Marine inspired design of soil rippers using ship bulbous bow geometries: A cross-disciplinary approach with DEM simulation insights

IF 4.3 2区 材料科学 Q2 ENGINEERING, CHEMICAL
Egidijus Katinas , Regita Bendikienė , Antanas Čiuplys , Rostislav Chotěborský , Monika Hromasová , Barbora Kuřetová
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Abstract

Over the past decades, scientists have studied tillage and soil processing technologies based on the classical shapes of agricultural tools. Numerous studies highlight the importance of agricultural tool longevity in relation to abrasive wear resistance and draught force values. However, these studies are typically limited to the most common shapes and types of tools. This paper combines the insights gained from the marine industry's experience in the design of ship's bulbous bows with the challenges of designing soil rippers for agricultural machinery. New shape elements were developed based on the delta, oval, and nabla types of bulbous bows used in ships. Thirteen types of designed elements, along with the original shape, were tested virtually using the Discrete Element Method (DEM). The 3D-printed samples were then tested in a sand bin to measure draught force. DEM simulation parameters were validated by measuring the Static Angle of Repose (SAOR) of sand. The results of this study demonstrate that applying a bulbous bow-inspired shape to the soil ripper can reduce draught force by 7.1 %; however, in some cases, it can also increase the force by 4.1 % compared to the original shape. The values are giving statistically significant differences between the experimental measurements. To fully evaluate the application of these designed elements, further soil disturbance and wear analysis studies should be conducted in future research.

Abstract Image

利用船首球形几何形状的海洋启发设计的土壤撕裂器:具有DEM模拟见解的跨学科方法
在过去的几十年里,科学家们研究了基于农具经典形状的耕作和土壤处理技术。许多研究强调了农具寿命与磨料耐磨性和牵引力值的重要性。然而,这些研究通常仅限于最常见的形状和类型的工具。本文结合了从船舶球茎艏设计中获得的海洋工业经验和农业机械土壤撕裂器设计的挑战。新的形状元素是基于船上使用的三角形、椭圆形和纳布拉型球茎弓而开发的。采用离散元法(DEM)对13种设计单元及其原始形状进行了虚拟测试。3d打印的样品随后在沙箱中进行测试,以测量牵引力。通过测量砂土静态休止角(SAOR)对DEM模拟参数进行验证。研究结果表明,采用球茎弓形掘进机可使掘进机的牵引力降低7.1%;然而,在某些情况下,与原始形状相比,它也可以增加4.1%的力。这些值在实验测量之间给出了统计上显著的差异。为了充分评价这些设计元素的应用,在未来的研究中还需要进行进一步的土壤扰动和磨损分析研究。
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来源期刊
Particuology
Particuology 工程技术-材料科学:综合
CiteScore
6.70
自引率
2.90%
发文量
1730
审稿时长
32 days
期刊介绍: The word ‘particuology’ was coined to parallel the discipline for the science and technology of particles. Particuology is an interdisciplinary journal that publishes frontier research articles and critical reviews on the discovery, formulation and engineering of particulate materials, processes and systems. It especially welcomes contributions utilising advanced theoretical, modelling and measurement methods to enable the discovery and creation of new particulate materials, and the manufacturing of functional particulate-based products, such as sensors. Papers are handled by Thematic Editors who oversee contributions from specific subject fields. These fields are classified into: Particle Synthesis and Modification; Particle Characterization and Measurement; Granular Systems and Bulk Solids Technology; Fluidization and Particle-Fluid Systems; Aerosols; and Applications of Particle Technology. Key topics concerning the creation and processing of particulates include: -Modelling and simulation of particle formation, collective behaviour of particles and systems for particle production over a broad spectrum of length scales -Mining of experimental data for particle synthesis and surface properties to facilitate the creation of new materials and processes -Particle design and preparation including controlled response and sensing functionalities in formation, delivery systems and biological systems, etc. -Experimental and computational methods for visualization and analysis of particulate system. These topics are broadly relevant to the production of materials, pharmaceuticals and food, and to the conversion of energy resources to fuels and protection of the environment.
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