Y. Bayandin, D. Dudin, A. Ilyinykh, G. Permyakov, V. Chudinov, I. Keller, D. Trushnikov
{"title":"STRENGTH AND DUCTILITY CHARACTERISTICS OF METAL ALLOYS AND STAINLESS STEELS CREATED BY WIRE-ARC SURFACING IN A WIDE RANGE OF STRAIN RATES","authors":"Y. Bayandin, D. Dudin, A. Ilyinykh, G. Permyakov, V. Chudinov, I. Keller, D. Trushnikov","doi":"10.15593/perm.mech/2023.1.04","DOIUrl":"https://doi.org/10.15593/perm.mech/2023.1.04","url":null,"abstract":"To select rational parameters of the process of hybrid additive manufacturing of structures made of structural metal alloys and stainless steels, mechanical characteristics capable of serving as indicators of material quality were determined. The most advanced technologies of additive manufacturing by wire-arc surfacing (plasma, plasma arc with a melting electrode, including cold metal transfer) with layer-by-layer forging with a pneumatic impact tool and subsequent heat treatment were used. Aluminum-magnesium alloy AlMg5, titanium alloy Ti-6Al-4V, austenitic stainless steels 12Cr18Ni10Ti (AISI 321) and AISI 308LSi have been studied. Samples were cut from the blanks created by additive manufacturing – blades for standard tests for static uniaxial tension and cylinders for high-speed compression tests by the Kolsky method on a Hopkinson split bar. According to the registered and processed stress–strain curves for all materials, standard strength and ductility characteristics and the Johnson – Cook law of deformation and speed hardening were determined. For a correct assessment of the mechanical properties of additively produced materials, these tests were also carried out for each of them in the form of annealed rolled products. It is established that to compare the efficiency of various technological parameters of additive manufacturing, it is advisable to use static tensile strength and uniform elongation to rupture, having the smallest statistical variation. It was also found acceptable to approximate the Johnson – Cook law of the deformation curves of each of the studied materials according to averaged data, including various technological modes. Certain mechanical characteristics seem to be necessary for the search for effective modes of hybrid additive manufacturing and numerical calculation of various elastic-plastic problems in a dynamic formulation for the studied materials for design and technological needs.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67222608","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"IMPROVEMENT OF THE NON-DESTRUCTIVE METHOD FOR DETERMINING THE MECHANICAL CHARACTERISTICS OF ELEMENTS OF MULTILAYER STRUCTURES ON THE EXAMPLE OF PAVEMENTS","authors":"A. Tiraturyan, A. Lyapin, E. Uglova","doi":"10.15593/perm.mech/2023.1.06","DOIUrl":"https://doi.org/10.15593/perm.mech/2023.1.06","url":null,"abstract":"The article is devoted to solving the urgent problem of improving the method of nondestructive testing of the condition of non-rigid road clothes. In addition to the previously developed approach to determining the mechanical parameters of materials of structural layers of nonrigid road coverings based on solving the inverse coefficient problem of restoring operational elastic modules providing specified displacement fields, an approach was developed that allows determining the parameters of energy dissipation in the structure of multilayer road pavement based on the correction of dynamic hysteresis loops recorded in the field and calculated using mathematical model of dynamic VAT. The article presents the results of numerical simulation of dynamic hysteresis loops for two different variants of multilayer structures. The possibilities of correcting the shape of hysteresis loops and their area by varying the tangents of the energy loss angles in layers of a multilayer medium and the elastic modulus of a homogeneous half-space are shown. The complex correction of the elastic modulus values of the structural layers of road clothes and the calculated loops of dynamic hysteresis made it possible to fully take into account the processes of energy attenuation at a distance from the point of application of the load. During the correction, it was found that the values of the elastic modulus of the road layers and the tangents of the loss angles in them have a complex effect on the areas of dynamic hysteresis loops and the nature of energy attenuation at a distance from the point of application of the load. At the same time, the elastic modulus of the underlying half-space is not limited in thickness to the greatest extent on the area of dynamic hysteresis loops (which led to an increase in the elastic modulus of the underlying half-space from 120 and 150 MPa for road construction variants with a reinforced and non-reinforced base to 170 and 160 MPa, respectively), and a decrease in the dissipated energy at a distance from the point of application This is primarily due to the tangent of the angle of energy loss in the half-space. The obtained values of the tangents of the loss angles are obviously related to the patterns of energy dissipation at the boundaries of the contacting layers of the pavement, and also take into account all possible anomalies and delaminations in the calculated structures. Within the framework of this article, calculated hysteresis loops on the surface of the pavement were obtained for the first time, the deformation energy was calculated based on their areas, and the possibility of their comparison with those registered experimentally was proved.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67222642","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
