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Interface characteristics and their effects on the heat transfer behavior and mechanical properties of CVD diamond/Cu brazed joint 界面特性及其对CVD金刚石/Cu钎焊接头传热行为和力学性能的影响
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.276
Xinfei Zhang , Fugang Lu , Panpan Lin , Lechao Liu , Jinzhe Jiao , Rui Xu , Jiawen Wen , Xin Yue , Peng He , Tiesong Lin
{"title":"Interface characteristics and their effects on the heat transfer behavior and mechanical properties of CVD diamond/Cu brazed joint","authors":"Xinfei Zhang ,&nbsp;Fugang Lu ,&nbsp;Panpan Lin ,&nbsp;Lechao Liu ,&nbsp;Jinzhe Jiao ,&nbsp;Rui Xu ,&nbsp;Jiawen Wen ,&nbsp;Xin Yue ,&nbsp;Peng He ,&nbsp;Tiesong Lin","doi":"10.1016/j.ceramint.2025.03.276","DOIUrl":"10.1016/j.ceramint.2025.03.276","url":null,"abstract":"<div><div>The thermal conductivity and mechanical properties of CVD diamond/Cu joint have always been the focus of attention in the preparation of diamond microwave windows. In this study, a CVD diamond/Cu joint with excellent thermal conductivity of 539 W/m·K and shear strength of 238 MPa was prepared by using Ag-Cu-In-Ti braze interlayer. The evolution of interface characteristics and heat transfer mechanism of joint were studied in detail. The results showed that the diamond interfacial thermal conductivity is greatly enhanced by the continuous nano TiC interlayer. Meanwhile, by adjusting the brazing temperature to eliminate the seam defects and obtain the appropriate width of seam and diffusion zone, it is also helpful to improve the joint performance. The high temperature performance of joint was also characterized, the thermal conductivity and shear strength of joint remained at 499 W/m∙K and 160 MPa respectively at 400 °C. The research is expected to provide reference for the preparation of diamond/metal joints with high thermal conductivity and bonding strength.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 25933-25943"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522150","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Realizing wear-resistant Cr2O3 coatings using finer feedstock: Role of diverse plasma spray torch configurations 使用更细的原料实现耐磨Cr2O3涂层:不同等离子喷涂炬配置的作用
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.279
P. Manojkumar, B. Kalyani, D. Vijaya Lakshmi, L. Rama Krishna, G. Sivakumar
{"title":"Realizing wear-resistant Cr2O3 coatings using finer feedstock: Role of diverse plasma spray torch configurations","authors":"P. Manojkumar,&nbsp;B. Kalyani,&nbsp;D. Vijaya Lakshmi,&nbsp;L. Rama Krishna,&nbsp;G. Sivakumar","doi":"10.1016/j.ceramint.2025.03.279","DOIUrl":"10.1016/j.ceramint.2025.03.279","url":null,"abstract":"<div><div>This study investigates the microstructural, mechanical, and tribological properties of Cr<sub>2</sub>O<sub>3</sub> -based coatings deposited using finer feedstock with three different plasma spray torches: the traditional 9MB torch, the cascaded SinplexPro (SLX) torch, and the Axial III (AXL) torch. The specific objective is to achieve denser Cr<sub>2</sub>O<sub>3</sub> microstructures; thereby, enhanced wear resistance and mechanical performance shall be realized. Detailed characterization and performance analysis, including X-ray diffraction (XRD), scanning electron microscopy (SEM), sliding wear tests, wear track profiling, coefficient of friction measurements, etc., were conducted to evaluate the influence of torch configuration on the resulting coatings. Phase analysis confirmed that the AXL coating displayed similar XRD peak intensities of all planes as that of feedstock, indicating that the axial spray coatings retained the structural characteristics of the original feedstock powder. SEM and wear studies revealed that the AXL coating, characterized by its dense microstructure and minimal porosity, exhibited superior hardness (12.1 GPa) and least specific wear rate (0.1 × 10<sup>−6</sup> mm<sup>3</sup>/N-m). In contrast, 9MB and SLX coatings showed relatively higher porosity, lower hardness, and increased wear rate. The study demonstrates the critical impact of torch design towards achieving dense coating structures and highlights the combination of fine-sized feedstock fed in axial injection mode, eventually producing coatings with enhanced wear resistance and mechanical properties.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 25960-25967"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522153","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synergistic improvement of HA and LaB6 on the bio-tribological properties of Ti6Al4V alloy fabricated by laser direct energy deposition HA和LaB6对激光直接能量沉积Ti6Al4V合金生物摩擦学性能的协同改善
