Sensor Review最新文献

{"title":"Lock-in spectrum: a tool for representing long-term evolution of bearing fault in the time–frequency domain using vibration signal","authors":"Meng Zhang","doi":"10.1108/sr-04-2024-0365","DOIUrl":"https://doi.org/10.1108/sr-04-2024-0365","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>This study aims to propose a method for monitoring bearing health in the time–frequency domain, termed the Lock-in spectrum, to track the evolution of bearing faults over time and frequency.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>The Lock-in spectrum uses vibration signals captured by vibration sensors and uses a lock-in process to analyze specified frequency bands. It calculates the distribution of signal amplitudes around fault characteristic frequencies over short time intervals.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>Experimental results demonstrate that the Lock-in spectrum effectively captures the degradation process of bearings from fault inception to complete failure. It provides time-varying information on fault frequencies and amplitudes, enabling early detection of fault growth, even in the initial stages when fault signals are weak. Compared to the benchmark short-time Fourier transform method, the Lock-in spectrum exhibits superior expressive ability, allowing for higher-resolution, long-term monitoring of bearing condition.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>The proposed Lock-in spectrum offers a novel approach to bearing health monitoring by capturing the dynamic evolution of fault frequencies over time. It surpasses traditional methods by providing enhanced frequency resolution and early fault detection capabilities.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"24 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141773643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Improved DOA estimation of MEMS vector hydrophone combined with CEEMDAN and wavelet transform for noise reduction","authors":"Zican Chang, Guojun Zhang, Wenqing Zhang, Yabo Zhang, Li Jia, Zhengyu Bai, Wendong Zhang","doi":"10.1108/sr-04-2024-0293","DOIUrl":"https://doi.org/10.1108/sr-04-2024-0293","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>Ciliated microelectromechanical system (MEMS) vector hydrophones pick up sound signals through Wheatstone bridge in cross beam-ciliated microstructures to achieve information transmission. This paper aims to overcome the complexity and variability of the marine environment and achieve accurate location of targets. In this paper, a new method for ocean noise denoising based on improved complete ensemble empirical mode decomposition with adaptive noise combined with wavelet threshold processing method (CEEMDAN-WT) is proposed.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>Based on the CEEMDAN-WT method, the signal is decomposed into different intrinsic mode functions (IMFs), and relevant parameters are selected to obtain IMF denoised signals through WT method for the noisy mode components with low sample entropy. The final pure signal is obtained by reconstructing the unprocessed mode components and the denoising component, effectively separating the signal from the wave interference.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The three methods of empirical mode decomposition (EMD), ensemble empirical mode decomposition (EEMD) and CEEMDAN are compared and analyzed by simulation. The simulation results show that the CEEMDAN method has higher signal-to-noise ratio and smaller reconstruction error than EMD and EEMD. The feasibility and practicability of the combined denoising method are verified by indoor and outdoor experiments, and the underwater acoustic experiment data after processing are combined beams. The problem of blurry left and right sides is solved, and the high precision orientation of the target is realized.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This algorithm provides a theoretical basis for MEMS hydrophones to achieve accurate target positioning in the ocean, and can be applied to the hardware design of sonobuoys, which is widely used in various underwater acoustic work.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"44 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141741352","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Advances in field-effect tube biosensors constructed on silicon nanowires, graphene and carbon nanotubes for heavy metal ion detection","authors":"Xinran Yang, Junhui Du, Hongshuo Chen, Chuanjin Cui, Haibin Liu, Xuechao Zhang","doi":"10.1108/sr-03-2024-0184","DOIUrl":"https://doi.org/10.1108/sr-03-2024-0184","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>Field-effect transistor (FET) has excellent electronic properties and inherent signal amplification, and with the development of nanomaterials technology, FET biosensors with nanomaterials as channels play an important role in the field of heavy metal ion detection. This paper aims to review the research progress of silicon nanowire, graphene and carbon nanotube field-effect tube biosensors for heavy metal ion detection, so as to provide technical support and practical experience for the application and promotion of FET.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>The article introduces the structure and principle of three kinds of FET with three kinds of nanomaterials, namely, silicon nanowires, graphene and carbon nanotubes, as the channels, and lists examples of the detection of common heavy metal ions by the three kinds of FET sensors in recent years. The article focuses on the advantages and disadvantages of the three sensors, puts forward measures to improve the performance of the FET and looks forward to its future development direction.