V. Pestrenin, I. Pestrenina, L. V. Landik, A. R. Fagalov, A. Pelevin
{"title":"REPRESENTATIVE VOLUME AND EFFECTIVE MATERIAL CHARACTERISTICS OF PERIODIC AND STATISTICALLY UNIFORMLY REINFORCED FIBER COMPOSITES","authors":"V. Pestrenin, I. Pestrenina, L. V. Landik, A. R. Fagalov, A. Pelevin","doi":"10.15593/perm.mech/2023.1.10","DOIUrl":"https://doi.org/10.15593/perm.mech/2023.1.10","url":null,"abstract":"In the deformable solid mechanics, there are concepts associated with continuum points (displacements, relative elongations, shifts) and a set of continuum points – an elementary volume (mass, energy, stresses). The role of such volume in the mechanics of composite materials is played by the representative volume element (RVE).This concept was first introduced by R. Hill (1963). Modern authors use the W.J. Drugan, J.R. Willis (1996) formulation. Based on the analysis of the RVE concept, we formulated its essential features: RVE is the minimum possible sample for numerical tests to determine the effective material parameters of the composite; under any RVE loading, its macroscopic stress-strain state is uniform. Its significance for the mechanics of composite materials is revealed: the existence of RVE for a composite is a criterion for applying the effective modulus theory to the analysis of its stress-strain state; the dehomogenization of a stressed-state composite material at a point is a solution to the micromechanics problem of the RVE stress-strain state determination; the characteristic size of RVE limits the size of the sampling grid in the numerical study. An iterative algorithm for constructing a representative volume of a periodic structure composite and its effective material thermoelastic characteristics is proposed. It is shown that the geometric shape of such a composition is a rectangular parallelepiped. The RVE construction algorithm for periodic compositions is extended to the composites statistically uniformly reinforced with continuous fibers. A method for modeling such materials with a following regular structure is suggested described: in the section perpendicular to the fibers, fiber centers should be located at the vertices of regular triangles. Examples of constructing RVE and thermoelastic material characteristics of specific compositions are given. The calculation results are compared with the data obtained using certified software products.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67222203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
V. B. Shirokov1, P. E. Timoshenko, V. V. Kalinchuk
{"title":"ГЕНЕРАЦИЯ ПОВЕРХНОСТНЫХ АКУСТИЧЕСКИХ ВОЛН СЕГНЕТОЭЛЕКТРИЧЕСКОЙ ПЛЕНКОЙ BST ПРИ ДЕЙСТВИИ ОДНООСНОЙ НАГРУЗКИ","authors":"V. B. Shirokov1, P. E. Timoshenko, V. V. Kalinchuk","doi":"10.15593/perm.mech/2023.1.16","DOIUrl":"https://doi.org/10.15593/perm.mech/2023.1.16","url":null,"abstract":"The electro-mechanical properties of a ferroelectric film of barium strontium titanate (BST) film located on a silicon substrate depend on applied external strain. A significant dependence is observed for concentrations close to values, where a phase transition for the ferroelectric film occurs. A model of single-crystal BST film near the phase transition under uniaxial strain is studied by the thermodynamic theory of phase transitions. The material properties of the film obtained by the model are used for numerical study of the excitation of Rayleigh’ acoustic waves on the surface of the film-substrate heterostructure. Shifting the extrema of S-parameters, characterizing the efficiency of excitation of surface acoustic waves, is shown under the applied strain. The change of S-parameters for the first three resonances determined principally by the geometry of the interdigital electrodes is presented. The largest shift of resonant frequency is observed in a case of the second resonance that corresponds to Sezava wave.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":"52 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67222283","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
E. V. Leshkov, N. Olivenko, O. Kudryavtsev, S. Sapozhnikov