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.283
Xiang Dingding , Yan Liang , Leng Xiaoxin , Wang Di , Wang Yutang , Wang Shu , Xu Yuquan , Zhou Xiaoshu
{"title":"Synergistic improvement of HA and LaB6 on the bio-tribological properties of Ti6Al4V alloy fabricated by laser direct energy deposition","authors":"Xiang Dingding ,&nbsp;Yan Liang ,&nbsp;Leng Xiaoxin ,&nbsp;Wang Di ,&nbsp;Wang Yutang ,&nbsp;Wang Shu ,&nbsp;Xu Yuquan ,&nbsp;Zhou Xiaoshu","doi":"10.1016/j.ceramint.2025.03.283","DOIUrl":"10.1016/j.ceramint.2025.03.283","url":null,"abstract":"<div><div>This study introduced rare earth boride (LaB<sub>6</sub>) and bioactive ceramic (HA) to enhance the bio-tribological properties of Ti6Al4V alloy fabricated by laser direct energy deposition (LDED). The methods and instruments such as optical microscope (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrometry (EDS), Vickers hardness tester, and UMT-3 tribometer were employed to examine the microstructure, phase composition, microhardness, and bio-tribological properties. The results showed that the La<sub>2</sub>O<sub>3</sub> and network-like TiBw formed through in-situ reactions, and the distribution of La<sub>2</sub>O<sub>3</sub> at the grain boundaries facilitated grain refinement through Zener pinning; Yet, the addition of HA weakened the effect of grain refinement. Besides, the microhardness was not significantly changed due to the promoting effect of P element on the formation of β-Ti and large grains. Furthermore, under the phosphate buffered saline (PBS) environment, a tribofilm containing phosphate on the worn surface formed, leading to a remarkable improvement in the bio-tribological properties. This study provides valuable insights for the further application of Ti6Al4V in orthopedic implants.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26003-26013"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522157","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of alumina rich MgAl2O4 spinel on synthesis of MgO-CaZrO3 through solid-state sintering 富氧化铝MgAl2O4尖晶石对固相烧结合成氧化镁- cazro3的影响
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.291
Anushri Nag , Sayan Sengupta , Dipesh Tak , M. Sathiyakumar
{"title":"Effect of alumina rich MgAl2O4 spinel on synthesis of MgO-CaZrO3 through solid-state sintering","authors":"Anushri Nag ,&nbsp;Sayan Sengupta ,&nbsp;Dipesh Tak ,&nbsp;M. Sathiyakumar","doi":"10.1016/j.ceramint.2025.03.291","DOIUrl":"10.1016/j.ceramint.2025.03.291","url":null,"abstract":"<div><div>Spinel-bonded MgO-CaZrO<sub>3</sub> refractory bricks made up of sintered dolomite dust (CaO.MgO) generated from dolomite department, monoclinic zirconia (m-ZrO<sub>2</sub>) and sea water magnesia (MgO) has been synthesized. Two types of alumina rich magnesia alumina spinel (MgAl<sub>2</sub>O<sub>4</sub>) has been used in different proportions to study better bond formation between MgO and CaZrO<sub>3</sub> grains enhancing the solid-state sintering. Different characterization in terms of structural integrity and refractoriness evaluation were suggested stoichiometric MgAl<sub>2</sub>O<sub>4</sub> spinel (AR 78) has given the better densification of the MgO-CaZrO<sub>3</sub> refractory over Al<sub>2</sub>O<sub>3</sub> rich spinel. XRD study indicating phase evolution analysis has revealed that there is no free calcium oxide (CaO) or free zirconia (ZrO2) in phases of the sintered CaZrO<sub>3</sub> grains. The developed CaZrO<sub>3</sub> grains have large amount of micro fine pores (86 %) which help in improving the spalling resistance of the refractory aggregates. Addition of ultrafine spinel in MgO-CaZrO<sub>3</sub> refractories has successfully improved the bond strength between MgO and CaZrO<sub>3</sub>.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26070-26077"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522159","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synthesis, characterization and photocatalytic properties of ErBO3 photocatalysts with four morphologies for norfloxacin degradation 四种形态ErBO3光催化剂的合成、表征及光催化性能研究