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>Compared with conventional instrumental analytical methods, FETs prepared using nanomaterials as channels have the advantages of fast response speed, high sensitivity and good selectivity, among which the diversified processing methods of graphene, the multi-heavy metal ions detection of silicon nanowires and the very low detection limit and wider detection range of carbon nanotubes have made them one of the most promising detection tools in the field of heavy metal ions detection. Of course, through in-depth analysis, this type of sensor has certain limitations, such as high cost and strict process requirements, which are yet to be solved.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This paper elaborates on the detection principle and classification of field-effect tube, investigates and researches the application status of three kinds of FET biosensors in the detection of common heavy metal ions. By comparing the advantages and disadvantages of each of the three sensors in practical applications, the paper focuses on the feasibility of improvement measures, looks forward to the development trend in the field of heavy metal detection and ultimately promotes the application of field-effect tube development technology to continue to progress, so that its performance continues to improve and the application field is constantly expanding.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"30 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141741521","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Advancing predictive maintenance: a deep learning approach to sensor and event-log data fusion","authors":"Zengkun Liu, Justine Hui","doi":"10.1108/sr-03-2024-0183","DOIUrl":"https://doi.org/10.1108/sr-03-2024-0183","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>This study aims to introduce an innovative approach to predictive maintenance by integrating time-series sensor data with event logs, leveraging the synergistic potential of deep learning models. The primary goal is to enhance the accuracy of equipment failure predictions, thereby minimizing operational downtime.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>The methodology uses a dual-model architecture, combining the patch time series transformer (PatchTST) model for analyzing time-series sensor data and bidirectional encoder representations from transformers for processing textual event log data. Two distinct fusion strategies, namely, early and late fusion, are explored to integrate these data sources effectively. The early fusion approach merges data at the initial stages of processing, while late fusion combines model outputs toward the end. This research conducts thorough experiments using real-world data from wind turbines to validate the approach.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The results demonstrate a significant improvement in fault prediction accuracy, with early fusion strategies outperforming traditional methods by 2.6% to 16.9%. Late fusion strategies, while more stable, underscore the benefit of integrating diverse data types for predictive maintenance. The study provides empirical evidence of the superiority of the fusion-based methodology over singular data source approaches.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This research is distinguished by its novel fusion-based approach to predictive maintenance, marking a departure from conventional single-source data analysis methods. By incorporating both time-series sensor data and textual event logs, the study unveils a comprehensive and effective strategy for fault prediction, paving the way for future advancements in the field.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"374 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141577097","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Fabrication and characterization of model wireless biosensor-based electrochemical impedance spectroscopy (EIS) for detecting HER2 in plasma as therapeutics","authors":"Majid Monajjemi, Fatemeh Mollaamin","doi":"10.1108/sr-05-2024-0425","DOIUrl":"https://doi.org/10.1108/sr-05-2024-0425","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>Early prediction of any type of cancer is important for the treatment of this type of disease, therefore, our target to evaluate whether monitoring early changes in plasma human epidermal growth factor receptor 2 (HER2) levels (using EIS), could help in the treatment of breast cancer or not? Human epidermal growth factor receptor 2 (HER2) overexpression is an important biomarker for treatment selection in earlier stages of cancers. The combined detection of the HER2 gene in plasma for blood cancer provides an important reference index for the prognosis of metastasis to other tissues. For this purpose, the authors fabricated and characterized a model wireless biosensor-based electrochemical impedance spectroscopy (EIS) for detecting HER2 plasma as therapeutics.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>Most sensors generally are fabricated based on a connection between component of the sensors and the external circuits through wires. Although these types of sensors provide suitable sensitivities and also quick responses, the connection wires can be limited to the sensing ability in various devices approximately. Therefore, the authors designed a wireless sensor, which can provide the advantages of <em>in vivo</em> sensing and also long-distance sensing, quickly.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The biosensor structure was designed for detection of HER2, HER3 and HER-4 from lab-on-chip approach with six units of screen-printed electrode (SPE), which is built of an electrochemical device of gold/silver, silver/silver or carbon electrodes. The results exhibited that the biosensor is completely selective at low concentrations of the plasma and HER2 detection via the standard addition approach has a linearity plot, therefore, by using this type of biosensors HER2 in plasma can be detected.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This is then followed by detecting HER2 in real plasma using standard way which proved to have great linearity (<em>R</em>² = 0.991) proving that this technique can be used to detect HER2 solution in real patients.