ParticuologyPub Date : 2025-05-22DOI: 10.1016/j.partic.2025.05.008
Seyed Hamed Godasiaei
{"title":"Predicting ash accumulation in industrial systems using machine learning: Enhancing maintenance and operational efficiency","authors":"Seyed Hamed Godasiaei","doi":"10.1016/j.partic.2025.05.008","DOIUrl":"10.1016/j.partic.2025.05.008","url":null,"abstract":"<div><div>Predicting ash accumulation in industrial environments is crucial for improving operational efficiency, enabling proactive maintenance, reducing downtime, and optimizing plant performance. Understanding of these processes requires the analysis of key parameters, including time, heat flux, particle size, velocity, excess air ratio, furnace temperature, heat load, and oxide concentrations, with a particular focus on deposition thickness. Traditional methods often fail to capture the complexity of these interactions, necessitating innovative approaches for accurate prediction and analysis. The experimental data, along with four algorithms, i.e. Support Vector Regression (SVR), Random Forest (RF), Deep Neural Network (DNN), and Extreme Gradient Boosting (XGBoost), were employed to analyze 20 features, providing a robust evaluation of their predictive capabilities. Furthermore, the use of SHAP (SHapley Additive Explanations) values introduces a novel dimension to the study, enabling interpretability and transparency in understanding the contribution of each feature to the model's predictions. The results demonstrate exceptional predictive accuracy for the RF and XGBoost models, achieving an R<sup>2</sup> value of 0.99 and minimal mean absolute errors (MAE). A novel comparison of training times reveals that SVR outperforms the other algorithms in speed due to its simpler structure, making it highly efficient for real-time applications. Correlation analysis identifies strong relationships between deposition thickness and key parameters such as time, heat flux, and deposition probability at varying surface temperatures. Time directly influences deposition thickness, as particles accumulate and sinter over prolonged operation. Heat flux drives particle movement through thermophoresis, affecting surface adhesion and increasing deposition probability. Surface temperature modulates particle adhesion and slag viscosity, with optimal temperatures maximizing stickiness and deposition probability.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"103 ","pages":"Pages 41-54"},"PeriodicalIF":4.1,"publicationDate":"2025-05-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144170519","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ParticuologyPub Date : 2025-05-22DOI: 10.1016/j.partic.2025.05.005
Ritwik Maiti , Gargi Das , Prasanta Kumar Das
{"title":"Bubbling phenomena during granular drainage from an inclined closed-top quasi-two-dimensional conduit","authors":"Ritwik Maiti , Gargi Das , Prasanta Kumar Das","doi":"10.1016/j.partic.2025.05.005","DOIUrl":"10.1016/j.partic.2025.05.005","url":null,"abstract":"<div><div>The study investigates gravity-driven granular drainage from a closed-top quasi-two-dimensional rectangular conduit. Experiments over a wide range of conduit inclination with respect to the horizontal (<em>θ</em>) reveal drainage to occur by “avalanche flow”. Beyond a conduit tilt (<em>θ</em> > <em>θ</em><sub><em>b</em></sub>), avalanching is accompanied by bubbling of the interstitial air, which hastens the rate of drainage. However, on further increase in conduit tilt towards the vertical (<em>θ</em> > <em>θ</em><sub><em>m</em></sub>), the rate of drainage slows down as avalanche flow ceases while bubbling continues. Flow visualization experiments followed by image analysis, spatio-temporal plots, and Digital Particle Image velocimetry (DPIV) measurements provide a detailed qualitative description and quantitative measurements in the two drainage regimes, viz, avalanching with bubbling and drainage after termination of avalanche flow. Based on experimental observations, phenomenological models are proposed for the prediction of critical conduit inclination for the inception of bubbling (<em>θ</em><sub><em>b</em></sub>), and termination of avalanche flow (<em>θ</em><sub><em>m</em></sub>), as well as the bubble rise velocity in the two drainage regimes, i.e. for <em>θ</em><sub><em>b</em></sub>≤ <em>θ</em> ≤<em>θ</em><sub><em>m</em></sub> and <em>θ</em><sub><em>m</em></sub>≤ <em>θ</em> ≤ 90°.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"103 ","pages":"Pages 29-40"},"PeriodicalIF":4.1,"publicationDate":"2025-05-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144170517","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ParticuologyPub Date : 2025-05-17DOI: 10.1016/j.partic.2025.05.006