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.343
Jian Liu, Jinqiang Liu, Wenwu Zhao, Xinyu Li, Shaozhuo Liu, Yihao Wang, Bin Hao
{"title":"Synthesis, characterization and photocatalytic properties of ErBO3 photocatalysts with four morphologies for norfloxacin degradation","authors":"Jian Liu,&nbsp;Jinqiang Liu,&nbsp;Wenwu Zhao,&nbsp;Xinyu Li,&nbsp;Shaozhuo Liu,&nbsp;Yihao Wang,&nbsp;Bin Hao","doi":"10.1016/j.ceramint.2025.03.343","DOIUrl":"10.1016/j.ceramint.2025.03.343","url":null,"abstract":"<div><div>Take advantage of the 4<em>f</em> electron transition of Er ions and two-dimensional nanosheets, four kinds of ErBO<sub>3</sub> powders with different morphologies were prepared by hydrothermal method and their photocatalytic degradation performance of Norfloxacin were investigated. XRD and SEM results indicate that all four prepared products are single-phase ErBO<sub>3</sub> compounds, exhibiting distinct microstructural morphologies. Among them, the ErBO<sub>3</sub>(8) flower self-assembled by two-dimensional nanosheets exhibits the highest photocatalytic performance and the degradation rate of norfloxacin can reach 89.6 % after 120 min illumination, and the first-order rate constant is 1.04 × 10<sup>−2</sup> min<sup>−1</sup>. Through the comparative analysis of the four powders’ properties, it was found that ErBO<sub>3</sub>(8) flower balls had the lowest fluorescence intensity and the highest photocurrent, which indicated that the material exhibits a high efficiency in separating photogenerated carriers. This can primarily be attributed to its unique nanosheet structure, which not only confers a high specific surface area but also significantly increases the concentration of chemisorbed oxygen, thereby effectively suppressing the recombination of photogenerated carriers.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26609-26619"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522390","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Rheological properties of SiO2-CaO-MgO-Al2O3-(0-30 wt%)B2O3 system at basicity 1.4: Experiment and modelling 碱度为1.4时SiO2-CaO-MgO-Al2O3-(0-30 wt%)B2O3体系的流变性能:实验与模拟
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.307
Lenka Řeháčková , Vlastimil Novák , Jonáš Tokarský , Milan Heger , Ondřej Zimný , Pavlína Peikertová , Dalibor Matýsek , Josef Walek , Sára Leinweberová , Dalibor Novák , Martin Koštejn , Petr Praus
{"title":"Rheological properties of SiO2-CaO-MgO-Al2O3-(0-30 wt%)B2O3 system at basicity 1.4: Experiment and modelling","authors":"Lenka Řeháčková ,&nbsp;Vlastimil Novák ,&nbsp;Jonáš Tokarský ,&nbsp;Milan Heger ,&nbsp;Ondřej Zimný ,&nbsp;Pavlína Peikertová ,&nbsp;Dalibor Matýsek ,&nbsp;Josef Walek ,&nbsp;Sára Leinweberová ,&nbsp;Dalibor Novák ,&nbsp;Martin Koštejn ,&nbsp;Petr Praus","doi":"10.1016/j.ceramint.2025.03.307","DOIUrl":"10.1016/j.ceramint.2025.03.307","url":null,"abstract":"<div><div>Boron oxide (B<sub>2</sub>O<sub>3</sub>) affects the viscosity and phase change temperatures of glasses and melts, which are widely used in various industrial processes. In this study, the effect of B<sub>2</sub>O<sub>3</sub> in a wide concentration range (0–30 wt%) on the melting and rheological characteristics of the oxide system SiO<sub>2</sub>(37.7–25.2 wt%)-CaO(42.8–25.3 wt%)-MgO(10 wt%)-Al<sub>2</sub>O<sub>3</sub>(9.5 wt%)-B<sub>2</sub>O<sub>3</sub>(0–30 wt%) with a constant basicity of 1.4 was studied experimentally and theoretically. The experimental rheological data measured with a high-temperature rheometer up to 1550 °C were supported by the study of the internal structure by an X-ray powder diffraction analysis (XRPD), scanning electron microscopy with an energy-dispersive X-ray spectroscopy (SEM/EDX), a Fourier transform infrared spectroscopy (FTIR) and Raman microspectroscopy. The increase in the B<sub>2</sub>O<sub>3</sub> content in the samples caused a dramatic decrease in the softening and liquidus temperatures. Up to 15 wt% B<sub>2</sub>O<sub>3</sub> content, it was possible to determine the break temperature, which decreased with increasing B<sub>2</sub>O<sub>3</sub> content. The exponential decrease in dynamic viscosity with an increasing temperature and its decrease with an increasing B<sub>2</sub>O<sub>3</sub> content was caused by the decrease in the [BO<sub>4</sub>] tetrahedra coupled with an increase in the [BO<sub>3</sub>] units and boroxol rings, leading to a simplified structure with a higher number of non-bridging oxygens. Semiempirical models (Arrhenius, VFT, Riboud, Urbain, and Ray and Pal) were used to compare experimentally acquired dependencies with theoretically obtained ones. The dependence of dynamic viscosity over the temperature range of 1320–1520 °C and a B<sub>2</sub>O<sub>3</sub> content 0–30 wt% was predicted with a relative error of 2.5 % using an artificial neural network (ANN). Unlike the empirical models, the ANN is a versatile statistical tool which can predict the dynamic viscosity of melts without assuming the physical nature of the processes.