{"title":"Refined finite element analysis of helical wire ropes under multi-axial dynamic loading","authors":"Huile Li , Huan Yan","doi":"10.1016/j.advengsoft.2024.103823","DOIUrl":"10.1016/j.advengsoft.2024.103823","url":null,"abstract":"<div><div>Due to high tensile strength, light weight, and good flexibility, the steel wire ropes with helical structures are widely used as crucial load-bearing components in various industrial sectors such as civil engineering. They are subjected to significant vibrations caused by multi-axial dynamic loading during the service period which may eventually result in premature failures. This paper presents a refined finite element analysis method for helical wire ropes under multi-axial dynamic loading. The proposed method employs multi-directional dynamic excitations extracted from the analysis of the overall engineering systems to consider actual loading conditions. Refined finite element analysis of the entire steel wire rope under multi-axial dynamic loading is carried out for the first time based on the global-local finite element model to obtain detailed mechanical responses. The critical rope segment is represented by solid elements taking into account the helical structure, inter-wire frictional contact, slippage, and material nonlinearity, among others, and non-critical segments are simulated with beam elements in the established global-local model, which can achieve good balance between computational efficiency and accuracy. The refined finite element modeling strategy is validated via three numerical examples with comparisons against the results in the literature. The proposed method is illustrated on the suspender cable used in suspension bridges. Detailed mechanical responses and their influencing factors are examined to acquire new insights into the dynamic mechanical characteristics of typical double-helical wire rope. The present work can provide an efficient tool for the assessment of in-service engineering systems containing helical wire ropes.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"200 ","pages":"Article 103823"},"PeriodicalIF":4.0,"publicationDate":"2024-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142652362","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zixiong Zhao , Peng Hu , Wei Li , Zhixian Cao , Youwei Li
{"title":"An engineering-oriented Shallow-water Hydro-Sediment-Morphodynamic model using the GPU-acceleration and the hybrid LTS/GMaTS method","authors":"Zixiong Zhao , Peng Hu , Wei Li , Zhixian Cao , Youwei Li","doi":"10.1016/j.advengsoft.2024.103821","DOIUrl":"10.1016/j.advengsoft.2024.103821","url":null,"abstract":"<div><div>Engineering applications of finite volume Shallow-water Hydro-Sediment-Morphodynamic models (SHSM) have faced limitations due to their high computational demands arising from either extremely large amounts of computational cells or extremely small time steps at some regions and simultaneously the adoption of the globally minimum time step. To this end, we present an engineering-oriented modeling framework by (1) using the GPU-acceleration that overcomes the challenge of extremely large amounts of computational cells and (2) using a hybrid local-time-stepping/global maximum time step (LTS/GMaTS) strategy that mitigates the extremely small local time steps necessitated by locally-refined meshes or non-uniformity of flow conditions. The GPU parallel algorithm is tailored to fully leverage the computational power of GPU, optimizing numerical structure, kernel functions and memory usage, all in conjunction with the hybrid LTS/GMaTS implementation. We demonstrate its computational efficiency by simulating one experimental dam-break flow and a field-scale case in the Xinjiu waterway, Middle Yangtze River. The results show that the scheme performs well in terms of accuracy, efficiency, and robustness in reproducing real-world hydro-sediment-morphological evolution.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"200 ","pages":"Article 103821"},"PeriodicalIF":4.0,"publicationDate":"2024-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142652363","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Dimensionality reduction of solution reconstruction methods for a four-point stencil","authors":"Seongmun Jung, Seung-Yun Shin , Sang Lee","doi":"10.1016/j.advengsoft.2024.103804","DOIUrl":"10.1016/j.advengsoft.2024.103804","url":null,"abstract":"<div><div>The development of reconstruction methods has faced considerable challenges due to their inherent high dimensionality. In the present study, an innovative dimensionality reduction method aimed at mitigating these challenges by normalizing flow variables is proposed. Through our investigation, we demonstrate that a reconstruction method, specifically designed for a four-point stencil that is compatible with unstructured meshes, can be effectively represented by six two-dimensional functions. This key insight enables us to devise a visualization technique utilizing a single contour plot for the reconstruction method. Additionally, we establish that a