{"title":"Stress intensity factors analysis for crack around film cooling holes in Ni-based single crystal with contour integral method","authors":"Zhenwei Li, Zhixun Wen, Cheng Wang, Ying Dai, Peng Fei He","doi":"10.1108/mmms-08-2022-0157","DOIUrl":"https://doi.org/10.1108/mmms-08-2022-0157","url":null,"abstract":"Purpose This paper aims to provide SIF calculation method for engineering application. Design/methodology/approach In this paper, the stress intensity factors (SIFs) calculation method is applied to the anisotropic Ni-based single crystal film cooling holes (FCHs) structure. Findings Based on contour integral, the anisotropic SIFs analysis finite element method (FEM) in Ni-based single crystal is proposed. The applicability and mesh independence of the method is assessed by comparing the calculated SIFs using mode of plate with an edge crack. Anisotropic SIFs can be calculated with excellent accuracy using the finite element contour integral approach. Then, the effect of crystal orientation and FCHs interference on the anisotropic SIFs is clarified. The SIFs of FCH edge crack in the [011] orientated Ni-based single crystal increases faster than the other two orientations. And the SIF of horizontal interference FCHs edge crack is also larger than that of the inclined interference one. Originality/value The SIFs of the FCH edge crack in the turbine air-cooled blade are innovatively computed using the sub-model method. Both the Mode I and II SIFs of FCHs edge crack in blade increase with crack growing.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"81 5","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135584884","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigation on effect of carbon equivalent and inoculation on the solidification and shrinkage tendency of ductile cast iron using thermal analysis","authors":"Bahubali Babanrao Sangame, Y. Prasannatha Reddy","doi":"10.1108/mmms-04-2023-0143","DOIUrl":"https://doi.org/10.1108/mmms-04-2023-0143","url":null,"abstract":"Purpose The foundry industry incurs additional costs as a result of defective castings. Shrinkage defects are a frequent problem in ductile iron castings. It is still essential to understand how shrinkage porosity varies in size when the ductile iron composition changes. This information can be used to produce high-quality cast parts and determine the best processing conditions. The objective of this research paper is to examine the effect of carbon equivalent and inoculation on the morphology of the shrinkage defect using thermal analysis. Design/methodology/approach This study focuses on certain thermal analysis parameters, such as the angle of the first derivative curve at the solidus temperature, recalescence and its relationships to graphite nucleation and shrinkage tendency. The results of thermal analysis in terms of the cooling curve and its derivative parameters, and thorough characterizations of the shrinkage observed in cup castings produced with various melt compositions and inoculation are presented in the current study. Findings The proportion of caved surfaces and macro shrinkage porosity defects has been reduced as the carbon equivalent of melt increases from hypoeutectic to a hypereutectic composition. The composition that is slightly hypereutectic has the lowest shrinkage propensity. Although inoculation reduces shrinkage, the importance of this parameter differs depending on the carbon equivalent. Originality/value The percentage of macro shrinkage porosity and the angle that the cooling rate curve forms are strongly correlated. It is found that the macro shrinkage size decreases as the angle of the first derivative curve at the solidus temperature is reduced. Further, lower macroporosity is produced by a metal that has a higher nodule count in association with a greater cooling rate toward the end of the solidification process.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"252 7","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136019259","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Accurately and explicitly simulating distinct tensile and compressive behaviors of various concretes with new elastoplasticity model","authors":"Quan-Pu Liu, Jia Kang, Long-Xu Tan, Si-Yu Wang, Otto Bruhns, Heng Xiao","doi":"10.1108/mmms-07-2023-0220","DOIUrl":"https://doi.org/10.1108/mmms-07-2023-0220","url":null,"abstract":"Purpose This paper aims to present a direct analysis to demonstrate why markedly different tensile and compressive behaviors of concretes could not be simulated with the Drucker–Prager yield criterion. Design/methodology/approach This study proposed an extended form of the latter for establishing a new elastoplasticity model with evolving yield strengths. Findings Explicit closed-form solutions to non-symmetric tensile and compressive responses of uniaxial specimens at finite strain are for the first time obtained from hardening to softening. Originality/value With such exact solutions, the yield strengths in tension and compression can be explicitly prescribed by uniaxial tensile and compressive stress-strain functions. Then, the latter two are further provided in explicit forms toward accurately simulating tensile and compressive behaviors. Numerical examples are supplied for meso-scale heterogeneous concrete (MSHC) and high-performance concrete (HPC), etc. Model predictions are in good agreement with test data.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"33 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135220109","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Duo Zhang, Yonghua Li, Gaping Wang, Qing Xia, Hang Zhang
