{"title":"State of the Art on Two-Phase Non-Miscible Liquid/Gas Flow Transport Analysis in Radial Centrifugal Pumps-Part A: General Considerations on Two-Phase Liquid/Gas Flows in Centrifugal Pumps","authors":"G. Bois","doi":"10.3390/ijtpp8020016","DOIUrl":"https://doi.org/10.3390/ijtpp8020016","url":null,"abstract":"Gas–liquid mixtures are present in numerous industrial applications, such as in the process industry, oil production and transport with natural gas, deep-sea extraction, and irrigation. Any pump may have to carry multiphase flows. However, the present document is related to non-miscible liquid/gas flow transport analysis in centrifugal pumps because which topic can be a more challenging task compared with axial and mixed flow machines due to specific body force and buoyancy actions and large density differences between the phases. The present document first introduces the main usual gas–liquid two-phase definitions and simplifications. A dimensional analysis introduces the main flow variables and parameters that are used for pumps. Basic physical aspects of flow motion in an impeller channel are explained, and a rapid description of two-phase flow patterns in radial flow pumps is described. Finally, a review of simplified empirical and semi-empirical analytical models is proposed with their limitations.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-05-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"70120772","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Numerical Analysis of the Flow by Using a Free Runner Downstream the Francis Turbine","authors":"A. Bosioc, R. Szakal, A. Stuparu, R. Susan-Resiga","doi":"10.3390/ijtpp8020014","DOIUrl":"https://doi.org/10.3390/ijtpp8020014","url":null,"abstract":"The current requirements of industrialized countries require the use of as much renewable energy as possible. One significant problem with renewable energy is that the produced power fluctuates. Currently, the only method available for energy compensation in the shortest time is given by hydroelectric power plants. Instead, hydroelectric power plants (especially the plants equipped with hydraulic turbines with fixed blades) are designed to operate in the vicinity of the optimal operating point with a maximum ±10% deviation. The energy market requires that hydraulic turbines operate in an increasingly wide area between −35% to 20% from the optimum operating point. Operation of hydraulic turbines far from the optimum operating point involves the appearance downstream of the turbine of a decelerated swirling flow with hydraulic instabilities (known in the literature as the vortex rope). The main purpose of this paper is to investigate numerically a new concept by using a free runner downstream on the main hydraulic runner turbine more precisely in the draft tube cone. The free runner concept requires rotations at the runaway speed with vanishing mechanical torque. The main purpose is to redistribute the total pressure and the moment between the shaft and the periphery. In addition, the free runner does not modify the operating point of the main hydraulic turbine runner.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-05-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42865806","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"State of the Art on Two-Phase Non-Miscible Liquid/Gas Flow Transport Analysis in Radial Centrifugal Pumps Part C: CFD Approaches with Emphasis on Improved Models","authors":"Markus Hundshagen, R. Skoda","doi":"10.3390/ijtpp8020015","DOIUrl":"https://doi.org/10.3390/ijtpp8020015","url":null,"abstract":"Predicting pump performance and ensuring operational reliability under two-phase conditions is a major goal of three-dimensional (3D) computational fluid dynamics (CFD) analysis of liquid/gas radial centrifugal pump flows. Hence, 3D CFD methods are increasingly applied to such flows in academia and industry. The CFD analysis of liquid/gas pump flows demands careful selection of sub-models from several fields in CFD, such as two-phase and turbulence modeling, as well as high-quality meshing of complex geometries. This paper presents an overview of current CFD simulation strategies, and recent progress in two-phase modeling is outlined. Particular focus is given to different approaches for dispersed bubbly flow and coherent gas accumulations. For dispersed bubbly flow regions, Euler–Euler Two-Fluid models are discussed, including population balance and bubble interaction models. For coherent gas pocket flow, essentially interface-capturing Volume-of-Fluid methods are applied. A hybrid model is suggested, i.e., a combination of an Euler–Euler Two-Fluid model with interface-capturing properties, predicting bubbly flow regimes as well as regimes with coherent gas pockets. The importance of considering scale-resolving turbulence models for highly-unsteady two-phase flow regions is emphasized.