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"39 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141547003","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Design of a torque sensor based on piezoelectric torsional effect of quartz pillar","authors":"Huijie Jin, Suihan Sui, Changyin Gao","doi":"10.1108/sr-03-2023-0034","DOIUrl":"https://doi.org/10.1108/sr-03-2023-0034","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>Torque is one of the main parameters reflecting the operation status and detection of a mechanical rotation system. The use of quartz pillar to design torque sensors has advantage over the use of quartz disk, but research into the torsional effect of quartz pillar is rare. This paper aims to investigate a novel type of torque sensor based on piezoelectric torsional effect.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>Based on the theory of anisotropic elasticity and the Maxwell electromagnetism, the torsion stress and distribution of surface charge of a rectangular quartz pillar are calculated. Using finite element analysis, the polarized electric field of the piezoelectric pillar is solved. According to the theoretical calculation of torsional effect of piezoelectric quartz pillar, detection electrodes are mounted on the surface of the quartz pillar and a new type of torque sensor is designed.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The calibration experimental results show that the bound charges are proportional to the torque applied, and the torque sensor has fully reached the dynamometer standard.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This paper shows that the torsional effect of the developed piezoelectric quartz pillar can be used to create a new type of piezoelectric torque sensor.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"23 1 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141529401","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Extrinsic calibration method for integrating infrared thermal imaging camera and 3D LiDAR","authors":"Dan Zhang, Junji Yuan, Haibin Meng, Wei Wang, Rui He, Sen Li","doi":"10.1108/sr-04-2024-0292","DOIUrl":"https://doi.org/10.1108/sr-04-2024-0292","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>In the context of fire incidents within buildings, efficient scene perception by firefighting robots is particularly crucial. Although individual sensors can provide specific types of data, achieving deep data correlation among multiple sensors poses challenges. To address this issue, this study aims to explore a fusion approach integrating thermal imaging cameras and LiDAR sensors to enhance the perception capabilities of firefighting robots in fire environments.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>Prior to sensor fusion, accurate calibration of the sensors is essential. This paper proposes an extrinsic calibration method based on rigid body transformation. The collected data is optimized using the Ceres optimization algorithm to obtain precise calibration parameters. Building upon this calibration, a sensor fusion method based on coordinate projection transformation is proposed, enabling real-time mapping between images and point clouds. In addition, the effectiveness of the proposed fusion device data collection is validated in experimental smoke-filled fire environments.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The average reprojection error obtained by the extrinsic calibration method based on rigid body transformation is 1.02 pixels, indicating good accuracy. The fused data combines the advantages of thermal imaging cameras and LiDAR, overcoming the limitations of individual sensors.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This paper introduces an extrinsic calibration method based on rigid body transformation, along with a sensor fusion approach based on coordinate projection transformation. The effectiveness of this fusion strategy is validated in simulated fire environments.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"40 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-06-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141254601","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Progress of MEMS acoustic emission sensor: a review","authors":"Junhui Zhang, Sai Zhang, Yuhua Yang, Wendong Zhang","doi":"10.1108/sr-06-2023-0232","DOIUrl":"https://doi.org/10.1108/sr-06-2023-0232","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>Based on the micro-electro-mechanical system (MEMS) technology, acoustic emission sensors have gained popularity owing to their small size, consistency, affordability and easy integration. This study aims to provide direction for the advancement of MEMS acoustic emission sensors and predict their future potential for structural health detection of microprecision instruments.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>This paper summarizes the recent research progress of three MEMS acoustic emission sensors, compares their individual strengths and weaknesses, analyzes their research focus and predicts their development trend in the future.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>Piezoresistive, piezoelectric and capacitive MEMS acoustic emission sensors are the three main streams of MEMS acoustic emission sensors, which have their own advantages and disadvantages. The existing research has not been applied in practice, and MEMS acoustic emission sensor still needs further research in the aspects of wide frequency/high sensitivity, good robustness and integration with complementary metal oxide semiconductor. MEMS acoustic emission sensor has great development potential.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>In this paper, the existing research achievements of MEMS acoustic emission sensors are described systematically, and the further development direction of MEMS acoustic emission sensors in the future research field is pointed out. It provides an important reference value for the actual weak acoustic emission signal detection in narrow structures.