3D Printing and Additive Manufacturing最新文献

{"title":"Laser Powder Bed Fusion of Sm-Fe-N Bonded Magnets Employing Flake Powders.","authors":"Melissa Röhrig, Rafael Gitti Tortoretto Fim, Rubens Nunes de Faria, Cristiani Campos Plá Cid, Carlos Henrique Ahrens, Paulo Wendhausen","doi":"10.1089/3dp.2021.0228","DOIUrl":"10.1089/3dp.2021.0228","url":null,"abstract":"<p><p>In this work, the role of the binder volumetric fraction used on the consolidation process of Sm-Fe-N-based bonded magnets obtained <i>via</i> the laser powder bed fusion technique has been investigated and explained. The magnetic samples have been obtained <i>via</i> the Selective Laser Sintering (SLS) process, using a mixture of polyamide-12 powder (PA12, DuraForm PA2200) and isotropic Sm-Fe-N melt-spun ribbons (Daido Electronics, Inc.) as feedstocks. The binder content has been varied between 34% and 65% vol. Geometrical density values increased systematically as the PA12 content was increased, reaching a maximum value of <i>ρ</i> = 3.35 g/cm³ (60% vol.), which represents 89% of a fully dense composite. In this composition, the maximum magnetic properties values have been achieved, <i>J_r</i> = 369 mT and (BH)_max = 24 kJ/m³. A further increase on the PA12 fraction up to 65% vol. resulted on magnetic samples with 97% relative density, but at the expense of magnetic performance. The formation of a continuous polymeric matrix has been observed <i>via</i> Scanning Electron Microscopy (SEM) analysis when PA12 fraction was on the interval between 60% and 65% vol., not observable for the other explored conditions. Volumetric binder fractions comparable with other published works, which used spherical particles as raw materials for feedstock production, showed inadequate consolidation and required adjustments for proper densification.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880636/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48329716","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Cost Model Framework for Pieces Additively Manufactured in Fused Deposition Modeling for Low to Medium Batches.","authors":"Mario Enrique Hernandez Korner, Maria Pilar Lamban, Jose Antonio Albajez, Jorge Santolaria, Lisbeth Del Carmen Ng Corrales, Jesús Royo","doi":"10.1089/3dp.2022.0044","DOIUrl":"10.1089/3dp.2022.0044","url":null,"abstract":"<p><p>The cost impact of implementing additive manufacturing (AM) in the fabrication process is nowadays an issue. The scope of this research is to establish a cost model framework that can predict the cost of a piece in a low to medium batch considering fused deposition modeling (FDM) printing parameters. Every enterprise wants to increase its internal capabilities for tools, prototypes, and the production of pieces for maintenance purposes. FDM is an AM technology increasingly used in aerospace, automotive, and many other sectors. The research methodology consists of developing a cost model based on the extrusion-type AM process for any given machine characteristics and comparing the cost per piece based on diverse lot sizes and raw materials. Two test cases were simulated to show the usefulness of the cost model, one with a conventional polymer material (acrylonitrile butadiene styrene) and another with a high-performance material (polyetheretherketone); materials with very different costs, machine technical requirements, and energy consumption. The framework could be used to predict the best machine size and material type that could be suitable for a certain situation. The strength of our approach lies in the energy cost calculus, which is dependent on machine capabilities and size.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880658/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47268662","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Rapid Volumetric Additive Manufacturing in Solid State: A Demonstration to Produce Water-Content-Dependent Cooling/Heating/Water-Responsive Shape Memory Hydrogels.","authors":"Abhijit Vijay Salvekar, Faqrul Hasif Bin Abdul Nasir, Ya Hui Chen, Sharanya Maiti, Vivek Damodar Ranjan, Hong Mei Chen, Han Wang, Wei Min Huang","doi":"10.1089/3dp.2021.0279","DOIUrl":"10.1089/3dp.2021.0279","url":null,"abstract":"<p><p>In this study, we demonstrate the feasibility of rapid volumetric additive manufacturing in the solid state. This additive manufacturing technology is particularly useful in outer space missions (microgravity) and/or for harsh environment (e.g., on ships and vehicles during maneuvering, or on airplanes during flight). A special thermal gel is applied here to demonstrate the concept, that is, ultraviolet crosslinking in the solid state. The produced hydrogels are characterized and the water-content-dependent heating/cooling/water-responsive shape memory effect is revealed. Here, the shape memory feature is required to eliminate the deformation induced in the process of removing the uncrosslinked part from the crosslinked part in the last step of this additive manufacturing process.