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-05-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47919090","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Aeroacoustic Simulations of an Axial Fan with Modelled Turbulent Inflow Conditions","authors":"P. Dietrich, Marc Schneider","doi":"10.3390/ijtpp8020013","DOIUrl":"https://doi.org/10.3390/ijtpp8020013","url":null,"abstract":"In applications, the acoustics of fans can differ significantly from the measurements of the standalone fan. This is due to disturbed inflow conditions, for example, caused by a heat exchanger upstream of an axial fan. Resolving the complex geometry and dimensions of typical heat exchangers in aeroacoustic scale-resolving simulations leads to a very high computation effort, which is currently not economically feasible. Turbulence reconstruction tools, such as the FRPM, provide the possibility to model the turbulent inflow conditions, thereby avoiding the representation of the heat exchanger in the aeroacoustic simulations. This approach is tested on a benchmark experiment of a ducted fan with an upstream turbulence grid.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-04-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42421121","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Optimization, Control, and Design of Arbitrarily Shaped Fan Arrays","authors":"Daniel Conrad, Jonathan Mayer, Erik Reichert","doi":"10.3390/ijtpp8020012","DOIUrl":"https://doi.org/10.3390/ijtpp8020012","url":null,"abstract":"In many air conditioning applications fan arrays offer an increasingly popular alternative to single large fans due to redundancy and ease of maintainability. Additionally, there is the possibility to dynamically resize the array by selectively turning off a number of fans. In this work, a new method for the optimal control of such fan arrays is derived with the goal to minimize the overall power consumption, i.e., maximizing the system efficiency. The approach is universal in the sense that a fan array can be composed of any number, size, and type of fans or mixtures thereof. We explore the achievable power savings for a real world example by applying the method. Moreover, we give an outline of the optimal design of fan arrays and future work.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49017425","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Experimental Investigation Techniques for Non-Ideal Compressible Fluid Dynamics","authors":"S. aus der Wiesche","doi":"10.3390/ijtpp8020011","DOIUrl":"https://doi.org/10.3390/ijtpp8020011","url":null,"abstract":"The rising number of applications of the organic Rankine cycle (ORC) or supercritical CO2 (sCO2) power systems have shaped a new branch of fluid mechanics called non-ideal compressible fluid dynamics (NICFD). This field of fluid mechanics is concerned with flows of vapors or gases, which are characterized by substantial deviations from the perfect gas model. In extreme cases, even non-classical gas dynamic phenomena could occur. Although these non-ideal compressible flows are the subject of sophisticated numerical simulation studies today, there is also a growing need for experimental data for validating purposes. In the last couple of years, new experimental test rigs designed for investigating non-ideal compressible fluid dynamics have been developed and commissioned. Classical practical measurement techniques are currently being re-developed and applied to non-ideal compressible flows. Despite its substantial relevance, information about these measurement techniques and their differences from conventional methods in the open literature is scarce. The present review article is an attempt to reduce that gap. After briefly discussing the thermodynamics and fluid dynamics of non-ideal compressible flows, the currently available test rigs and their utilized measurement techniques are reviewed. This review discusses schlieren optical investigations, pneumatic and laser-optical methods, and hot-wire anemometry for non-ideal compressible flows.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42768082","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
L. Tieghi, G. Delibra, Johan van der Spuy, A. Corsini
{"title":"Leading Edge Bumps for Flow Control in Air-Cooled Condensers","authors":"L. Tieghi, G. Delibra, Johan van der Spuy, A. Corsini","doi":"10.3390/ijtpp8010009","DOIUrl":"https://doi.org/10.3390/ijtpp8010009","url":null,"abstract":"Air-cooled condensers (ACCs) are commonly found in power plants working with concentrated solar power or in steam power plants operated in regions with limited water availability. In ACCs, the flow of air is driven toward the heat exchangers by axial fans that are characterized by large diameters and operate at very high mass flow rates with a near-zero static pressure rise. Given the overall requirements in steam plants, these fans are subjected to inflow distortions, unstable operations, and are characterized by high noise emissions. Previous studies show that leading edge bumps in the tip region of axial fans can effectively reduce the sound pressure levels without affecting the static efficiency. Nevertheless, the effects of this treatment in terms of flow patterns and heat exchange in the whole ACC system were not investigated. In this work, the effect of leading edge bumps on the flow patterns is analyzed. Two RANS simulations were carried out using OpenFOAM on a simplified model of the air-cooled condenser. The fans are simulated using a frozen rotor approach. Turbulence modeling relies on the RNG k-epsilon model. The fan is characterized by a diameter of 7.3 m and a 333 m3/s volumetric flow rate at the design point. The presence of the heat exchanger is modeled using a porous medium. The comparison between the flow fields clearly exerts that the modified blade is responsible for the redistribution of radial velocities in the rotor region. This drastically reduces the losses related to the installation of the fan in a real configuration.