws of its distribution are determined. The effect of radial feed on the charging intensity is established.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"117 - 124"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475193","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. A. Prikhod’ko, G. V. Kurapov, E. Yu. Azizov, A. V. Novitskii
{"title":"Kinematics of a Double-Row Planetary Internal Gear Transmission with Oval Gears on a Satellite","authors":"A. A. Prikhod’ko, G. V. Kurapov, E. Yu. Azizov, A. V. Novitskii","doi":"10.1134/S1052618824701693","DOIUrl":"10.1134/S1052618824701693","url":null,"abstract":"<p>Mechanical transmissions with noncircular gears are of interest to researchers, inventors, and engineers due to the high compactness of such mechanisms, as well as the implementation of a wide range of transmission functions. The kinematics of a planetary transmission with internal engagement with oval gears, which allows the implementation of reciprocating rotational motion of the output shaft, are examined. A kinematic model of the mechanism was constructed, and the law of motion was determined in the form of an analogue of the speed and position function of the output link. An experimental setup of the proposed planetary transmission has been developed, on the basis of which the position functions for three variants of the mechanism with different kinematic parameters have been investigated. Statistical analysis of the measurement errors showed the adequacy of the constructed kinematic model, which allows using it in future dynamic, power studies and the design of machines based on the proposed planetary transmission.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"25 - 32"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475142","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. R. Ganiev, V. P. Kasilov, O. N. Kislogubova, E. M. Konev, O. A. Butikova, N. E. Kochkina
{"title":"Intensification of the Process of Chitosan Dissolution Using Wave Resonance Effects","authors":"S. R. Ganiev, V. P. Kasilov, O. N. Kislogubova, E. M. Konev, O. A. Butikova, N. E. Kochkina","doi":"10.1134/S1052618824701620","DOIUrl":"10.1134/S1052618824701620","url":null,"abstract":"<p>The influence of wave resonance effects on the production of 1 and 2% chitosan solutions in 1% acetic acid is studied. It has been shown that wave treatment of biopolymer suspensions allows one to reduce the duration of the process of its dissolution from 1–2 days to 10–20 min. The resulting polysaccharide solutions do not contain a gel fraction and do not require filtration before further use. Chitosan solutions obtained by traditional mixing and using wave resonance effects have similar rheological characteristics.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"77 - 83"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475137","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of the Attached Mass of a Transported Gas–Liquid Medium on the Spatial Oscillations of a Pipeline with Vibrating Supports","authors":"M. M. Shakiryanov, A. A. Yulmukhametov","doi":"10.1134/S105261882470170X","DOIUrl":"10.1134/S105261882470170X","url":null,"abstract":"<p>Spatial vibrations of a pipeline with vibrating supports were investigated. The pipeline transports a gas–liquid medium with an annular structural flow pattern. The flow of particles of a gas–liquid mixture in the cross sections of an accelerated pipeline is taken into account. A comparative analysis of the results of calculations obtained from the analytical solution of linearized and numerical modeling of nonlinear equations of steady-state bending-rotational vibrations of a pipe is given. The influence of the internal attached mass of the transported product on the values of the natural frequencies of the first form of bending and angular oscillations of the pipeline is shown.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"16 - 24"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475138","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Modeling of Failed Unidirectional Linear Bonded Fiber Composites under Transverse Shear","authors":"R. K. Mekhtiev","doi":"10.1134/S1052618824701607","DOIUrl":"10.1134/S1052618824701607","url":null,"abstract":"<p>The case of a transverse shear plane with rectilinear adhesion cracks collinear to the <i>X</i> and <i>Y</i> axes, weakened by two doubly periodic circular holes and reinforced fillers, was considered. In the process of solving the problem, the goal is to determine the stress intensity factor at the ends of the cracks. For this purpose, boundary conditions are specified along the contour of the circular holes and filling materials. In this case, the boundary conditions are specified at the edges of the cracks. In the process of solving the problem using functions with complex variables, a system of infinite linear equations is obtained along the contour of the circular holes. On the crack faces, singular integral equations are obtained for the specified boundary conditions. The Gaussian method is used to solve singular integral methods in the system of finite algebraic methods. At the same time, a 3D model was built. It was found that the stresses in the plane in a state of intense deformation have large values at the end of the cracks.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"48 - 59"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475145","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Production of High-Strength Tungsten-Free Hard Alloys Based on Powders Obtained by Processing TN20 Alloy Waste by Electroerosive Dispersion in Water","authors":"E. V. Ageeva, E. V. Ageev","doi":"10.1134/S1052618824701590","DOIUrl":"10.1134/S1052618824701590","url":null,"abstract":"<p>The results of a study of the composition, structure, and properties of high-strength tungsten-free hard alloys based on powders obtained by processing TN20 alloy waste by electroerosive dispersion in water are reported. It is shown that the use of the spark plasma sintering method for the production of hard alloy products from powder obtained by electrical discharge dispersion of the TN20 alloy made it possible to improve the physical and mechanical properties of the tungsten-free hard alloy due to its fine-grained structure, uniform distribution of carbide phases, and the absence of significant pores, cracks, and discontinuities.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 1","pages":"84 - 90"},"PeriodicalIF":0.4,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143475194","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}