K. S. Korobov, A. V. Ripetsky, I. A. Nikolaev, L. N. Lesnevsky
{"title":"Statistical Approaches to Analysis of the Roughness of Vertical Surfaces of Samples Manufactured by the SLM Technology from AlSi10Mg Powder","authors":"K. S. Korobov, A. V. Ripetsky, I. A. Nikolaev, L. N. Lesnevsky","doi":"10.1134/S1052618824701802","DOIUrl":"10.1134/S1052618824701802","url":null,"abstract":"<p>Selective laser melting technology has become widespread in various industries, but a significant problem with selective laser melting, which remains to this day, is the high roughness of the surfaces of the parts being created, which prevents their subsequent use. An analysis of works devoted to the study and minimization of roughness on both horizontal and vertical surfaces grown at different angles to the construction platform was carried out. This study focuses on statistical processing using a correlation matrix of the results of the influence of the power, speed, and linear energy density (LED) on the roughness of vertically growing surfaces. To determine the influence of the LED value on the roughness of the vertical surfaces, four parameters were used: <i>Ra</i>, <i>Rz</i>, <i>Sa</i>, and <i>Sz</i>. The obtained results showed that, when using a certain value of the linear energy input, the vertical roughness <i>Ra</i> of the surface area of samples can be reduced from 15 to 2.5 µm.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"150 - 158"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784168","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Yu. Albagachiev, A. P. Yakovleva, A. G. Karavanova
{"title":"Improving the Surface Quality of Gear Trains by Combined Finishing Treatment","authors":"A. Yu. Albagachiev, A. P. Yakovleva, A. G. Karavanova","doi":"10.1134/S1052618824701838","DOIUrl":"10.1134/S1052618824701838","url":null,"abstract":"<p>When manufacturing gears and gear trains, a significant amount of scrap is generated due to thermal burns and cracks. This article presents a combined finishing process aimed at reducing defects, that is, burns and thermal cracks, on the involute surface of gear trains. Theoretical studies have been conducted to investigate the influence of combined finishing processing parameters on the temperature in the cutting zone, as well as the magnitude and sign of residual stresses after the combined finishing treatment. A comparison of the obtained values with experimental studies has been made.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"167 - 174"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784193","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
I. O. Zenin, P. D. Akulinichev, M. A. Al’bov, A. A. Goncharov
{"title":"Study of Finishing and Hardening Machining of Cycloidal Screw Surfaces in a Single Setup with Shaping","authors":"I. O. Zenin, P. D. Akulinichev, M. A. Al’bov, A. A. Goncharov","doi":"10.1134/S1052618824701796","DOIUrl":"10.1134/S1052618824701796","url":null,"abstract":"<p>The process of designing an experiment for the implementation of finishing–hardening machining of the cycloidal screw surface of a screw pump rotor using surface plastic deformation with computer controlled tooling in a single setup with shape formation is discussed. An experiment is described that confirms the efficiency of the proposed machining strategy. The results can be applied at the stage of technological preparation for the production of screw pumps.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"195 - 199"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784201","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Yu. Medvedev, V. R. Galimov, A. N. Pautov, A. A. Miniakhmetov, T. T. Fozilov
{"title":"Analysis of the Characteristics of the Linear and Inertia Friction Welding Processes of Nickel Alloys","authors":"A. Yu. Medvedev, V. R. Galimov, A. N. Pautov, A. A. Miniakhmetov, T. T. Fozilov","doi":"10.1134/S1052618824701851","DOIUrl":"10.1134/S1052618824701851","url":null,"abstract":"<p>The processes of inertia and linear friction welding of heat-resistant nickel alloys VZh-175, EP-742, and EP-741 are discussed. The programs developed for analyzing the characteristics for linear and inertia friction welding are analyzed. The developed finite-difference models of the temperature field are also described, the main features of which are the movement of the friction boundary, which simulates the process of upsetting. The analysis of the kinematic, force, energy, and temperature characteristics of linear and rotary friction welding cycles is carried out. Comparison of linear and rotary welding cycles by 14 characteristics showed that the most informative in terms of data transfer are the upsetting rate and the upset value, the temperature at the joint, the specific thermal power, work on upsetting the unit volume, and the coefficient of friction.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"182 - 189"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784196","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
P. A. Laryushkin, A. A. Khrestina, Yu. V. Sinitsyna, A. V. Semenov
{"title":"The Issue of Type Synthesis of Kinematic Chains of Spherical Parallel Mechanisms with Linear Drives","authors":"P. A. Laryushkin, A. A. Khrestina, Yu. V. Sinitsyna, A. V. Semenov","doi":"10.1134/S1052618824701760","DOIUrl":"10.1134/S1052618824701760","url":null,"abstract":"<p>The issue of structural synthesis of kinematic chains of spherical parallel mechanisms with linear drives is considered. Screw calculus is used to analyze the mobility of chains. Possible structures of chains, including three and four passive rotary kinematic pairs, are successively investigated. It is shown that, if there are three rotary pairs in the chain, the synthesis of a spherical mechanism with linear drives is impossible, and the use of chains with four rotary pairs for this purpose is possible if there is a planar dyad in the chain, including a driving prismatic pair and two rotary pairs.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"125 - 132"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784167","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Yu. Klochkov, V. A. Pshenichkina, A. P. Nikolaev, Yu. V. Klochkov, O. V. Vakhnina, T. A. Sobolevskaya