{"title":"METHODS FOR REDUCING NOTCH SENSITIVITY OF HYBRID PSEUDO-DUCTILE POLYMER COMPOSITES WITH FABRIC REINFORCEMENT: EXPERIMENTAL STUDY","authors":"E. V. Leshkov, N. Olivenko, O. Kudryavtsev, S. Sapozhnikov","doi":"10.15593/perm.mech/2023.1.01","DOIUrl":"https://doi.org/10.15593/perm.mech/2023.1.01","url":null,"abstract":"Composite materials reinforced with synthetic fibres have been used in aviation and space technology for more than half a century. Fibre-reinforced composites with high specific strength and corrosion resistance are an attractive alternative to traditional structural materials, including steels, aluminium and titanium alloys. At the same time, composites based on carbon and glass fibres are inherently brittle structural materials with high strength sensitivity to stress concentrations due to the design features of the structures or defects that occur in operation. One way to solve this problem is hybridisation which makes it possible to increase the nonlinearity of the composite stress-strain diagram and reduce sensitivity to notches. Hybrid composites combine several types of reinforcing filler with different fracture strains and exhibit a pronounced pseudo-ductile plateau in tension. Such material behaviour ensures the redistribution of stresses near the concentrator and potentially reduce notch sensitivity. When designing hybrids, it is necessary to take into account the influence of different factors including the ratio between the components and their lay-up, using various technological methods, and the specific strength of the finished material. This paper presents the results of an experimental study on the strength of hybrid composites based on glass and carbon fabrics in the open hole tests. It was found that hybrids with an extended hardening area after the pseudo-yield plateau are were more notch sensitive. A low elongation component layers rotation on angles up to 10°, as well as the use of thin polymer veils, also reduce the sensitivity of the composite strength to the presence of the defects.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67222597","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. V. Kondyurin, V. Pestrenin, I. Pestrenina, L. V. Landik
{"title":"PHENOMENOLOGICAL KINETIC EQUATION OF THE CONVERSION FOR A BINDER OF COMPOSITE MATERIALS BASED ON ISOTHERMAL TESTS","authors":"A. V. Kondyurin, V. Pestrenin, I. Pestrenina, L. V. Landik","doi":"10.15593/perm.mech/2023.1.07","DOIUrl":"https://doi.org/10.15593/perm.mech/2023.1.07","url":null,"abstract":"In the problems of technological mechanics: the manufacture of structures from composites, packaging and deployment of products from prepreg for space purposes, and others, it becomes necessary to calculate the current mechanical properties of a composite material with an incompletely cured binder. Such properties are determined primarily by the binder state, which may be described by the conversion kinetic equation. The parameters of the kinetic equation depend on many factors: temperature, diffusion, the presence of a catalytic system, modifiers, reagents, the formation of by-products of kinetic reactions, the evaporation of reagents, the effect of radiation, etc. Reliable consideration of the influence of each factor in the kinetic equation turns out to be practically impossible. Therefore, most authors use the phenomenological conversion equation based on experimental data, since these data reflect all the features of the kinetic process. We consider the first order conversion equation, which takes into account auto-acceleration and auto-deceleration. The equation parameters are determined on the basis of isothermal experimental data by the following method. The equation for the conversion rate is integrated, the integral is used to construct a system of equations containing experimental data and the desired approximation parameters, which are determined by standard mathematical methods. The dependence of the kinetic equation parameters on temperature is also constructed by approximation. Examples of constructing conversion equations for a two-component and industrial multicomponent Barnes mixture are given. It is shown that the parameters of the kinetic equation in both cases significantly depend on temperature, and for a multicomponent mixture this dependence is more complicated due to the simultaneous implementation of several reactions. Examples of using the obtained kinetic equation to calculate the curing degree of samples under a given temperature loading are given.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67222653","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Contour integrals in nonlinear fracture mechanics for mixed forms of deformation","authors":"","doi":"10.15593/perm.mech/2022.2.02","DOIUrl":"https://doi.org/10.15593/perm.mech/2022.2.02","url":null,"abstract":"Modern knowledge in the field of fracture mechanics is the first key knowledge in solving the problems of safety and strength of the objects with crack-like damages of the various origins. Nonlinear fracture mechanics in the analysis of the stress-strain state in the crack tip region is based on the one- and two-parameter approaches. The classical one-parameter studies involve the study of singular quantities, including a contour J -integral, independent of the path of integration, a stress intensity factor (SIF), etc. The values of the SIF and J -integral are interdependent. Combined methods are very popular, based