single data set can adequately represent the reconstruction method, facilitating solution reconstruction through data set interpolation. By carefully evaluating the interpolation error, a data set of reasonable size yields sufficiently small interpolation errors. Notably, we uncover the possibility of extracting reconstruction methods from a trained artificial neural network (ANN). To gauge the impact of accumulated interpolation errors on solution quality, we conduct comprehensive analyses on four benchmark problems. Our results demonstrate that with a data set of sufficient size, the accumulated interpolation error becomes negligible, rendering the solution reconstruction by interpolating the extracted data set both accurate and cost-effective. The implications of our findings hold substantial promise for enhancing the efficiency and efficacy of reconstruction methods.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103804"},"PeriodicalIF":4.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656004","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Lei Zhao , Jiaxin Zheng , Jinhu Cai , Jiayi Hu , Yan Han , Jianhua Rong
{"title":"Stress-constrained topology optimization of geometrically nonlinear continuum structures by using parallel computing strategy","authors":"Lei Zhao , Jiaxin Zheng , Jinhu Cai , Jiayi Hu , Yan Han , Jianhua Rong","doi":"10.1016/j.advengsoft.2024.103805","DOIUrl":"10.1016/j.advengsoft.2024.103805","url":null,"abstract":"<div><div>Stress-constrained topology optimization under geometrical nonlinear conditions is still an open topic as it often encounter difficulties such as mesh distortion, inaccurate stress evaluation and low computational efficiency. For this purpose, this paper develops a novel parallel-computing based topology optimization methodology for geometrically nonlinear continuum structures with stress constraints. To alleviate the mesh distortions in the low-density regions, a smooth material interpolation scheme from with different penalization for the elastic and nonlinear stiffness is proposed. Moreover, a new hybrid stress finite element formulation is included into the geometrically nonlinear topology optimization to capture a more accurate stress distribution that is less sensitive to mesh distortions. Then, to improve the computational efficiency of geometrically nonlinear and sensitivity analysis, a parallel computing framework based on the assembly free iterative solution is established. Meanwhile, an efficient sparse matrix-vector multiplication strategy, which is applicable to solve the geometrically nonlinear problems, is proposed to exploit the computing power of GPU effectively. Finally, several numerical examples are given to illustrate the efficiency and feasibility of the proposed method.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103805"},"PeriodicalIF":4.0,"publicationDate":"2024-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656003","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jian Zhang , Huanxiong Xia , Jianhua Liu , Hongda Shen , Juncheng Luo , Xuerui Zhang
{"title":".A multi-objective search-based approach for position and orientation deviations in assemblies with multiple non-ideal surfaces","authors":"Jian Zhang , Huanxiong Xia , Jianhua Liu , Hongda Shen , Juncheng Luo , Xuerui Zhang","doi":"10.1016/j.advengsoft.2024.103820","DOIUrl":"10.1016/j.advengsoft.2024.103820","url":null,"abstract":"<div><div>Computing position and orientation deviations (PODs) considering non-ideal morphologies and local deformations of mating surfaces is a key challenge in controlling the performances of assembled mechanical products through tolerance analysis. However, existing computational models based on Skin Model Shapes face difficulty in handling the PODs for all types of assembly issues. This paper proposes a novel multi-objective search-based approach for POD computation on a conception of force equilibrium constraints. A multi-objective particle swarm optimization algorithm is employed to solve the multi-objective model, and the efficiency and accuracy of the proposed approach are tested and compared with the NSGA-II and FEM methods. To demonstrate its distinctive capability to deal with assembly issues with multiple non-ideal mating surfaces, the proposed approach is applied to assemblies with multiple planar and cylindrical surfaces. Finally, an application of predicting the coaxial accuracy of a fuel pump is carried out, and the capabilities of the proposed approach are further demonstrated.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103820"},"PeriodicalIF":4.0,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Andreas Thalhamer , Mathias Fleisch , Clara Schuecker , Peter Filipp Fuchs , Sandra Schlögl , Michael Berer