{"title":"A novel robust design optimization method combining improved flower pollination algorithm and dual Kriging","authors":"Duo Zhang, Yonghua Li, Gaping Wang, Qing Xia, Hang Zhang","doi":"10.1108/mmms-04-2023-0122","DOIUrl":"https://doi.org/10.1108/mmms-04-2023-0122","url":null,"abstract":"Purpose This study aims to propose a more precise method for robust design optimization of mechanical structures with black-box problems, while also considering the efficiency of uncertainty analysis. Design/methodology/approach The method first introduces a dual adaptive chaotic flower pollination algorithm (DACFPA) to overcome the shortcomings of the original flower pollination algorithm (FPA), such as its susceptibility to poor accuracy and convergence efficiency when dealing with complex optimization problems. Furthermore, a DACFPA-Kriging model is developed by optimizing the relevant parameter of Kriging model via DACFPA. Finally, the dual Kriging model is constructed to improve the efficiency of uncertainty analysis, and a robust design optimization method based on DACFPA-Dual-Kriging is proposed. Findings The DACFPA outperforms the FPA, particle swarm optimization and gray wolf optimization algorithms in terms of solution accuracy, convergence speed and capacity to avoid local optimal solutions. Additionally, the DACFPA-Kriging model exhibits superior prediction accuracy and robustness contrasted with the original Kriging and FPA-Kriging. The proposed method for robust design optimization based on DACFPA-Dual-Kriging is applied to the motor hanger of the electric multiple units as an engineering case study, and the results confirm a significant reduction in the fluctuation of the maximum equivalent stress. Originality/value This study represents the initial attempt to enhance the prediction accuracy of the Kriging model using the improved FPA and to combine the dual Kriging model for uncertainty analysis, providing an idea for the robust optimization design of mechanical structure with black-box problem.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"11 5","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135513812","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A mathematical model for erosive abrasive wear analysis by using abrasive size and material hardness","authors":"Ergin Kosa, Ali Gökşenli","doi":"10.1108/mmms-12-2022-0286","DOIUrl":"https://doi.org/10.1108/mmms-12-2022-0286","url":null,"abstract":"PurposeErosion and abrasion are the prominent wear mechanisms reducing the lifetime of machine components. Both wear mechanisms are playing a role meanwhile, generating a synergy, leading to a material removal on the target. The purpose of study is to create a mathematical expression for erosive abrasive wear.Design/methodology/approachMany factors such as environmental cases and material character have an influence in erosive abrasive wear. In the work, changes in abrasive size and material hardness have been analyzed. As an abrasive particle, quartz sand has been used. All tests have been done in 20 wt.% slurry. Heat treatment has been applied to different steel specimens (steel grades C15, St 37 and Ck45) to change hardness value, which ranged from 185 to 880 Vickers hardness number.FindingsAfter the four-hour test, it is determined that by an increase in abrasive size and decrease in material hardness, wear rate increases. Worn surfaces of the targets have been examined to figure out the wear mechanisms at different conditions under scanning electron microscopy. The results indicate that by an increase in material hardness, the number and diameter of micro-craters on the worn surfaces decrease. The diameters of micro-craters have been about 3–8 µm in hard materials and about 120–140 µm in soft materials.Research limitations/implicationsIt is determined that by an increase in abrasive size and decrease in material hardness, wear rate increases. The results indicate that by an increase in material hardness, the number and diameter of micro-craters on the worn surfaces decrease.Practical implicationsThe study enables to indicate the dominant factor in worn steel used in mechanical components.Originality/valueAfter analyzing the test results, a novel mathematical expression, considering both abrasive size and material hardness, has been developed.