Lin Jiang , Ming Gong , Rui Lan , Yu Tian , Rongzheng Liu , Bing Liu , Youlin Shao , Malin Liu
{"title":"A novel heterogeneous binding model for simulating nuclear fuel particle FB-CVD coating process based on CFD-DEM concept","authors":"Lin Jiang , Ming Gong , Rui Lan , Yu Tian , Rongzheng Liu , Bing Liu , Youlin Shao , Malin Liu","doi":"10.1016/j.partic.2025.05.006","DOIUrl":"10.1016/j.partic.2025.05.006","url":null,"abstract":"<div><div>Preparation of coated fuel particles using the fluidized bed-chemical vapor deposition (FB-CVD) process is a key step in the production of nuclear fuel particles for high-temperature gas-cooled reactors (HTGRs). The process of applying four coating layers on high-density uranium dioxide kernel particles results in an increase in particle size and a decrease in density. Most existing coating models at the single-particle scale assume homogeneous coating under thin layer conditions, which makes it difficult to accurately describe the actual evolution process of coated particles preparation. Therefore, this study proposed a particle-binding-type heterogeneous layer (PBT-HL) model combined the binding concept with the CFD-DEM method, which accounts for dynamic changes in the density of coated particles. Then model validation in terms of gas-solid interaction and mass transfer, and coating condition parameter analysis were given at first. The results showed that changes in operational parameters such as the layer density, loading capacity, and inlet gas velocity can affect the spouted fluidization state, further influencing the deposition rate and coating effectiveness. These findings also suggested that the heterogeneous coating model in binding configuration can be further developed to study the anisotropy of single-particle layer thickness quantitatively. In summary, the variable-density PBT-HL model approximates the actual coating layer preparation process more closely, aiding in the acquisition of coating process information and guiding the optimization of coating techniques. The proposed heterogeneous coating model also holds potential for further development to characterize the intra-particle uniformity and the conformality feature of FB-CVD technique in the future.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"103 ","pages":"Pages 1-17"},"PeriodicalIF":4.1,"publicationDate":"2025-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144155119","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ParticuologyPub Date : 2025-05-17DOI: 10.1016/j.partic.2025.05.007
Rasoul Fatahi, Hadi Abdollahi, Mohammad Noaparast, Mehdi Hadizadeh
{"title":"An operational variable of cement vertical roller mill modeling: Forecast process control variables by neural network RBF-MLP-GMDH","authors":"Rasoul Fatahi, Hadi Abdollahi, Mohammad Noaparast, Mehdi Hadizadeh","doi":"10.1016/j.partic.2025.05.007","DOIUrl":"10.1016/j.partic.2025.05.007","url":null,"abstract":"<div><div>Vertical Roller Mills)VRM (are highly favored in cement due to low power consumption, increased capacity, and process simplification. The VRM's grinding process involves a variety of operating parameters, including process-controlled and process-manipulated variables. Therefore, understanding interactions between operation variables and power consumption would be essential for sustainable ground material transportation during the ventilation process in the mill. A few investigations were conducted to model the ventilation and power consumption of VRMs. Using an Artificial Neural Network)ANN) model on large-scale industry problems could help understand how VRM variables interact and encourage controlling ventilation for long-term operations and altered production. The deficiencies were resolved by developing the ANN models such as Multi Layer Perceptron (MLP), Radial Basis Function (RBF), and Group Method of Data Handling (GMDH) for modeling differential pressure and mill fan power draw of a VRM grinding circuit to address the effectiveness of operating variables. The MLP model had the highest level of prediction accuracy for modeling, with a coefficient of predictive accuracy (R-value) of 0.96. The MLP assessment indicated that the most influential controlled variables were the feed rate, working pressure, water injection, and mill fan damper on the differential pressure and mill fan power. These results are consistent with the actual operating state of the VRM grinding circuit. Such an ANN model for a VRM can train operators, control the process, save time and energy, reduce laboratory work and scale issues, and enhance the operation's sustainability.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"103 ","pages":"Pages 55-66"},"PeriodicalIF":4.1,"publicationDate":"2025-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144170520","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ParticuologyPub Date : 2025-05-14DOI: 10.1016/j.partic.2025.04.020
