Chetan Kumar Hirwani , Naveen Kumar Akkasali , Erukala Kalyan Kumar , Ravi Kumar , Amit Kumar Mehar , Subrata Kumar Panda
{"title":"Nonlinear transient analysis of delaminated composite shell panel under hygro-thermo-mechanical load and experimental validation","authors":"Chetan Kumar Hirwani , Naveen Kumar Akkasali , Erukala Kalyan Kumar , Ravi Kumar , Amit Kumar Mehar , Subrata Kumar Panda","doi":"10.1016/j.compositesa.2024.108587","DOIUrl":"10.1016/j.compositesa.2024.108587","url":null,"abstract":"<div><div>In this work, the nonlinear time-dependent deflection responses of delaminated composite shell panel structure under the influence of hygro-thermo-mechanical loading have been investigated numerically. To develop a mathematical model, two different higher-order displacement kinematics, Green-Lagrange’s nonlinear strain–displacement relations and two sub-laminate approaches are adopted for delaminated panel structure in association with finite element steps. The delaminated composite shell panel is under the three simultaneous loading, i.e., humidity, temperature, and mechanical loading. The nonlinear time-dependent responses are obtained by solving the governing equation using the direct iterative method and Newmark’s integration technique. The influence of delamination parameters (size, location, and position), geometry and loading on dynamic characteristics have been analyzed. The differences in responses indicated that the kinematic model with higher degrees of freedom generally shows higher deflection values. Further, a detailed discussion of the numerical illustrations and conclusive remarks based on the findings of the numerical illustrations have been provided.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108587"},"PeriodicalIF":8.1,"publicationDate":"2024-11-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703518","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Qingqing Wang , Ming Ma , Anchalee Duongthipthewa , Wanglinhan Zhang , Yanfeng Lang , Guojie Luo , Yiyin Su , Menglong Liu , Limin Zhou , Zhongqing Su
{"title":"“Totally-additive-manufacturing”-functionalized carbon fiber-reinforced polymer composites with an ultrasensitive self-sensing network","authors":"Qingqing Wang , Ming Ma , Anchalee Duongthipthewa , Wanglinhan Zhang , Yanfeng Lang , Guojie Luo , Yiyin Su , Menglong Liu , Limin Zhou , Zhongqing Su","doi":"10.1016/j.compositesa.2024.108596","DOIUrl":"10.1016/j.compositesa.2024.108596","url":null,"abstract":"<div><div>With recent advancement in multi-material additive manufacturing, we develop a new manufacturing framework driven by the concept of “totally-additive-manufacturing”, to functionalize carbon fiber-reinforced polymer (CFRP) composites with the capacity of <em>in situ</em>, real-time integrity monitoring through service lifespan. It is composed of (i) fused deposition modeling-printed continuous carbon fibers, (ii) nylon-based matrix and electrical insulation layers, and (iii) an ultrathin, aerosol jet printing-fabricated piezoresistive sensing network made with graphene/cellulose nanocrystals nanocomposite ink, as well as the silver ink-based electric circuits. Interfaces among different components are interrogated via micromorphological and interlaminar shear strength tests, affirming adequate interfacial bonding warranted by the “totally-additive-manufacturing”. Thus-functionalized CFRP composites exhibit ultrahigh sensitivity to quasi-static strains induced by cyclic loads and ultrasonic elastic perturbation up to 200 kHz. This study underscores the concept of “totally-additive-manufacturing” for fabricating functionalized composites, seamlessly merging structural functionality with self-sensing of structural health status, but not downgrading the original structural integrity.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108596"},"PeriodicalIF":8.1,"publicationDate":"2024-11-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703516","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Guiying Yu, Weiyouran Hong, Lanbin Ran, Quanjia Du, Haoran Wang, Zhenkun Wang, Shaoyun Guo, Chunhai Li