{"title":"An optimization strategy for customizable global elastic deformation of unit cell-based metamaterials with variable material section discretization","authors":"Andreas Thalhamer , Mathias Fleisch , Clara Schuecker , Peter Filipp Fuchs , Sandra Schlögl , Michael Berer","doi":"10.1016/j.advengsoft.2024.103817","DOIUrl":"10.1016/j.advengsoft.2024.103817","url":null,"abstract":"<div><div>Metamaterials with their distinctive unit cell-based periodic architecture feature a wide range of possible properties with unusual characteristics and a high potential for optimization. Due to their complex interaction between unit cell geometry and material properties, as well as their inherent multi-scale nature, suitable optimization strategies need to be developed for metamaterials. One potential approach is to optimize the distribution of unit cells within a part to achieve a predefined deformation response. However, a significant challenge lies in determining the appropriate number and distribution of areas with varying properties (material sections) to facilitate an efficient optimization. In this study, a variable material section discretization scheme is presented, which is aimed at automatically updating the discretization to enhance the efficiency of metamaterial optimizations. This scheme is implemented as an extension to a previously proposed Finite Element simulation-based optimization framework for unit cell-based metamaterials. The framework includes a numerical homogenization method and interpolation scheme for efficiently correlating unit cell parameters with homogenized material properties, coupled with a black-box optimization method. In the present study, the previously proposed framework was extended to incorporate a scheme for monitoring and adjusting the material section discretization during the optimization process. To assess the effectiveness of the implemented routine, it was tested in conjunction with a genetic algorithm for optimizing the parameter distribution of a 2D tri-anti-chiral metamaterial to match a predefined lateral deformation under load.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103817"},"PeriodicalIF":4.0,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656002","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Emrehan Gürsoy , Muhammed Tan , Mehmet Gürdal , Yücel Çetinceviz
{"title":"Python-based machine learning estimation of thermo-hydraulic performance along varying nanoparticle shape, nanofluid and tube configuration","authors":"Emrehan Gürsoy , Muhammed Tan , Mehmet Gürdal , Yücel Çetinceviz","doi":"10.1016/j.advengsoft.2024.103814","DOIUrl":"10.1016/j.advengsoft.2024.103814","url":null,"abstract":"<div><div>In this research article, a Python-based machine learning model prediction study was conducted based on the study results obtained from sudden expansion tubes containing different expansion angles, dimpled fin structures and nanofluids, whose thermo-hydraulic performance was previously examined. In the study, Artificial Neural Network and Ridge regression models were used to make predictions on the average Nusselt number (Nu), average Darcy friction factor (f) and performance evaluation criteria (PEC). Physical variations of the sudden expansion tube were taken into account and a detailed comparison of the results was made. A superior average Nu was acquired as 172.45 %, 22.05 %, 17.18 %, 13.65 %, and 7.76 % compared to Ag-MgO/H<sub>2</sub>O, Al<sub>2</sub>O<sub>3</sub>/H<sub>2</sub>O (blade), CoFe<sub>2</sub>O<sub>4</sub>/H<sub>2</sub>O, Al<sub>2</sub>O<sub>3</sub>/H<sub>2</sub>O (cylindrical), and Al<sub>2</sub>O<sub>3</sub>/H<sub>2</sub>O (platelet), respectively. The highest Performance Evaluation Criteria (PEC) for <em>Re</em>= 2000 based on Al<sub>2</sub>O<sub>3</sub>/H<sub>2</sub>O (platelet) shows an increase of 4.84 %, 12.08 %, 11.76 %, 66.05 %, and 148.94 % compared to Al<sub>2</sub>O<sub>3</sub>/H<sub>2</sub>O (cylindrical), Al<sub>2</sub>O<sub>3</sub>/H<sub>2</sub>O (blade), CoFe<sub>2</sub>O<sub>4</sub>/H<sub>2</sub>O, Fe<sub>3</sub>O<sub>4</sub>/H<sub>2</sub>O, and Ag-MgO/H<sub>2</sub>O, respectively. From the results obtained, it was determined that Python-based Machine Learning approach which facilitates custom optimizations showed a significant performance with small margins of error in predicting the heat transfer parameters. The lowest error rates of machine learning and polynomial ridge regression models ranged from 0.2 % to 5.4 % for the unseen test set and the application of Python-based algorithms provided considerable savings in calculation time compared to conventional methods. On the other hand, using machine learning models with feature engineering has been found to increase model performance by at least 30 %. In these years when studies on the predictions of thermo-hydraulic studies are very rare in the literature, this study is intended to facilitate scientists, engineers and academicians who will further study on this subject.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103814"},"PeriodicalIF":4.0,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656005","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yu-Lei Wang , Ji-Hong Zhu , Liang Meng , Tao Liu , Wei-Hong Zhang