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880647/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44677548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Interfacial Properties of Three-Dimensional-Printed Permanent Formwork with Cast-in-Place Concrete.","authors":"Li Wang, Yu Yang, Yuanyuan Hu, Guowei Ma","doi":"10.1089/3dp.2021.0213","DOIUrl":"10.1089/3dp.2021.0213","url":null,"abstract":"<p><p>The rapid construction of prefabricated components of reinforced-concrete structures using three-dimensional (3D) printing of concrete as a permanent formwork is a promising way to combine 3D printing organically with traditional construction technology. The bonding property of the contact interface between the 3D-printed permanent formwork and internal postcast concrete is crucial for maintaining the overall mechanical performance of the 3D-printed structure. In this study, the roughness of contour formworks was quantified by using 3D scanning. A large-scale formwork was fabricated by using a robotic 3D printer, and four types of cast-in-place concrete were poured into the formwork to form solid components. The interfacial bonding properties between the formwork and cast material were evaluated by splitting tensile tests and antisymmetric four-point bending shear tests. The interfacial microstructure was analyzed by using computed tomography and scanning electron microscopy. The bond performance can mainly be attributed to the mechanical interlock at the interface between the contour formwork and cast aggregated concrete. The self-compacting concrete with the expansion agent contributes the most to the interface bonding.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880653/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45556423","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"3D Printed Structures for Ultrasound Attenuation in Underwater Environment.","authors":"Weilian Gao, Yunyou Hou, Fenglong Shang, Jie Zhang","doi":"10.1089/3dp.2022.0071","DOIUrl":"10.1089/3dp.2022.0071","url":null,"abstract":"<p><p>In this work, open or closed air cavity (air bubble) inclusion structures are 3D printed via direct ink writing and fused deposition modeling methods utilizing materials of polydimethylsiloxane silicone or thermoplastic polyurethane, respectively, and these structures are examined for their attenuation capacity concerning ultrasonic waves in underwater environment. It is found that several factors, such as interstitial fencing layer, air cavity fraction, material interface interaction, and material property, are fundamental elements governing the overall attenuation performance. Hence, via 3D printing technique, which could conveniently manipulate structure's cavity volume fraction, such as via filament size and filament density on surface, structures with tunable attenuation could be designed. In addition, considering directions where ultrasound would encounter interfaces, that is, if the geometry could induce more interface interactions, such as triangular shape compared with simple square, it is possible to obtain immense attenuation enhancement, which does pave an additional approach for attenuation optimization via convoluted structural interface design that is exclusively tailored by additive manufacturing.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880659/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46129063","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Damping Properties of Selective Laser-Melted Medium Manganese Mn-<i>x</i>Cu Alloy.","authors":"Jingjing Yang, Tongbo Wei, Chunyang Zhao, Hailong Liang, Zemin Wang, Chenyu Su","doi":"10.1089/3dp.2022.0064","DOIUrl":"10.1089/3dp.2022.0064","url":null,"abstract":"<p><p>In this work, selective laser melting (SLM) technology was applied to directly realize the <i>in situ</i> synthesis of medium manganese Mn-<i>x</i>Cu (<i>x</i> = 30-40 wt.%) alloys based on the blended elemental powders. The effects of heat treatment on the microstructural evolution and damping properties of the SLMed Mn-<i>x</i>Cu alloys were investigated. The metastable miscibility gap was studied by thermodynamic modeling and microhardness measurement. The results showed that γ-(Mn, Cu) phase with dendritic arm spacing (DAS) of 0.9-1.2 μm was the main constituent phase in the as-SLMed alloys, which was one to two orders of magnitude finer than those of the as-cast samples. Aging at 400-480°C for the Mn-30%Cu or 430°C for Mn-40%Cu alloys can induce spinodal decomposition, martensitic transformation, and α-phase precipitation, whose direct evidence was provided for the first time by transmission electron microscopy and 3D atom probe tomography in the work. The miscibility gap obtained from thermodynamics calculation was basically consistent with the microhardness results for the SLMed Mn-<i>x</i>Cu alloys. Solution and aging (SA) treatment can improve the microstructure, tensile and damping properties of the SLMed Mn-<i>x</i>Cu alloys more obviously than aging treatment. A 2.3-2.8 and 4.3-4.5 times increase was produced in damping capacity in the aged SLMed and SLMed+SAed Mn-<i>x</i>Cu samples, respectively.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880678/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49501486","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Acknowledgment of Reviewers 2023.","authors":"","doi":"10.1089/3dp.2023.29022.ack","DOIUrl":"https://doi.org/10.1089/3dp.2023.29022.ack","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10886422/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139974594","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Investigating the Effect of Design Parameters on the Mechanical Performance of Contact Wave Springs Designed for Additive Manufacturing.","authors":"Muhammad Rizwan Ul Haq, Aamer Nazir, Shang-Chih Lin, Jeng-Ywan Jeng","doi":"10.1089/3dp.2021.0313","DOIUrl":"10.1089/3dp.2021.0313","url":null,"abstract":"<p><p>Additive manufacturing (AM) enables design freedom to fabricate functionally graded wave springs designed by varying design parameters, which are not possible in traditional manufacturing. AM also enables optimization of the wave spring design for specific load-bearing requirements. Existing wave springs are manufactured by metal with constant dimensions (width and thickness of the strip, diameter) using