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-03-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48086904","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Transient 3D CFD Simulation of a Pelton Turbine—A State-of-the-Art Approach for Pelton Development and Optimisation","authors":"Lukas Sandmaier, P. Meusburger, H. Benigni","doi":"10.3390/ijtpp8010010","DOIUrl":"https://doi.org/10.3390/ijtpp8010010","url":null,"abstract":"The complex flow conditions in Pelton turbines make it challenging to gain detailed insight into the local flow processes. However, CFD methods offer vast potential for developing and optimising Pelton turbines due to these flow conditions. In a comprehensive examination, a six-nozzle prototype Pelton turbine with 19 buckets has been investigated using 3D CFD simulations. First, the steady simulations of the manifold and the unsteady runner simulation have been performed with a mesh-based, commercial CFD code, whereby a two-equation turbulence model and the homogeneous two-phase model were used. Then, to limit the simulation time, symmetry was applied in the runner simulation, and also a strategic definition of the mesh element size in selected blocks of higher interest. Subsequently, the simulation results were analysed. Based on the first simulation results, the geometry of the distributor was modified in an iterative process to reduce losses and improve the jet shape. For the improvement of the latter, a characteristic number was introduced to quantify the secondary flows upstream of the nozzles, which act negatively on the jet shape. Furthermore, the results of the runner simulation were analysed with special regard to the jet-bucket interaction from the start to the end of the impingement cycle of a particular bucket. Finally, a potential efficiency increase could be derived from the summary.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-03-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41743433","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Multi-Point, Multi-Objective Optimisation of Centrifugal Fans by 3D Inverse Design Method","authors":"Jiangnan Zhang, M. Zangeneh","doi":"10.3390/ijtpp8010008","DOIUrl":"https://doi.org/10.3390/ijtpp8010008","url":null,"abstract":"In this paper, we present the design and optimization of a centrifugal fan with requirements of maximizing the total-to-static pressure rise and total-to-static efficiency at two operating points and the maximum torque provided by the motor power using a 3D inverse design method, a DOE (design of experiment) study, an RSM (response surface model) and a MOGA (multi-objective genetic algorithm). The fan geometry is parametrized using 13 design parameters, and 120 different designs are generated. The fan performances of all the designs at two operating conditions are evaluated through steady-state CFD simulations. The resulting design matrix is used to create an RSM based on the Kriging method and MOGA is used to search the design space using the RSM and find the optimal design.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46731148","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Enhancement of Rotor Loading and Suppression of Stator Separation through Reduction of the Blade–Row Gap","authors":"Zhuosong Wang, L. Du, Xiaofeng Sun","doi":"10.3390/ijtpp8010006","DOIUrl":"https://doi.org/10.3390/ijtpp8010006","url":null,"abstract":"An immersed boundary (IB) method is applied to study the effect of the blade–row gap in a low-speed single-stage compressor. The advantage of using an IB method is that the rotor/stator interface can be eliminated and, thus, the blade–row interaction can be considered at an extremely small gap. The IB method was modified to internal-flow problems, and the adaptive mesh refinement (AMR) technique, together with a wall model, used to facilitate the simulations for high Reynolds-number flows. The results showed that both the pressure rise and the efficiency were observed to be higher in the smaller-gap cases. Comparisons between the results of two gaps, 35%ca and 3.5%ca, are highlighted and further analysis at a specific flow coefficient showed that the increase of the stage performance was contributed to by the enhancement of rotor loading and the suppression to the flow separation of the stator. Correspondingly, the increases of the total pressure rise on the rotor and the stator outlets were observed to be 0.5% and 4.3%, respectively. Although the increase on the rotor outlet is much lower than that on the stator outlet, its significance is that a higher level of static pressure is formed near the hub of the gap, which, thus, reduces the adverse pressure gradient of this region in the stator passage. This improvement suppresses the flow separation near the hub of the stator and, thereby, results in a considerable increase to the pressure rise on the stator outlet as a consequence. The effect of the gap on unsteady pressure fluctuation is also presented.","PeriodicalId":36626,"journal":{"name":"International Journal of Turbomachinery, Propulsion and Power","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41691977","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}