{"title":"Achieving superior low-temperature mechanical performances by nacre-like alternating microlayered structures in PP/POE-based pipes","authors":"Guiying Yu, Weiyouran Hong, Lanbin Ran, Quanjia Du, Haoran Wang, Zhenkun Wang, Shaoyun Guo, Chunhai Li","doi":"10.1016/j.compositesa.2024.108598","DOIUrl":"10.1016/j.compositesa.2024.108598","url":null,"abstract":"<div><div>The poor low-temperature mechanical performance significantly constrains the use of polypropylene (PP) pipe in frigid climates. Here, the PP/POE-based pipes were successfully manufactured using an independently-developed microlayer pipe coextrusion technology, including 8-, 32–, 128-, and 512-layer. The low-temperature mechanical performance of the 512-layer pipe is significantly improved, compared with the blend pipe, its drop hammer impact damage energy and axial tensile breaking energy are increased by 200% and 1100%, respectively. The results from DSC, WAXD, and SAXS indicate that all the microlayer pipes and the blend pipe have almost the same crystal structure. Therefore, the unparalleled low-temperature mechanical performance is attributable to the ultrathin microlayer structures, which dissipated energy by morphological variation of the dispersed phase POE and the effective initiation and termination of craze. Briefly, the self-developed microlayer pipe coextrusion technology provides an effective strategy for the preparation of low-temperature mechanical performance robust PP pipe, and provides a simple and universal method for building an ideal polymer pipe material.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108598"},"PeriodicalIF":8.1,"publicationDate":"2024-11-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703513","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jing Qin , Chao Chen , Baohua Yuan , Longxiang He , Xian He , Zuowei Zhang , Luoning Zhang , Cheng Zou , Yanzi Gao , Meina Yu , Huai Yang
{"title":"Phenyl group-based fluorinated polymer dispersed liquid crystal composite films with high contrast ratio and low driving voltage","authors":"Jing Qin , Chao Chen , Baohua Yuan , Longxiang He , Xian He , Zuowei Zhang , Luoning Zhang , Cheng Zou , Yanzi Gao , Meina Yu , Huai Yang","doi":"10.1016/j.compositesa.2024.108591","DOIUrl":"10.1016/j.compositesa.2024.108591","url":null,"abstract":"<div><div>Polymer dispersed liquid crystal (PDLC) is a type of composite materials which is usually obtained by the phase separation during polymerization of liquid crystal/monomer mixtures, and it has shown potential applications in smart windows. In this work, the rigidity and flexibility of phenyl acrylate monomers were regulated by varying the number of benzene rings and their influences on the morphology and electro-optical properties of PDLC were discussed. The results showed that the PDLC films formed by monomers with one benzene ring possessed better performance. In addition, fluorination of monomers with a benzene ring could further enhance overall performance. The contrast ratio was significantly improved from 138 to 175, but the driving voltage is maintained at a lower value (6.9 V). This work provides a choice for optimizing electro-optical properties of PDLC films.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108591"},"PeriodicalIF":8.1,"publicationDate":"2024-11-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703542","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Janis Varna , Rodrigo T.S. Freire , Mohamed Sahbi Loukil , Nawres J. Al-Ramahi
{"title":"COD and CSD based model for in-plane stiffness of symmetric laminates with cracks in plies and local delaminations: Analysis of crack face sliding","authors":"Janis Varna , Rodrigo T.S. Freire , Mohamed Sahbi Loukil , Nawres J. Al-Ramahi","doi":"10.1016/j.compositesa.2024.108594","DOIUrl":"10.1016/j.compositesa.2024.108594","url":null,"abstract":"<div><div>In-plane thermo-elastic constants of symmetric damaged laminates containing transverse cracks in plies and local delaminations starting from crack tip are predicted using a crack opening (COD) and crack sliding displacement (CSD) based approach. An exact elastic analysis shows that the displacement gap on the delamination crack surfaces does not enter the stiffness expressions explicitly. The delamination affects the stiffness via larger COD and CSD of the intralaminar crack. This means that the same expressions for cracked laminates with and without delaminations can be used but with different expressions for COD and CSD. Finite element method is used to analyze the CSD dependence on delamination length and crack density. The obtained approximative expressions for CSD are in a good agreement with FEM. It is shown that in cases when it depends on CSD only, the predicted shear modulus of laminates is in an excellent agreement with direct FEM calculations. The used homogenization over couples of off-axis plies (monoclinic materials) in CSD expressions for balanced laminates is validated.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108594"},"PeriodicalIF":8.1,"publicationDate":"2024-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142748277","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Xue Liu , Jianguo Deng , Yingchun Lu , Rong Huang , Fuhan Mai , Xin Li , Zhihua Deng , Lanxiang Ji , Xiaofeng Bai