Arif Eren Özdemir , Can Akıcı , Murat Köksal , Görkem Külah
{"title":"Experimental investigation of directly irradiated conical spouted bed thermal receivers","authors":"Arif Eren Özdemir , Can Akıcı , Murat Köksal , Görkem Külah","doi":"10.1016/j.partic.2025.04.020","DOIUrl":"10.1016/j.partic.2025.04.020","url":null,"abstract":"<div><div>One of the emerging applications of spouted beds is their use as thermal receivers in CSP systems, offering significant advantages such as high heat transfer rates and uniform temperature distribution. However, experimental studies on directly irradiated spouted beds remain limited in the literature. The aim of this study was to investigate the thermal performance of a directly irradiated spouted bed receiver using CarboHSP and olivine particles. Experiments were conducted in a 0.15 m ID spouted bed with a 60° conical angle. Hydrodynamic experiments were first performed to understand the gas-solid dynamics and establish a foundation for subsequent thermal studies. The solar radiation was simulated by a 2 kWe metal halide lamp. Temperature profiles influenced by particle size, spouting velocity, and particle type were analyzed, and charge and discharge efficiencies were determined. Higher temperatures are obtained as the particle size and spouting gas velocity are reduced. The results also show that olivine particles are a cost-effective alternative for spouted bed thermal receivers, offering thermal performance comparable to CarboHSP particles.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"103 ","pages":"Pages 18-28"},"PeriodicalIF":4.1,"publicationDate":"2025-05-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144155120","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ParticuologyPub Date : 2025-05-13DOI: 10.1016/j.partic.2025.05.001
Xuejun Ma , Minmin Zhou , Chunjing Liu , Fei Zheng , Jianyi Lu
{"title":"Particle size distribution of submicron particulate matter from coal/biomass combustion under different conditions: A comparison of modeling and experimentation","authors":"Xuejun Ma , Minmin Zhou , Chunjing Liu , Fei Zheng , Jianyi Lu","doi":"10.1016/j.partic.2025.05.001","DOIUrl":"10.1016/j.partic.2025.05.001","url":null,"abstract":"<div><div>Coal/biomass combustion is a major source of submicron particulate matter (sub-PM), with mineral substances in the fuels playing a key role in the formation and growth of these particles. In this study, the temporal evolution of sub-PM is predicted by simulating coal/biomass combustion under different temperature, atmosphere, species, particle size and density conditions by using nucleation, condensation, coagulation and deposition sub-models. Compared with experimental data, the results show that the amount of sub-PM generated from pulverized coal combustion increases with higher temperatures and oxygen concentrations, and lignin (LN) produces the highest emission of sub-PM among different biomass types. The peak particle size distribution (PSD) of sub-PM across different experimental conditions is mainly centered around 0.1–0.2 μm. The values of relative error are below 20% and even below 10%, indicating that the model is in good agreement with the experimental data. Subsequently, the effects of pulverized coal size and coal density on the PSD of sub-PM are predictively simulated by the verified model, the findings indicate that both of the peak PSD are among 0.08–0.23 μm, the emission amount of sub-PM negatively relate to coal size and coal density.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"102 ","pages":"Pages 240-250"},"PeriodicalIF":4.1,"publicationDate":"2025-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144105930","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Nucleation and growth of MOF-based composite materials for electrochemical energy storage","authors":"Shunyu Gu , Huijie Zhou , Mengyao Zhang , Chenfei Zhou , Wanchang Feng , Yuansheng Jiang , Huan Pang","doi":"10.1016/j.partic.2025.04.019","DOIUrl":"10.1016/j.partic.2025.04.019","url":null,"abstract":"<div><div>Existing studies have systematically summarized the synthesis methods, performance optimization strategies, and uses of MOF composites in areas such as supercapacitors, batteries, and electrocatalysis. Unlike existing literature, this review delves into the synthesis processes of MOF composites from the perspective of nucleation mechanisms, with an emphasis on the effects of induced nucleation (including dynamic and in situ nucleation) and seed-mediated growth (utilizing MOFs or functional