飞机部件腐蚀引起的故障

Jivan B. Shah
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引用次数: 0

摘要

将后升力支柱连接到直升机右翼上的钢钩螺栓因疲劳而失效。作为一个因素,螺纹切割在螺纹根部产生了尖锐的缺口,降低了疲劳寿命。此外,由于该部件的使用时间约为10,000小时,因此可能已经超过了设计疲劳寿命。之前的事故也可能导致累积损坏。由于这次事故,检查员被指示在每100小时使用后用磁粉检查眼螺栓的螺纹区域。一架直升机的马氏体时效钢传动轴也因腐蚀(坑)和持续的异常不对准而失效。腐蚀可能是由于轴隔膜轮廓上的湿气和水滴造成的。通过电子涂层工艺(如Sermetal光洁度)改进的膜片密封和涂层现在用于新轴。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Corrosion-Induced Failures in Aircraft Components
A steel eyebolt which attached a rear lift strut to the right wing of a helicopter failed by fatigue. As a contributing factor, thread cutting produced sharp notches at thread roots, reducing fatigue life. Also, design fatigue life may have been exceeded as the part was in use about 10,000 h. Cumulative damage resulting from a previous accident could have occurred too. Because of this accident, inspectors were instructed to examine threaded zones of eyebolts by magnetic particle inspection after every 100 h in service. A maraging steel drive shaft of a helicopter also failed because of corrosion (pits), and continuous abnormal misalignment as well. Corrosion probably developed from moisture and water droplets on shaft diaphragm profiles. Improved diaphragm pack seals and coatings made by an electron-coat process (such as a Sermetal finish) are now used in new shafts.
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