{"title":"Multi-crosslinked Ta4C3TX MXene composites with “interlocked structure” for efficient gamma-ray shielding, behavioural detection and thermal management in nuclear environments","authors":"Xue Liu , Jianguo Deng , Yingchun Lu , Rong Huang , Fuhan Mai , Xin Li , Zhihua Deng , Lanxiang Ji , Xiaofeng Bai","doi":"10.1016/j.compositesa.2024.108597","DOIUrl":"10.1016/j.compositesa.2024.108597","url":null,"abstract":"<div><div>The creation of wearable protection materials with optimal overall performance is essential to meet the requirements of nuclear workers. Here, multilayer composites with “interlocked structure” were prepared by vacuum filtration and layer-by-layer assembly using Ta<sub>4</sub>C<sub>3</sub>T<sub>X</sub> MXene as filling, multi-crosslinked elastomers as matrix, and abrasive cloths as templates. To enhance the scattering attenuation, we constructed an alternating structure from two levels. When the template was 60 mesh, composites exhibited tensile strength at 8.95 MPa, tearing resistance at 72.59 N, and pull-out strength at 5.16 MPa. Gauge factor reached 19.41. Furthermore, the temperature of the composites could rise up to 88.5°C under a load of 1 sun and 1 V voltage, the mass attenuation coefficient for 59.6 KeV γ-rays was found to be 0.927 cm<sup>2</sup>/g. These indicate that the composites have excellent behavioural monitoring, thermal management and radiation protection capabilities, and have a wide range of applications within low-temperature nuclear environments.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108597"},"PeriodicalIF":8.1,"publicationDate":"2024-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703508","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Prediction of compression after impact strength from surface profile of low-velocity impact damaged CFRP laminates using machine learning","authors":"Saki Hasebe , Ryo Higuchi , Tomohiro Yokozeki , Shin-ichi Takeda","doi":"10.1016/j.compositesa.2024.108560","DOIUrl":"10.1016/j.compositesa.2024.108560","url":null,"abstract":"<div><div>Recently, Composite materials have been increasingly used in various actual structures, leading to active research on their damage and residual material properties. Therefore, the residual compressive strength of carbon fiber reinforced plastic subjected to low-velocity impacts has been considered. In particular, we determined the complexity of impact conditions that can occur in practical applications and the difficulty of obtaining internal damage information from experimental specimens. In addition, we applied machine learning to investigate the essential features calculated from surface profile data after the impact tests. This learning revealed that features representing changes in the contour of the specimen surface had high contributions. Therefore, the surface damages, such as fiber breakage and major matrix cracks, also influence the CAI strength.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108560"},"PeriodicalIF":8.1,"publicationDate":"2024-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703512","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yuhang Wang , Jing Tan , Jinlong Xu , Jing Yan , Mahmoud M Bubakir , Jingjing Liu , Xiaohui Wang , Weimin Kang , Dongming Ma , Haoyi Li , Weimin Yang
{"title":"Green and highly efficient preparation of superfine fiber yarns via vortex airflow-assisted melt differential electrospinning","authors":"Yuhang Wang , Jing Tan , Jinlong Xu , Jing Yan , Mahmoud M Bubakir , Jingjing Liu , Xiaohui Wang , Weimin Kang , Dongming Ma , Haoyi Li , Weimin Yang","doi":"10.1016/j.compositesa.2024.108552","DOIUrl":"10.1016/j.compositesa.2024.108552","url":null,"abstract":"<div><div>Vortex airflow-assisted melt differential electrospinning for preparing superfine fiber yarns was proposed. This method with solvent-free exhibits a higher yield of 20 ± 5.17 m/min compared to the range of 0–5 m/min achieved by solution electrospinning with organic solvents. Simulation and high-speed photography show that the fibers are aggregated by suction airflow and twisted into yarns by vortex airflow. Polylactic acid (PLA) superfine fiber yarns exhibit fine fiber diameters ranging from 0.96 to 5.57 μm, a yarn diameter of 211.7 ± 40.8 μm, and a high tensile strength of 39.4 ± 3.12 MPa. Furthermore, these PLA melt electrospun yarns can be woven into fabric with a water contact angle of 120.1° and triboelectric voltage of 7.41 V, demonstrating their potential in self-cleaning textiles and flexible smart textiles. Moreover, this method is generally applicable to thermoplastic polymers including polyethylene terephthalate (PET), polypropylene (PP), and polycaprolactone (PCL). It provides a promising approach for green industrialization of superfine fiber yarns.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108552"},"PeriodicalIF":8.1,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142757397","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Byeong-Joo Kim , Chang-Bin Oh , Jong Sung Won , Hyung Ik Lee , Man Young Lee , Sung Hyun Kwon , Seung Geol Lee , Hyowon Park , Dong Gi Seong , Jongmin Jeong , Jeong Cheol Kim