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"70 5","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135566259","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Evaluation method of equivalent initial flaw size and fatigue life prediction of nickel-based single crystal superalloy","authors":"Zhixun Wen, Fei Li, Ming Li","doi":"10.1108/mmms-08-2023-0256","DOIUrl":"https://doi.org/10.1108/mmms-08-2023-0256","url":null,"abstract":"Purpose The purpose of this paper is to apply the concept of equivalent initial flaw size (EIFS) to the anisotropic nickel-based single crystal (SX) material, and to predict the fatigue life on this basis. The crack propagation law of SX material at different temperatures and the weak correlation of EIFS values verification under different loading conditions are also investigated. Design/methodology/approach A three-parameter time to crack initial (TTCI) method with multiple reference crack lengths under different loading conditions is established, which include the TTCI backstepping method and EIFS fitting method. Subsequently, the optimized EIFS distribution is obtained based on the random crack propagation rate and maximum likelihood estimation of median fatigue life. Then, an effective driving force based on anisotropic and mixed crack propagation mode is proposed to describe the crack propagation rate in the small crack stage. Finally, the fatigue life of three different temperature ESE(T) standard specimens is predicted based on the EIFS values under different survival rates. Findings The optimized EIFS distribution based on EIFS fitting - maximum likelihood estimation (MLE) method has the highest accuracy in predicting the total fatigue life, with the range of EIFS values being about [0.0028, 0.0875] (mm), and the mean value of EIFS being 0.0506 mm. The error between the predicted fatigue life based on the crack propagation rate and EIFS distribution for survival rates ranges from 5% to 95% and the experimental life is within two times dispersion band. Originality/value This paper systematically proposes a new anisotropic material EIFS prediction method, establishing a framework for predicting the fatigue life of SX material at different temperatures using fracture mechanics to avoid inaccurate anisotropic constitutive models and fatigue damage accumulation theory.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"72 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944828","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mohammad Saeid Aghighi, Christel Metivier, Sajad Fakhri
{"title":"Wall slip effects in Rayleigh–Bénard convection of viscoplastic materials","authors":"Mohammad Saeid Aghighi, Christel Metivier, Sajad Fakhri","doi":"10.1108/mmms-05-2023-0185","DOIUrl":"https://doi.org/10.1108/mmms-05-2023-0185","url":null,"abstract":"Purpose According to the research, viscoplastic fluids are sensitive to slipping. The purpose of this study is to determine whether slip affects the Rayleigh–Bénard convection of viscoplastic fluids in cavities and, if so, under what conditions. Design/methodology/approach The wall slip was evaluated using a model created for viscoplastic (Bingham) fluids. The coupled conservation equations were solved numerically using the finite element method. Simulations were performed for various parameters: the Rayleigh number, yield number, slip yield number and friction number. Findings Wall slip determines two essential yield stresses: a specific yield stress value beyond which wall slippage is impossible (S_Yc); and a maximum yield stress beyond which convective flow is impossible (Y_c). At low Rayleigh numbers, Y_c is smaller than S_Yc. Hence, the flow attained a stable (conduction) condition before achieving the no-slip condition. However, for more significant Rayleigh numbers Y_c exceeded S_Yc. Thus, the flow will slip at low yield numbers while remaining no-slip at high yield numbers. The possibility of slipping on the wall increases the buoyancy force, facilitating the onset of Rayleigh–Bénard convection. Originality/value An essential aspect of this study lies in its comprehensive examination of the effect of slippage on the natural convection flow of viscoplastic materials within a cavity, which has not been previously investigated. This research contributes to a new understanding of the viscoplastic fluid behavior resulting from slipping.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"130 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135804916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Preparation and properties of a newly developed devulcanized and pyrolytic crumb rubber modified asphalt","authors":"Bozong Jiao, Baofeng Pan, Naisheng Guo","doi":"10.1108/mmms-03-2023-0078","DOIUrl":"https://doi.org/10.1108/mmms-03-2023-0078","url":null,"abstract":"Purpose The purpose of this article is to determine the parameters of the preparation process for devulcanized and pyrolytic crumb rubber modified asphalt (DCRMA) and then study the rheological and microscopic properties of DCRMA through experiments. Design/methodology/approach In this study, a new preparation process for DCRMA was developed, then the penetration, softening point and viscosity tests were employed to determine the parameters of the preparation process. The crumb rubber (CR) solubility, Fluorescence microscopy (FM), Fourier Transform Infrared (FTIR) spectroscopy and thermogravimetric analysis tests were conducted to verify the devulcanized and pyrolytic effectiveness of the preparation process. Furthermore, dynamic shear rheometer and bending beam rheometer were used to characterize the high and low-temperature rheological properties of DCRMA. Findings The results showed that the penetration balanced the CR degradation and the virgin asphalt aging well and thus could be used as a main parameters control indicator. The CR solubility, FM and FTIR tests proved that the CR has been fully devulcanized and pyrolytic via the preparation process. The DCRMA exhibited better low-temperature and fatigue performance and lower rutting performance than the conventional crumb rubber modified asphalt (CRMA) with the same CR content. Finally, the time–temperature superposition principle could be employed for all binders in this study. Originality/value A new preparation process for DCRMA was developed.