ASM Failure Analysis Case Histories: Air and Spacecraft最新文献

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Failure of Resistance Spot Welds Joining Stiffeners to the Skin of an Aircraft Drop Tank Because of Poor Fit-Up 由于装配不当,飞机油箱外皮与加强筋的电阻点焊失效
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c0047677
{"title":"Failure of Resistance Spot Welds Joining Stiffeners to the Skin of an Aircraft Drop Tank Because of Poor Fit-Up","authors":"","doi":"10.31399/asm.fach.aero.c0047677","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c0047677","url":null,"abstract":"\u0000 Resistance spot welds joining aluminum alloy 2024-T8511 stiffeners to the aluminum alloy 6061-T62 skin of an aircraft drop tank failed during slosh and vibration testing. Visual examination of the fracture surfaces showed that the failure was by tensile or bending overload. Measurements of the fractured spot welds established that all welds were below specification size. Review of the assembly procedures revealed that there had been poor fit-up between the stiffeners and the tank skin, which resulted in weak, undersize weld nuggets. The spot welds failed because of undersize nuggets that were the result of shunting caused by poor fit-up. The forming procedures were revised to achieve a precise fit between the stiffener and the tank wall. Also, an increase in welding current was suggested.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122827259","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrosion-Induced Failures in Aircraft Components 飞机部件腐蚀引起的故障
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c9001904
Jivan B. Shah
{"title":"Corrosion-Induced Failures in Aircraft Components","authors":"Jivan B. Shah","doi":"10.31399/asm.fach.aero.c9001904","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c9001904","url":null,"abstract":"\u0000 A steel eyebolt which attached a rear lift strut to the right wing of a helicopter failed by fatigue. As a contributing factor, thread cutting produced sharp notches at thread roots, reducing fatigue life. Also, design fatigue life may have been exceeded as the part was in use about 10,000 h. Cumulative damage resulting from a previous accident could have occurred too. Because of this accident, inspectors were instructed to examine threaded zones of eyebolts by magnetic particle inspection after every 100 h in service. A maraging steel drive shaft of a helicopter also failed because of corrosion (pits), and continuous abnormal misalignment as well. Corrosion probably developed from moisture and water droplets on shaft diaphragm profiles. Improved diaphragm pack seals and coatings made by an electron-coat process (such as a Sermetal finish) are now used in new shafts.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"30 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116119739","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Failure Investigations of PH 13-8 Mo Aircraft Components PH 13- 8mo飞机部件失效研究
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c9001707
M. Roth, C. Lelievre
{"title":"Failure Investigations of PH 13-8 Mo Aircraft Components","authors":"M. Roth, C. Lelievre","doi":"10.31399/asm.fach.aero.c9001707","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c9001707","url":null,"abstract":"\u0000 The failures of two aircraft components, one from a landing gear and the other from an ejector rack mechanism, were investigated. Both were made from PH 13-8 Mo (UNS S13800) precipitation-hardening stainless steel which had been heat treated to the H1000 and H950 tempers respectively and then chromium plated. The parts were characterized metallographically and mechanically and were found to be compliant. Detailed fractographic examination revealed that the first stage of both failures was similar: subsurface initiation of numerous cracks with a wide range of orientations and cleavage like features. The cracking was followed by fatigue in one case and catastrophic failure in the other. Hydrogen embrittlement was identified as the most likely mechanism of failure.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"59 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116223143","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Metallurgical Evaluation of Inner Wall Softening in a Tow Flight Missile Case 牵引飞行导弹壳体内壁软化的冶金评价
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c9001670
C. F. Hickey
