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Surface conditioning in cutting and abrasive processes 切削和研磨工艺中的表面处理
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.05.004
Volker Schulze (2) , Jan Aurich (1) , I.S. Jawahir (1) , Bernhard Karpuschewski (1) , Jiwang Yan (2)
{"title":"Surface conditioning in cutting and abrasive processes","authors":"Volker Schulze (2) ,&nbsp;Jan Aurich (1) ,&nbsp;I.S. Jawahir (1) ,&nbsp;Bernhard Karpuschewski (1) ,&nbsp;Jiwang Yan (2)","doi":"10.1016/j.cirp.2024.05.004","DOIUrl":"10.1016/j.cirp.2024.05.004","url":null,"abstract":"<div><p>Cutting and abrasive processes affect the surface layer state of the components treated. This determines their performance in service. An adjustment of the surface layer properties would allow for enhanced performance. This paper introduces the influences of named processes on the surface layer state and their systematics. Models and sensor concepts for surface conditioning are described and combined to soft sensors which are the basis for active control within the processes. A validation study and actual applications of the conditioning concept are shown, allowing for further technological and scientific understanding of surface conditioning and its contribution to material and energy efficiency.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 2","pages":"Pages 667-693"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0007850624001203/pdfft?md5=19d9052db75763554f7bf3472a7d0a92&pid=1-s2.0-S0007850624001203-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141991027","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimizing lightweight lattice structures through integrated parameterized design and fiber-reinforced additive manufacturing 通过综合参数化设计和纤维增强增材制造优化轻质晶格结构
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.005
{"title":"Optimizing lightweight lattice structures through integrated parameterized design and fiber-reinforced additive manufacturing","authors":"","doi":"10.1016/j.cirp.2024.04.005","DOIUrl":"10.1016/j.cirp.2024.04.005","url":null,"abstract":"<div><p>Lattice structures offer advantages in load-bearing applications in terms of structural efficiency and strength-to-weight ratio. Previous structure optimization methods were mainly based on discretized structures without incorporating manufacturing capabilities, thus ad-hoc treatments or redesigns were required to enable fabrication. This paper presents a ‘rotation vector’ based method that parameterizes lattice structures and directly generates curved printing paths, which is particularly suitable for multi-axis additive manufacturing using fiber-reinforced filaments. The proposed method simultaneously considers structure-stress alignment and layer-wise fabrication to achieve optimized design with enhanced strength-to-weight ratio, which is parametrically adaptable to different printing configurations and infill densities.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 89-92"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140784229","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Improvement of surface quality in simultaneous machining of multiple workpieces on a single machine 提高单台机床同时加工多个工件的表面质量
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.040
{"title":"Improvement of surface quality in simultaneous machining of multiple workpieces on a single machine","authors":"","doi":"10.1016/j.cirp.2024.04.040","DOIUrl":"10.1016/j.cirp.2024.04.040","url":null,"abstract":"<div><p>Process integration and automation are becoming increasingly important for improving productivity. When two workpieces are parallelly machined on a single machine, vibration transmission by multiple machining points makes it difficult to select optimal cutting conditions, achieving both accuracy and efficiency. This study presents a method to introduce the optimal condition in simultaneous machining with different processes. The developed simulation includes machine dynamics and simultaneous machining process model. Vibration transmissibility between the processes is calculated and the cutting condition with less roundness is proposed. An experimental result shows the proposed method can determine cutting condition the higher accuracy in short time.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 305-308"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141024812","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Changes in edge shape during silicon wafer polishing: Roll-off and roll-up formation 硅晶片抛光过程中边缘形状的变化：卷边和卷起的形成
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.032
{"title":"Changes in edge shape during silicon wafer polishing: Roll-off and roll-up formation","authors":"","doi":"10.1016/j.cirp.2024.04.032","DOIUrl":"10.1016/j.cirp.2024.04.032","url":null,"abstract":"<div><p>The edge shape of a silicon wafer is crucial for optimal device manufacturing. In polishing processes, it is necessary to form wafers into either a flat or roll-up shape, depending on the specific requirements of the process. However, the conventional process typically results in a roll-off shape. This study identifies the factors that influence a change in the edge shape during polishing. Polishing experiments were conducted to examine the effects of the initial edge shape and contact state between the wafer and polishing pad on the removal distribution. An approach for adjusting the resulting edge shapes was proposed.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 273-276"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141025396","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Functional specification of complex assemblies using projective geometric algebra 使用投影几何代数对复杂组件进行功能说明
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.059
{"title":"Functional specification of complex assemblies using projective geometric algebra","authors":"","doi":"10.1016/j.cirp.2024.04.059","DOIUrl":"10.1016/j.cirp.2024.04.059","url":null,"abstract":"<div><p>In geometric tolerancing, functional specification is becoming challenging as the complex mutual situations of geometrical features increase and the requisites for complex assembly accuracy escalate. A computational representation of sets of situation features is proposed in this paper to manage functional specification of complex assemblies. A minimum triplet set of a point, a straight line and a plane called ToLiP, is introduced to represent situation features. Functional specification operations can thus be mathematically established using projective geometric algebra (PGA). The effectiveness of the proposed approach is highlighted through a case study using quadrupole magnets of a particle accelerator.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 105-108"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141030316","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Oxidation mechanism of 4H-SiC in slurry-less ECMP with weak alkaline electrolyte 4H-SiC 在弱碱性电解质无浆 ECMP 中的氧化机理