{"title":"Development of high-toughness aerospace composites through polyethersulfone composition optimization and mass production applicability evaluation","authors":"Byeong-Joo Kim , Chang-Bin Oh , Jong Sung Won , Hyung Ik Lee , Man Young Lee , Sung Hyun Kwon , Seung Geol Lee , Hyowon Park , Dong Gi Seong , Jongmin Jeong , Jeong Cheol Kim","doi":"10.1016/j.compositesa.2024.108590","DOIUrl":"10.1016/j.compositesa.2024.108590","url":null,"abstract":"<div><div>Owing to the necessity of developing airframe materials for military unmanned aerial vehicles (UAVs), capable of operating in extreme environments, aerospace-grade composite materials were developed using a high-toughness epoxy–resin system, and were subsequently analyzed and evaluated. The phase transition behavior of a high-toughness epoxy–resin system was modeled and simulated as a function of the toughening agent, polyethersulfone (PES), and its content to optimize the resin system. Reliability was ensured through experimental validation. At the maximum PES content compatible with the base epoxy–resin and curing agent contents, the epoxy–resin system exhibited the highest tensile strength and toughness. However, results from preliminary tests performed using the pilot process revealed that an increase in viscosity beyond a certain level due to the addition of PES rendered it unsuitable for application in mass-production processes. The optimal composition of the high-toughness epoxy–resin system suitable for mass production was determined based on the results of the resin paper production using the pilot process. High-toughness carbon fiber-reinforced plastics (CFRPs) were then mass produced, and their characteristics were compared with those of conventionally toughened CFRPs and the pilot products. The results confirmed that compared with the conventionally toughened CFRPs, the mass-produced CFRPs containing the high-toughness resin system showed 246%, 728%, 392% and 480% improvement in compression-after-impact strength, Mode-I interlaminar fracture toughness (ILFT), Mode-II ILFT for crack initiation, and Mode-II ILFT for crack propagation, respectively. In addition, these composites were used to manufacture UAV wings to evaluate their applicability in airframe structures.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"189 ","pages":"Article 108590"},"PeriodicalIF":8.1,"publicationDate":"2024-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142703510","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"LiDFOB-based multifunctional electrolyte-enabled high cycling stability and rate capability of solid-state batteries for composite structural batteries","authors":"Yu Fu , Yifan Chen , Hanmo Zhou , Yan Li","doi":"10.1016/j.compositesa.2024.108589","DOIUrl":"10.1016/j.compositesa.2024.108589","url":null,"abstract":"<div><div>Structural batteries have sparked widespread research interest for their potential to increase energy storage, reduce weight, and save space in electrified transportation. Achieving long-lasting performance and high rate capability is crucial for practical applications. Our work successfully developed a self-supported LiDFOB-based structural electrolyte (LSPE) thin film with exceptional tensile strength of 3.65 MPa, film formability, electrochemical stability, and ionic conductivity of 2.2 × 10<sup>-4</sup> S cm<sup>−1</sup>. This enables solid-state Li/LiFePO<sub>4</sub> batteries to achieve superior specific capacity of 160 mAh/g and high rate capability up to 1C. Additionally, LSPE-based multifunctional energy storage composite laminates successfully powered a hologram with a starting current of ∼ 30 mA (corresponding to ∼ 1C), demonstrating its practical feasibility. Our study offers a promising method for producing high-performance structural electrolytes for structural batteries.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"188 ","pages":"Article 108589"},"PeriodicalIF":8.1,"publicationDate":"2024-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142722852","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}