{"title":"Metallurgical Evaluation of Inner Wall Softening in a Tow Flight Missile Case","authors":"C. F. Hickey","doi":"10.31399/asm.fach.aero.c9001670","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c9001670","url":null,"abstract":"\u0000 Failure occurred in two TOW flight missile cases in unrelated launchings. After an extensive investigation, it was concluded that stress corrosion was the most likely cause of failure. Subsequent to this conclusion, inner wall softening was observed in an unfired TOW flight missile case. Questions arose as to how the softening occurred and whether or not it had contributed to the failures. This report contains the results of a study which resolved that inner wall softening could not have been present in the failed missile cases.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126376769","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Overheating of Aircraft Engine Cylinders 飞机发动机汽缸过热问题
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c9001743
Jivan B. Shah
{"title":"Overheating of Aircraft Engine Cylinders","authors":"Jivan B. Shah","doi":"10.31399/asm.fach.aero.c9001743","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c9001743","url":null,"abstract":"\u0000 Cylinder fatigue can result from abnormal heating in service. Fatigue can be experienced also by piston heads, exhaust valves, and turbosupercharger housings (castings). Pistons from different engines series can sometimes fit, but because of slight design modifications, they may not function properly. Circumferential cracks and fractures near the head-to- barrel junctions have occurred on numerous cylinders of reciprocating piston engines. In most instances, cracks were caused by high cyclic pressures and high temperatures resulting most probably from detonation. At times, fractures or cracks (or both) were also caused by a combination of unfavorable temperature distribution (and possibly excessive pressures around the cylinder barrel), un-nitrided internal surfaces of cylinder barrels, and inadequate thread contours, which caused high stress concentrations at the thread roots. One example of the most common type of cylinder failure is illustrated.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"201 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115011217","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
SCC of 300M Steel Jackscrew Drive Pins 300M钢千斤顶驱动销的SCC
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c0048665
{"title":"SCC of 300M Steel Jackscrew Drive Pins","authors":"","doi":"10.31399/asm.fach.aero.c0048665","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c0048665","url":null,"abstract":"\u0000 The jackscrew drive pins on a landing-gear bogie failed when the other bogie on the same side of the airplane was kneeled for tire change. The pins, made of 300M steel, were shot peened and chromium plated on the outside surface and were cadmium plated and painted with polyurethane on the inside surface. The top of the jackscrew was 6150 steel. Both ends of the pins were revealed to be dented where the jackscrew had pressed into them and were observed to have been resulted due to overdriving the jackscrew at the end of an unkneeling cycle. These dented areas were found to be heavily corroded with chromium plating missing. A heavily corroded intergranular fracture mode was revealed by chromium-carbon replicas of the areas of fracture origin. Deep corrosion pits adjacent to the fracture origins and directly beneath cracks in the chromium plate were revealed by metallographic examination. It was concluded that stress-corrosion cracks grew out from the rust pits. The pin material was changed from 300M steel to PH 13-8 Mo stainless steel, which is highly resistant to rusting and SCC and the jacking control system was modified to prevent overdriving.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"153 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124257387","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Damage Assessment in a Kevlar/Polyester Composite Component 凯夫拉/聚酯复合材料部件的损伤评估
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c9001517
P. Stumpff
{"title":"Damage Assessment in a Kevlar/Polyester Composite Component","authors":"P. Stumpff","doi":"10.31399/asm.fach.aero.c9001517","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c9001517","url":null,"abstract":"\u0000 The purpose of this investigation was to determine the cause of the ultrasonic signal attenuation noted during an inspection of a composite aircraft component. Although ultrasonics was able to identify the location of the defective areas, destructive analysis had to be utilized to determine the exact nature of the defect. The investigation describes how cross-sectioning, fractography, and chemical analysis were utilized to determine the type of defect responsible for the signal attenuation.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"399 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124722115","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Failure of a Bearing for a Jet Engine Because of Misalignment Between the Bearing and a Shaft 某喷气发动机轴承与轴不对中造成的故障
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c0047986