on the union of numerical, experimental and analytical calculations, which make it possible to obtain the most clear description of the parameters of fracture mechanics. Calculation of the J -integral in finite element models, by the method of reactions or stresses, is very effective, but this requires sufficiently accurate analytical representations of the contour J -integral. There are certain limiting conditions when obtaining such formulas. In the numerous scientific works, it has been proved that J is an integral in the most cases does not depend on the path of integration, but is highly dependent on the methods of describing the parameters of the stress-strain state, as well as their derivatives, on the dimension of the problem and on the degree of distance of the contour of integration from the crack tip. In this paper, we review and present the author's conclusions of the contour integrals in nonlinear fracture mechanics for three cases: the classical Hutchinson - Rosengren - Rice solution (HRR), contour integrals in the gradient theory of plasticity, and the calculation of the J -integral for a general case when the components of stresses and displacements are the functions of three Cartesian coordinates. A generalized J- integral is derived and used to characterize a nonlinear amplitude fac.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41418130","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
В.Г. Баженов, Д. А. Казаков, Александр Иванович Кибец, Елена Владимировна Нагорных, Дарья Анатольевна Самсонова, V. Bazhenov, A. Kibec, Elena V. Nagornykh – CSc, D. Kazakov, E. Nagornykh, D. A. Samsonova
{"title":"Formulation and Numerical Solution of the Stability Loss Problem of Elastic-Plastic Shells of Revolution with an Elastic Filler under Combined Axisymmetric and Torsional Loadings","authors":"В.Г. Баженов, Д. А. Казаков, Александр Иванович Кибец, Елена Владимировна Нагорных, Дарья Анатольевна Самсонова, V. Bazhenov, A. Kibec, Elena V. Nagornykh – CSc, D. Kazakov, E. Nagornykh, D. A. Samsonova","doi":"10.15593/perm.mech/2022.3.10","DOIUrl":"https://doi.org/10.15593/perm.mech/2022.3.10","url":null,"abstract":"A dynamic statement and a method for numerically solving the buckling problems of elastoplastic shells of revolution with filler in axisymmetric and non-axisymmetric shapes under quasi-static and dynamic loading are presented within the framework of two approaches. In the first approach, the problem of elastic-plastic deformation and buckling of shells of revolution with an elastic filler under combined axisymmetric loading with torsion is formulated in a two-dimensional (generalized axisymmetric) formulation based on the hypotheses of the shells theory of the Timoshenko type and the Winkler foundation. The constitutive relations are written in the cylindrical system of Euler coordinates. For each shell element, a local Lagrangian coordinate system is introduced. Kinematic relations are recorded in the current state metric. The distribution of the displacement velocity components over the shell thickness and strain rate tensors in the local basis is written as the sum of the momentless and moment components, which, in turn, are written as the sum of the symmetric and asymmetric parts in the local and in the general basis. The elastoplastic properties of the shell material are taken into account within the framework of the theory of flow with nonlinear isotropic hardening. To take into account non-axisymmetric forms of buckling, the desired functions (both displacements and forces, moments, contact pressure) are expanded into a Fourier series in the circumferential direction. The variational equations of shell motion are derived from the general equation of dynamics. The contact between the shell and the deformable filler is modeled based on the conditions of non-penetration along the normal and free slip along the tangent. The variational equations of shell dynamics for axisymmetric and nonaxisymmetric processes are interconnected through the physical relations of the theory of plasticity. They take into account large axisymmetric shape changes and the instantaneous stress-strain state of the shell. At the initial stage of the nonaxisymmetric buckling process, the deflections are small; therefore, the equations of nonaxisymmetric buckling are obtained as linearized with respect to nonaxisymmetric forms. To initiate nonaxisymmetric buckling modes, initial nonaxisymmetric deflections are introduced. To solve the defining system of equations, a finite-difference method and an explicit time integration scheme of the “cross” type are used. The second approach is based on continuum mechanics hypotheses and implemented in a three-dimensional setting. Both approaches make it possible to simulate the nonlinear subcritical deformation of shells of revolution with an elastic filler, to determine the ultimate (critical) loads in a wide range of loading rates, taking into account geometric shape imperfections, to study the processes of buckling in axisymmetric and non-axisymmetric shapes under dynamic and quasi-static complex loading by tension, compression, ","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42727866","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. Sapozhnikov, N. Shaburova, A. Ignatova, A. N. Shanygin