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.037
{"title":"Oxidation mechanism of 4H-SiC in slurry-less ECMP with weak alkaline electrolyte","authors":"","doi":"10.1016/j.cirp.2024.04.037","DOIUrl":"10.1016/j.cirp.2024.04.037","url":null,"abstract":"<div><p>4H-SiC is crucial for high-temperature, high-power semiconductors, yet its processing encounters challenges due to its high hardness and chemical inertness. The three-step slurry-less Electrochemical Mechanical Polishing (ECMP) with NaCl electrolyte ensured efficient and damage-free polishing for 4H-SiC. However, the final step of slurry-less ECMP required sacrificing removal efficiency to prevent oxide layer breakdown and achieve an atomically smooth SiC surface. Additionally, the use of NaCl in practical industrial applications often resulted in equipment rusting easily. This study explored the substituting of a weak alkaline KOH electrolyte for NaCl in slurry-less ECMP, detailing oxidation mechanism of 4H-SiC. This alternative achieved an ultra-smooth surface without compromising the oxidation rate, laying a theoretical foundation for efficient slurry-less ECMP process.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 277-280"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141033977","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Estimation of kinematic errors of rotary axis with wide indexing range 估算大分度范围旋转轴的运动误差
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.065
{"title":"Estimation of kinematic errors of rotary axis with wide indexing range","authors":"","doi":"10.1016/j.cirp.2024.04.065","DOIUrl":"10.1016/j.cirp.2024.04.065","url":null,"abstract":"<div><p>Since compensation for rotation centers is insufficient for accurate 5-axis manufacturing, compensation for kinematic errors of the rotary axis is demanded. Although touch trigger probes are widely used, interference with other components often limits their measurement range and accuracy. This article proposes a method to identify kinematic parameters for the entire stroke of the swiveling axis at once from a measured dataset taken at different measurement locations depending on the indexing angle of the swiveling axis. The proposed method is experimentally evaluated on a horizontal 5-axis machining center.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 373-376"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141042732","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanical and thermal processing of wire-arc additively deposited stainless steel 线弧加沉积不锈钢的机械和热加工
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.068
{"title":"Mechanical and thermal processing of wire-arc additively deposited stainless steel","authors":"","doi":"10.1016/j.cirp.2024.04.068","DOIUrl":"10.1016/j.cirp.2024.04.068","url":null,"abstract":"<div><p>Mechanical and thermal processing of wire-arc additively deposited stainless steel is investigated with the purpose of improving its microstructure, surface morphology, formability, and stress response. Microscopy helps identifying the processing conditions that permit full recrystallization of the as-built columnar microstructure. Combination with strain loading paths, topography and fractography in tensile tests show that mechanical processing consisting of 20 % thickness reduction followed by annealing at 1100 °C under 4 h eliminates anisotropy and increases the fracture forming limits by 30 %. The work is a step forward to consolidate the hybridization of wire-arc additive manufacturing with metal forming as an alternative to conventional manufacturing.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 201-204"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0007850624000829/pdfft?md5=f8f1842d9cf776fb480170b6af5b7e63&pid=1-s2.0-S0007850624000829-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141055181","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Accuracy evaluation of squareness identification by vision-based circular tests for machine tools 通过基于视觉的机床圆周测试对方正度识别进行精度评估
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.089
{"title":"Accuracy evaluation of squareness identification by vision-based circular tests for machine tools","authors":"","doi":"10.1016/j.cirp.2024.04.089","DOIUrl":"10.1016/j.cirp.2024.04.089","url":null,"abstract":"<div><p>The accuracy of the identification of machine tool squareness by the vision-based circular test was evaluated. The uncertainty in the squareness identification was evaluated to clarify the accuracy criteria for camera calibration and setup. The simulation and experimental results revealed that the uncertainty owing to the skew factor of the camera was dominant. The conventional calibration performed using a checkerboard plate was insufficient. In contrast, the experimental setup did not require a high accuracy because the alignment error was not significant. The obtained results demonstrated the potential of the vision-based test for an approximate and rapid identification of squareness.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 309-312"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141057486","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Data-driven feedforward control of inertial dampers for accuracy improvement 提高惯性阻尼器精度的数据驱动前馈控制
IF 3.2 3区 工程技术
Cirp Annals-Manufacturing Technology Pub Date : 2024-01-01 DOI: 10.1016/j.cirp.2024.04.007
{"title":"Data-driven feedforward control of inertial dampers for accuracy improvement","authors":"","doi":"10.1016/j.cirp.2024.04.007","DOIUrl":"10.1016/j.cirp.2024.04.007","url":null,"abstract":"<div><p>This paper presents a novel control strategy to minimize residual vibrations and overshoot using inertial dampers in repetitive tasks. In this work, vibration data collected during repeating task is utilized to generate a fully pre-scheduled feedforward compensation signal that assists the inertial damper's original feedback controller to further enhance its vibration mitigation capability. Optimal feedforward signal is determined iteratively over successive operations considering the actuator stroke and force limits. Numerical and experimental results validate the approach demonstrating significant (up to 87%) reduction in peak vibration while using equal or less actuator force as compared to the conventional control.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 317-320"},"PeriodicalIF":3.2,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141143270","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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