materials as seeds) on material structures and properties. Induced nucleation influences crystal growth by modulating parameters such as temperature and solvents, while in situ nucleation controls the process through the introduction of specific precursors. Seed-mediated growth, on the other hand, involves the growth of crystals on pre-existing seeds supported on substrates. By leveraging the significant advantages of MOF composites, such as enhanced conductivity, stability, and performance, these materials have been shown to improve the functionality of supercapacitors and batteries. Additionally, they exhibit excellent catalytic activity in electrocatalysis. In summary, this study not only elucidates the nucleation mechanism-guided preparation methods of MOF-based materials but also uncovers their underlying mechanisms in electrochemical energy storage. It offers fresh perspectives and practical guidance toward the advancement of high-performance electrochemical power storage materials.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"102 ","pages":"Pages 216-239"},"PeriodicalIF":4.1,"publicationDate":"2025-05-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144088911","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ParticuologyPub Date : 2025-05-08DOI: 10.1016/j.partic.2025.04.018
Aya A. Najim , Ahmed Y. Radeef
{"title":"Hydrodynamic parameters and applications of circulating fluidized beds in wastewater treatment: A review","authors":"Aya A. Najim , Ahmed Y. Radeef","doi":"10.1016/j.partic.2025.04.018","DOIUrl":"10.1016/j.partic.2025.04.018","url":null,"abstract":"<div><div>This review investigates the gas-liquid-solid circulating fluidized bed (GLS-CFB) technology for wastewater treatment by exploring its operational parameters and diverse applications for wastewater cleaning. The versatile CFB reactor system operates in both two-phase and three-phase modes, offering advantages for various industrial applications through distinct operational configurations. Incorporating the liquid phase into the standard gas-solid system of the three-phase GLS-CFB enables the study of reactions involving liquid media, gas-liquid interactions, and biochemical processes. These advanced features improve mass transfer and reaction control. GLS- CFB systems promote effective pollutant removal by enhancing the interaction between wastewater and treatment agents, which supports better microbial metabolism and pollutant transfer. The GLS-CFB system is efficient and compact, allowing for treating diverse wastewater types regardless of their size distribution. The novelty of this review lies in exploring the hydrodynamic properties of GLS-CFB and demonstrating its potential for scalable, efficient wastewater treatment across various industrial sectors.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"102 ","pages":"Pages 190-206"},"PeriodicalIF":4.1,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143950459","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of impeller rotational speed and paddle angle on binary mixing in a paddle mixer based on DEM","authors":"Defu Wang, Jiaqi Yu, Zhijun Lv, Yanhui Song, Huinan Huang, Hui Tian, Haibo Wang, Baohao Su","doi":"10.1016/j.partic.2025.04.016","DOIUrl":"10.1016/j.partic.2025.04.016","url":null,"abstract":"<div><div>The discrete element method (DEM) and experimental measurements were employed to investigate the influence of impeller rotational speed and paddle angle on the mixing characteristics of two types of non-spherical particles in a paddle mixer. A close agreement between the simulation and experimental data was observed. By analyzing the motion of particles, it was found that a wide range of diffusion motion occurred when the particles pushed by the paddle blades rolled down the surface of the upper flowing layer of particles in the vessel, which caused the strong circumferential motion of particles, meanwhile promoted the axial movement of particles. The mixing characteristics were analyzed using relative standard deviation (RSD), velocity frequency distribution, diffusivity coefficient and Peclet numbers. The mixing process was accelerated at the rotational speeds of 15, 20, and 25 rpm, meanwhile the superior mixing performance was achieved at the paddle angles of 30° and 45° in the study. The fluidity of particles in circumferential direction was higher than that in axial direction. Diffusion was the prevailing mixing mechanism in the current mixing system.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"102 ","pages":"Pages 178-189"},"PeriodicalIF":4.1,"publicationDate":"2025-05-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143941204","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}