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"22 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136063013","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Hygrothermal analysis of a semi-infinite cylinder: an integral transform approach","authors":"Tasneem Firdous Islam, G.D. Kedar, Sajid Anwar","doi":"10.1108/mmms-02-2023-0033","DOIUrl":"https://doi.org/10.1108/mmms-02-2023-0033","url":null,"abstract":"Purpose The purpose of this paper is to examine the impact of moisture and temperature changes on the behavior of a semi-infinite solid cylinder made of T300/5208 composite material. This study aims to provide analytical solutions for temperature, moisture and thermal stress through the de-coupling technique and the method of integral transforms. Both coupled and uncoupled cases are considered. Design/methodology/approach This study investigates the hygrothermo-elastic response of a semi-infinite solid circular cylinder using an integral transform technique that includes Hankel and Fourier transforms. The cylinder is subjected to prescribed sources, and a numerical algorithm is developed for the numerical computation of the results. The goal is to understand how the cylinder responds to changes in temperature and moisture. Findings The paper presents an analytical solution for temperature, moisture and thermal stress in a semi-infinite solid cylinder obtained through the use of an integral transform technique. The study focuses on a graphite fiber-reinforced epoxy matrix composite material (T300/5208) and discusses the coupled and uncoupled effects of temperature, moisture and thermal stress on the material. The results of the transient response hygrothermo-elastic field are presented graphically to provide a visual representation of the findings. Research limitations/implications The research presented in this article is primarily hypothetical and focused on the analysis of mathematical models. Originality/value To the authors' best knowledge, this study is the first to investigate the hygrothermal effect in a semi-infinite circular cylinder. Additionally, the material properties used in the analysis are both homogenous and isotropic and independent of both temperature and moisture. These unique aspects of the study make it a novel contribution to the field.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135133387","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Alexander Sergeevich Tonkoshkur, Alexander Vladimirovich Ivanchenko
{"title":"Modeling of voltage-limiting kinetics in two-layer varistor–posistor structures","authors":"Alexander Sergeevich Tonkoshkur, Alexander Vladimirovich Ivanchenko","doi":"10.1108/mmms-11-2022-0249","DOIUrl":"https://doi.org/10.1108/mmms-11-2022-0249","url":null,"abstract":"Purpose The purpose of this study is to model the dependences of the output voltage, temperature, current and electrical power dissipation of a voltage limiter based on a two-layer varistor–posistor structure on time and analysis the influence of operating modes and design parameters of such a limiter on these characteristics. Design/methodology/approach The behavior of the limiting voltage, temperature and other parameters of the voltage limiter when an input constant overvoltage is applied is studied by the simulation method. The voltage limiter was a two-layer construction. One layer was a zinc oxide ceramic varistor. The second layer was a posistor polymer composite with a nanocarbon filler of PolySwitch technology. Findings The output voltage across the varistor layer decreases and reaches some fixed value related to its breakdown voltage after applying a constant overvoltage to the structure over time. The temperature of the structure increases to some steady state value, while the current decreases significantly. The amplitude of the transient current pulse increases, its duration and energy of the transient process decrease with increasing overvoltage. An increase in the internal resistance of the overvoltage source can cause a decrease in the amplitude and an increase in the duration of transient currents. Originality/value The ranges of values for the activation energy of conduction of the varistor layer in weak electric fields, the intensity of heat exchange between the structure under study and the environment are determined to ensure the stable operation of this structure as a voltage limiter. The results obtained make it possible to select the necessary parameters of the indicated structures to ensure the required operating modes of the voltage limiter for various applications.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":"44 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134884382","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}