customized traditional machines in which design variations are almost impossible. This study aims to investigate the effect of wave height, the overlap between the two consecutive coils, and the number of waves per coil on the mechanical properties, for example, load-bearing capacity, stiffness, and energy absorption of contact wave springs. Two designs, that is, rectangular and variable thickness wave springs, were chosen and the design of experiment was devised using Minitab software, resulting in 24 samples. HP MultiJet Fusion (MJF) printer was used to manufacture the samples for performing uniaxial compression tests up to 10 cycles and 90% of the compressible distance to study the variation in mechanical properties due to changes in parameters. Experimental and simulation results showed that variable thickness wave springs have better load bearing, stiffness, and energy absorption compared with the rectangular counterparts. In addition to that, the number of waves per coil and the overlap are directly proportional to the load-bearing capacity as well as stiffness of the wave springs, while the constant wave height is responsible for more uniformly distributed stresses throughout the coils. Load-bearing capacity was increased by 62%, stiffness by 37%, and energy absorption by 20% once the number of waves per coil is increased from 5 to 6 in rectangular wave springs. Overall, the parametric variations significantly affect the performance of wave springs; thus, designers can choose the optimized values of investigated parameters to design customized wave springs for specific applications as per load/stiffness requirements.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880676/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41514816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Shrinkage and Cracking Properties of Cellulose Fiber-Concrete Composites for 3D Printing by Leveraging Internal Curing.","authors":"Li Wang, Qiqi Li, Yuanyuan Hu, Tianlong Cui, Rong Li","doi":"10.1089/3dp.2021.0281","DOIUrl":"10.1089/3dp.2021.0281","url":null,"abstract":"<p><p>Compared with conventional formwork casting materials, 3D printed concrete (3DPC) is characterized by large amounts of cementitious materials, a low aggregate-binder ratio, and a large water evaporation area, which make the printed materials and structures highly prone to plastic shrinkage and cracking. In this study, cellulose fibers were incorporated into concrete to improve its moisture distribution and increase its early-age strength. The effects of both dry and prewet cellulose fibers on properties of 3DPC were experimentally investigated. To ensure consistency in the amounts of dry fibers used, 0.5-2% dry cellulose fibers and 1-4% prewet cellulose fibers were adopted. The effects of the added cellulose fibers on printability, mechanical strength, shrinkage, and cracking performance of the 3DPC were experimentally studied. Particularly, a constraint method was developed to access the cracking behavior of 3DPC. Favorable shrinkage resistance was achieved, and the 120-day shrinkage decreased by 17.9% and 23.3% by addition of 2% dry fibers and 4% prewet fibers, respectively. Cracking was eliminated with addition of 4% prewet fibers, without influencing the printability and mechanical properties.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880664/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45013619","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Selected Mechanical and Rheological Properties of Medical Resin MED610 in PolyJet Matrix Three-Dimensional Printing Technology in Quality Aspects.","authors":"Jerzy Bochnia, Tomasz Kozior, Wiktor Szot, Mateusz Rudnik, Paweł Zmarzły, Damian Gogolewski, Paweł Szczygieł, Mateusz Musiałek","doi":"10.1089/3dp.2022.0215","DOIUrl":"10.1089/3dp.2022.0215","url":null,"abstract":"<p><p>In connection with the growing demand of the medical and medicine-related industry for materials exhibiting biocompatible properties used as part of three-dimensional (3D) printing additive technologies. The article presents research results concerning rheological and selected mechanical properties of a modern, photocurable MED610 resin, which is also used mainly in medicine, as well as dentistry. The article also shows extensive results of testing bending stress relaxation and creep, as well as the tensile strength of samples created with the PolyJet Matrix (PJM) technology. The authors used various sample types, including ones of unique shape and a hexagonal cellular structure. The analysis of the impact of element orientation on the working platform of the machine (3D printer) on the obtained test results (so-called printing direction-Pd) was also taken into account as a key technological parameter of the 3D printing process. Experimental rheological curves were matched with theoretical curves resulting from the application of a five-parameter Maxwell-Wiechert (M-W) model in the case of stress relaxation and a five-parameter Kelvin-Voigt model for creep. Very good matches were achieved, mean coefficients <i>Chi</i>² = 0.0014 and <i>R</i>² = 0.9956 for matching the five-parameter M-W model and mean coefficients <i>Chi</i>² = 0.000006 and <i>R</i>² = 0.9992 enable recommending the obtained results to be used for various engineering calculations, especially computer simulations. Moreover, the use of relaxation curves can significantly increase the construction capabilities within the design process, which includes the MED610 material.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10880670/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43553729","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}