{"title":"Constitutive Equations of a Plastically Deformable Body with FEM-Based Implementation in the Calculation of a Shell Considering Shear Strain","authors":"M. Yu. Klochkov, V. A. Pshenichkina, A. P. Nikolaev, Yu. V. Klochkov, O. V. Vakhnina, T. A. Sobolevskaya","doi":"10.1134/S1052618824701814","DOIUrl":"10.1134/S1052618824701814","url":null,"abstract":"<p>In the calculation of a thin shell taking into account the transverse shear deformation based on the Timoshenko hypothesis, the results of the elastic–plastic stress state are compared using the constitutive relations in two variants with implementation of the step loading method. In the first variant, the constitutive equations are obtained by differentiating the relations of the plasticity deformation theory with the unchanged metric of the deformation process. The cumbersomeness of expressions is emphasized even with an unchanged metric of the deformation process. In the second variant, the constitutive equations at the loading step are obtained using the hypothesis of a proportional relationship between the components of deviators of the stress and strain increments without dividing the strain increments into elastic and plastic parts. A quadrangular fragment of the middle surface of the shell with kinematic nodal unknowns in the form of displacements and their first derivatives is adopted as a finite element. The efficiency of the developed constitutive equations for taking into account physical nonlinearity is shown using the example of calculation of the shell.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"133 - 142"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784169","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
O. A. Leonov, N. Zh. Shkaruba, Yu. G. Vergazova, D. U. Khas’yanova
{"title":"Calculation of Surface Roughness Parameters of Parts in Designing Accuracy Standards for Critical Joints","authors":"O. A. Leonov, N. Zh. Shkaruba, Yu. G. Vergazova, D. U. Khas’yanova","doi":"10.1134/S105261882470184X","DOIUrl":"10.1134/S105261882470184X","url":null,"abstract":"<p>The dependences for calculating corrections for surface roughness crimpling of parts are proposed. The presented dependences allow one not only to determine the crimpling rate of the surface roughness at the time of joint formation, but also to limit the roughness rate to form the required contact area. Considering that <i>Ra</i> is standardized for critical surfaces of parts and <i>Rz</i> must be used to calculate the crimpling rate, the dependences for converting <i>Ra</i> to <i>Rz</i> are clarified. A comparative table is compiled confirming the correctness of the calculations in the range of <i>Ra</i> = 0.1–2.5 μm. Using the example of calculating and selecting a force fit, it is shown that different fits are obtained: ∅30<i>H</i>8/<i>y</i>8 with permissible values of surface roughness of the hole and shaft, and when using those specified in the drawing, ∅30<i>H</i>9/<i>z</i>9.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"159 - 166"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784195","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Study of the Temperature Regimes of Bearing Assemblies of the Middle Bridge of a KamAZ Vehicle to Ensure Their Monitorability","authors":"E. P. Timashov, A. G. Pastukhov","doi":"10.1134/S1052618824701735","DOIUrl":"10.1134/S1052618824701735","url":null,"abstract":"<p>Based on study of the nominal operating modes of the bearing assemblies of the middle bridge of a 6 × 4 wheeled truck, a characterization of their thermal state has been obtained. The applicability of digital thermodiagnostics technology has been proven based on the diagnostic criteria established.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"216 - 222"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784204","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Integration of Digital Twins in Mechanical Engineering: Information Support, Modeling, and Management of the Product Life Cycle","authors":"M. N. Erofeev, I. N. Kravchenko, M. V. Kryukov","doi":"10.1134/S1052618824701747","DOIUrl":"10.1134/S1052618824701747","url":null,"abstract":"<p>The relevance and significance of the concept of digital twins in the field of mechanical engineering, as well as their impact on production processes, are discussed. The goals and objectives of the study are defined, including the analysis of the conceptual apparatus, the use of digital twins at various stages of the product life cycle, and the assessment of their advantages and disadvantages. Phenomenological models of material damage management, their classification, and examples of successful application in real situations are examined. The requirements for the creation of a digital twin format are set out, including its structure and main components. Particular attention is paid to damage management issues and possible approaches to their solution, as well as to the assessment of the effectiveness of the proposed solutions. The conclusion highlights the importance of integrating digital technologies and provides recommendations for the implementation of digital twins aimed at increasing production efficiency, reducing costs, and improving product quality. Prospects for further research in this area include the development of analysis algorithms, the introduction of artificial intelligence, and the creation of digital model standards.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"210 - 215"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784202","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. N. Polyanskii, S. V. Butakov, L. V. Maltsev, I. S. Olkov, V. A. Aleksandrov
{"title":"Nesting of Semifinished and Finished Products from Titanium Alloys by Laser Cutting","authors":"S. N. Polyanskii, S. V. Butakov, L. V. Maltsev, I. S. Olkov, V. A. Aleksandrov","doi":"10.1134/S1052618824701826","DOIUrl":"10.1134/S1052618824701826","url":null,"abstract":"<p>The nesting of semifinished and finished products made of titanium alloys by laser cutting is discussed. The world market of consumers and manufacturers of laser processing systems is studied. Experimental work is carried out on full-scale samples of hot-deformed plates and stampings. The productivity and quality indicators of the cutting plane surface are assessed. The results of studies of the quality indicators of the cutting plane surface and near-surface heat-affected zones are presented.</p>","PeriodicalId":642,"journal":{"name":"Journal of Machinery Manufacture and Reliability","volume":"54 2","pages":"200 - 209"},"PeriodicalIF":0.4,"publicationDate":"2025-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143784203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}