{"title":"ANALYSIS OF MESOSTRUCTURE AND FRACTURE KINETICS OF ELEMENTS OF LATTICE COMPOSITE STRUCTURES UNDER TRANSVERSAL COMPRESSION USING STOCHASTIC FEA MICROMECHANICS","authors":"S. Sapozhnikov, N. Shaburova, A. Ignatova, A. N. Shanygin","doi":"10.15593/perm.mech/2022.4.06","DOIUrl":"https://doi.org/10.15593/perm.mech/2022.4.06","url":null,"abstract":"The paper analyses the mesostructure of the structural elements of lattice aircraft shells – ribs consisting of alternating layers of equal thickness and made from unidi-rectional CFRP and pure matrix material. In experimental studies, the elastic characteristics of unidirectional CFRP were obtained under three-point bending and transversal compression. As a result, the longitudinal modulus of elasticity of the layered composite turned out to be 101 GPa, and the shear modulus was 2.95 GPa. Numerical modeling of the meso- and micromechanics of the interaction of the noticed layers under transversal compression has been performed up to failure. The ANSYS FEA software (explicit and implicit formulations) was used. The regular and stochastic stacking of fibres in the cross section under compression is considered. The fiber diameters in the composite element were measured on thin sections using a Zeiss Axio Observer D1m digital microscope and were equal to 5.1 ± 0.8 µm. Layers with a fiber volume fraction of about 60 % alternate with layers of pure epoxy. It is proposed to use only the first principal stress in the matrix as a micromechanical criterion for failure under com-pression and tension. At the first stage of calculations, the problem of transversal compression of a cell with a regular laying of fibres was solved (the error in the value of the transversal modulus of elasticity was less than 2 %). At the second stage, an assessment was made of the strength and accumulation of microdamages under compression in a model of a layered structure with stochastic fibre stacking. The analysis of stress-strain state of a layered mesostructure under compression made it possible to explain the reason that the rib has a trans-verse strength twice lower than that of a homogeneous CFRP. The calculated values of the ultimate strength in transversal compression of a layered rib are in good agreement with the experimental ones.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46615587","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"SIMULATION OF INTERIM FORGING OF DEPOSITED PRODUCTS IN ANSYS MECHANICAL APDL (IMPLICIT ANALYSIS)","authors":"O. Smetannikov, D. Trushnikov, A. A. Anisimov","doi":"10.15593/perm.mech/2022.4.13","DOIUrl":"https://doi.org/10.15593/perm.mech/2022.4.13","url":null,"abstract":"The paper considers the problem of simulating the interim forging during additive manufac-turing. Wire-arc additive technologies are associated with formation of technological residual stress fields, porosity, inhomogeneous structure and anisotropy, as well as unwanted defects, such as cracks, delamination or warping of the part. Interlayer hardening via forging both com-pensates such disadvantages and improves the mechanical properties of structures. Mathemat-ical modeling is one of main methods of studying these processes. There are a lot of publica-tions on modeling the formation of fields of residual stresses and heat shrinkage deformations in products obtained using additive technologies, including the method of wire welding. The work aims at checking the adequacy of using ANSYS Mechanical APDL for numerical modeling of interim metal forming processes. In this work, the Johnson – Cook viscoplastic model from Ex-plicit Dynamics was adapted to the capabilities of ANSYS Mechanical APDL for three materials: Amg6, 12X18H10T, VT6. As a physical model in ANSYS Mechanical APDL, a multilinear iso-tropic MISO plasticity model is chosen, which, unlike the Johnson – Cook model, does not take into account the effect of strain rate on the elastic-plastic behavior of the material. The values of the material constants for the MISO model are identified. The adequacy of replacing the non-stationary statement with a quasi-static one is proved, due to a slight loss of accuracy. A three-dimensional model of bar forging for three types of materials was built and implemented, its identification and verification were carried out by comparing with the results of a full-scale exper-iment. A good agreement between the calculated data and experiment is shown. Based on the data obtained, a conclusion was made about the admissibility of using the implicit solver ANSYS Mechanical APDL for calculating the processes of interim forging of the deposited products with acceptable accuracy.","PeriodicalId":38176,"journal":{"name":"PNRPU Mechanics Bulletin","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46588255","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}