{"title":"Optimization design of acoustic black hole structures by embedding disordered hyperuniform phononic crystals","authors":"Yu-Lei Wang , Ji-Hong Zhu , Liang Meng , Tao Liu , Wei-Hong Zhang","doi":"10.1016/j.advengsoft.2024.103818","DOIUrl":"10.1016/j.advengsoft.2024.103818","url":null,"abstract":"<div><div>Incorporating the unique energy concentration features of acoustic black hole (ABH) and frequency band gaps of phononic crystals, this paper presents an optimization approach for the acoustic black hole structure by embedding disordered hyperuniform phononic crystal (ABH-DHPC). The operating frequency of the design ABH-DHPC is achieved by manipulating the band-gaps of the DHPC. Specifically, the current work establishes an optimization design method for DHPC band gaps by using an equivalent unit cell instead of the supercell of DHPC to calculate the band gap. The ABH-DHPCs, ranging from 1 mm to 100 m, are meticulously crafted to operate within the frequency range of 0.1–100 kHz. Lastly, samples of centimeter size, manufactured using this method, exhibited a remarkable 40-fold enhancement in vibration response during experiments conducted at 1–2 kHz.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103818"},"PeriodicalIF":4.0,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656000","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A novel binomial-based fuzzy type-2 approach for topology and size optimization of skeletal structures","authors":"Ali Mortazavi","doi":"10.1016/j.advengsoft.2024.103819","DOIUrl":"10.1016/j.advengsoft.2024.103819","url":null,"abstract":"<div><div>The current work introduces a new probability-based fuzzy type-2 decision mechanism to adjust the optimization process during the simultaneous size and topology optimization of the Skeletal structural systems. For the probabilistic part a binomial module is developed that feeds the fuzzy mechanism by forecasting success probability for future topological actions. The proposed fuzzy decision mechanism permanently monitors the optimization process and attends to dynamically tune the balance between size and topology actions. The presented strategy, by reducing the number of ineffective iterations, significantly enhances the efficiency of the optimization process. Since the proposed decision mechanism is designed as an auxiliary separate module it can be integrated with different optimization methods. Accordingly, in this study, it is integrated with four different optimization algorithms and applied to solve distinct size and topology problems. To comprehensively evaluate the effect of the proposed strategy a new performance index is defined and employed. The acquired results demonstrate that the proposed decision mechanism considerably enhances the search performance of the algorithms on handling the structural size and topology optimization problems.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103819"},"PeriodicalIF":4.0,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142656006","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Hongtao Dong , Xiongyao Deng , Feng Yin , Wenchao Lu , Xiaoqing Zhang , Qiang Wang , Zhenyu Zhou , Han Ding
{"title":"Contact fatigue life forecasting model considering micro-scale subsurface stress for aerospace spiral bevel gears","authors":"Hongtao Dong , Xiongyao Deng , Feng Yin , Wenchao Lu , Xiaoqing Zhang , Qiang Wang , Zhenyu Zhou , Han Ding","doi":"10.1016/j.advengsoft.2024.103813","DOIUrl":"10.1016/j.advengsoft.2024.103813","url":null,"abstract":"<div><div>Focusing on stress distribution at subsurface layer under aerospace service condition in roughness tooth flank meshing interface, a new loaded contact fatigue life forecasting model is developed by considering micro-scale surface effect for aerospace spiral bevel gears. Firstly, tooth flank modeling considering the actual manufacturing process is used for accurate tooth flank point determination having high and uniform grid density. Then, with application geometric approximation and operation, discrete convolution and fast Fourier transformation (DC-FFT) based conjugate gradient (CG) method is applied to determine time-varying load distribution. While at normal direction of each point from the high-density tooth flank discretization after accurate interpolation is added the roughness height from the actual micro-scale geometric topography measurement, a tooth flank reconstruction is performed to determine the micro- scale geometric topography. Then, elastic half-space loaded contact model and DC-FFT method are employed to compute subsurface stress distribution for roughness tooth flank. Von Mises stress is selected as design variable and introduced into Zaretsky model to establish the contact fatigue life forecasting model. Finally, a spiral bevel gear set in aerospace industrial application is exercised to verify the impact of subsurface stress on contact fatigue life.</div></div>","PeriodicalId":50866,"journal":{"name":"Advances in Engineering Software","volume":"199 ","pages":"Article 103813"},"PeriodicalIF":4.0,"publicationDate":"2024-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142586169","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}