{"title":"Failure of a Bearing for a Jet Engine Because of Misalignment Between the Bearing and a Shaft","authors":"","doi":"10.31399/asm.fach.aero.c0047986","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c0047986","url":null,"abstract":"\u0000 The engine on a jet aircraft was shut down immediately as it produced excessive vibration. Complete failure of the cage in one of the two main-shaft ball bearings (placed side by side in the engine) was revealed in the dismantled engine. The ball bearings (made of vacuum-melted 52100 steel) were both of the single-row deep-groove type with split inner rings and were designed to operate at a maximum temperature of 175 deg C. Overtempering of the rings was indicated by the reduced hardness in comparison to unfailed rings. Severe damage to approximately 20% of the load-bearing surface, with more damage on one of the shoulders of the groove, was revealed during examination of the outer raceway of the bearing which indicated misalignment of the bearing. No damage other than spalling cavities in the inner-ring raceway, caused by the elongated subsurface inclusion revealed by metallographic examination of circumferential section of the largest cavity, was exhibited by the second bearing. It was concluded that the fracture of the cage was caused by overheating and misalignment caused excessive stressing of the bearing on the main shaft.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114411591","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Stress-Corrosion Failure of a Strap-Type Clamp Made of 19-9 DL Heat- Resisting Alloy 19- 9dl耐热合金带式夹具的应力腐蚀失效
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c0091533
{"title":"Stress-Corrosion Failure of a Strap-Type Clamp Made of 19-9 DL Heat- Resisting Alloy","authors":"","doi":"10.31399/asm.fach.aero.c0091533","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c0091533","url":null,"abstract":"\u0000 A clamp used for securing the hot-air ducting system on fighter aircraft fractured in an area adjacent to a slot near the end of the strap after two or three years of service. The strap was 0.8 mm (0.032 in.) thick, and the V-section was 1.3 mm (0.050 in.) thick; both were made of 19-9 DL heat-resisting alloy. The operating temperature of the duct surrounded by the clamp was 425 to 540 deg C (800 to 1000 deg F). The life of the clamp was expected to equal that of the aircraft. Investigation (visual inspection, chemical analysis, hardness testing, and 540x/2700x images etched with oxalic acid) supported the conclusion that the clamp fractured by SCC because the work metal was sensitized. Sensitization occurred during long-term exposure to the service temperature; the effects of sensitization were intensified as a result of cold forming. Recommendations included using a work metal that is less susceptible to intergranular carbide precipitation.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"67 10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130056005","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrosion Failure of Stainless Steel in Sensitized HAZ of Assembly Weld 不锈钢在装配焊缝敏化热影响区腐蚀失效研究
ASM Failure Analysis Case Histories: Air and Spacecraft Pub Date : 2019-06-01 DOI: 10.31399/asm.fach.aero.c0047598
{"title":"Corrosion Failure of Stainless Steel in Sensitized HAZ of Assembly Weld","authors":"","doi":"10.31399/asm.fach.aero.c0047598","DOIUrl":"https://doi.org/10.31399/asm.fach.aero.c0047598","url":null,"abstract":"\u0000 Two aircraft-engine tailpipes of 19-9 DL stainless steel (AISI type 651) developed cracks along longitudinal gas tungsten arc butt welds after being in service for more than 1000 h. Binocular-microscope examination of the cracks in both tailpipes revealed granular, brittle-appearing surfaces confined to the HAZs of the welds. Microscopic examination of sections transverse to the weld cracks showed severe intergranular corrosion in the HAZ. The fractures appeared to be caused by loss of corrosion resistance due to sensitization, that could have been induced by the temperatures attained during gas tungsten arc welding. Tests demonstrated the presence of sensitization in the HAZ of the gas tungsten arc weld. The aircraft engine tailpipe failures were due to intergranular corrosion in service of the sensitized structure of the HAZs produced during gas tungsten arc welding. All gas tungsten arc welded tailpipes should be postweld annealed by re-solution treatment to redissolve all particles of carbide in the HAZ. Also, it was suggested that resistance seam welding be used, because there would be no corrosion problem with the faster cooling rate characteristic of this technique.","PeriodicalId":326464,"journal":{"name":"ASM Failure Analysis Case Histories: Air and Spacecraft","volume":"26 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131655129","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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