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"31 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-06-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141194942","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A defect contour imaging method of small diameter pipeline based on self-made three-dimensional magnetic sensor","authors":"Qiang Yang, Tianfei Xia, Lijia Zhang, Ziye Zhou, Dequan Guo, Ao Gu, Xucai Zeng, Ping Wang","doi":"10.1108/sr-12-2023-0629","DOIUrl":"https://doi.org/10.1108/sr-12-2023-0629","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>The purpose of this paper is to use the corresponding magnetic sensor and detection method to detect and image the defects of small diameter pipelines. Urban gas pipeline is an energy transportation tool for urban industrial production and social life, which is closely related to urban safety. Preventing the occurrence of urban gas pipeline transportation accidents and carrying out pipeline defect detection are of great significance for the urban economic and social stability. To perform pipeline defect detection, the magnetic flux leakage internal detection method is generally used in the detection of large-diameter long-distance oil and gas pipelines. However, in terms of the internal detection of small-diameter pipelines, due to the heavy weight, large structure of the detection device and small pipe diameter, the detection is more difficult.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>In order to solve the above matters, self-made three-dimensional magnetic sensor and three-dimensional magnetic flux leakage imaging direct method are proposed for studying the defect identification. Firstly, for adapting to the diameter range of small-diameter pipelines, and containing the complete information of the defect, a self-made three-dimensional magnetic sensor is made in this paper to improve the accuracy of magnetic flux leakage detection. And on the basis of it, a small diameter pipeline defect detection system is built. Secondly, as detection signal may be affected by background magnetic field interference and the jitter interference, the complete ensemble empirical mode decomposition with adaptive noise method is utilized to screen the detected signal. As a result, the useful signal is reconstructed and the interference signal is removed. Finally, the defect contour inversion imaging of detection is realized based on the direct method of three-dimensional magnetic flux leakage imaging, which includes three-dimensional magnetic flux leakage detection data and data segmentation recognition.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The three-dimensional magnetic flux leakage imaging experimental results shown that, compared to the actual defects, the typical defects, irregular defects and crack groove defects can be analyzed by the magnetic flux leakage defect contour imaging method in qualitative and quantitative way respectively, which provides a new idea for the research of defect recognition.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>A three-dimensional magnetic sensor is made to adapt the diameter range of small diameter pipeline, and based on it, a small-diameter pipeline defect detection system is built to collect and display the magnetic flux leakage signal.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"26 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140937577","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Optimizations of structure stiffnesses and sensitivities of Y-type six-axis force/torque sensor","authors":"Xi Liang Chen, Zheng Yu Xie, Zhi Qiang Wang, Yi Wen Sun","doi":"10.1108/sr-03-2024-0238","DOIUrl":"https://doi.org/10.1108/sr-03-2024-0238","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>The six-axis force/torque sensor based on a Y-type structure has the advantages of simple structure, small space volume, low cost and wide application prospects. To meet the overall structural stiffness requirements and sensor performance requirements in robot engineering applications, this paper aims to propose a Y-type six-axis force/torque sensor.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>The performance indicators such as each component sensitivities and stiffnesses of the sensor were selected as optimization objectives. The multiobjective optimization equations were established. A multiple quadratic response surface in ANSYS Workbench was modeled by using the central composite design experimental method. The optimal manufacturing structural parameters were obtained by using multiobjective genetic algorithm.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The sensor was optimized and the simulation results show that the overload resistance of the sensor is 200%F.S., and the axial stiffness, radial stiffness, bending stiffness and torsional stiffness are 14.981 kN/mm, 16.855 kN/mm, 2.0939 kN m/rad and 6.4432 kN m/rad, respectively, which meet the design requirements, and the sensitivities of each component of the optimized sensor have been well increased to be 2.969, 2.762, 4.010, 2.762, 2.653 and 2.760 times as those of the sensor with initial structural parameters. The sensor prototype with optimized parameters was produced. According to the calibration experiment of the sensor, the maximum Class I and II errors and measurement uncertainty of each force/torque component of the sensor are 1.835%F.S., 1.018%F.S. and 1.606%F.S., respectively. All of them are below the required 2%F.S.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>Hence, the conclusion can be drawn that the sensor has excellent comprehensive performance and meets the expected practical engineering requirements.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"51 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-05-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140840238","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}