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26242-26254"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522394","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of Fe substitution at Al-site on the microstructure and thermophysical properties of garnet-type (Y0.4Er0.6)3Al5O12 ceramics al位Fe取代对石榴石型(Y0.4Er0.6)3Al5O12陶瓷微观结构和热物理性能的影响
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.315
Xuanli Wang , Jun Wang , Min Xie , Zhigang Wang , Yonghe Zhang , Xiwen Song
{"title":"Influence of Fe substitution at Al-site on the microstructure and thermophysical properties of garnet-type (Y0.4Er0.6)3Al5O12 ceramics","authors":"Xuanli Wang ,&nbsp;Jun Wang ,&nbsp;Min Xie ,&nbsp;Zhigang Wang ,&nbsp;Yonghe Zhang ,&nbsp;Xiwen Song","doi":"10.1016/j.ceramint.2025.03.315","DOIUrl":"10.1016/j.ceramint.2025.03.315","url":null,"abstract":"<div><div>In this study, a series of (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>(Al<sub>1-<em>x</em></sub>Fe<sub><em>x</em></sub>)<sub>5</sub>O<sub>12</sub> (<em>x</em> = 0, 0.2, 0.4, 0.6, 0.8 and 1.0) ceramics were prepared by solid phase synthesis. The effects of Fe doping on the phase structure, lattice occupancy, Raman shift, ionic valence state, micromorphology and thermophysical properties of the ceramics were systematically investigated. The results show that all the (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>(Al<sub>1-<em>x</em></sub>Fe<sub><em>x</em></sub>)<sub>5</sub>O<sub>12</sub> ceramics exhibit a single Y<sub>3</sub>Al<sub>5</sub>O<sub>12</sub> phase and the valence state of iron is +3. With the increase of Fe doping concentration, both the lattice constant and cell volume gradually expand, which is attributed to the substitution of Al<sup>3+</sup> (smaller ionic radius) by Fe<sup>3+</sup> (larger ionic radius). This substitution induces lattice distortion that accelerates the sintering process, resulting in an increase in both ceramic density and grain size. In terms of thermophysical properties, significant improvements were observed compared to pure Y<sub>3</sub>Al<sub>5</sub>O<sub>12</sub> and (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>Al<sub>5</sub>O<sub>12</sub> ceramics. Specifically, thermal conductivity decreases, and the thermal expansion coefficient increases with higher Fe doping levels. The (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>(Al<sub>0.2</sub>Fe<sub>0.8</sub>)<sub>5</sub>O<sub>12</sub> ceramic exhibits the lowest thermal conductivity (1.31 W/m·K at 1100 °C), approximately 11.5 % lower than that of (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>Al<sub>5</sub>O<sub>12</sub> (1.48 W/m·K at 1100 °C). Additionally, (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>Fe<sub>5</sub>O<sub>12</sub> ceramic demonstrates the highest coefficient of thermal expansion (11 × 10<sup>−6</sup> K<sup>−1</sup> at 1200 °C), which is around 36.3 % greater than that of (Y<sub>0.4</sub>Er<sub>0.6</sub>)<sub>3</sub>Al<sub>5</sub>O<sub>12</sub> (8.07 × 10<sup>−6</sup> K<sup>−1</sup> at 1200 °C).</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26338-26347"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522563","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of trace (Bi0.5Na0.5)TiO3 doping on PTCR properties of BaTiO3-based thermosensitive ceramics 微量(Bi0.5Na0.5)TiO3掺杂对batio3基热敏陶瓷PTCR性能的影响
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.329
Chen Jin , Ming Hao Wang , Hang Liu , Yong Ming Liu , Xin Yu Yang , Zhan Jie Wang
{"title":"Effect of trace (Bi0.5Na0.5)TiO3 doping on PTCR properties of BaTiO3-based thermosensitive ceramics","authors":"Chen Jin ,&nbsp;Ming Hao Wang ,&nbsp;Hang Liu ,&nbsp;Yong Ming Liu ,&nbsp;Xin Yu Yang ,&nbsp;Zhan Jie Wang","doi":"10.1016/j.ceramint.2025.03.329","DOIUrl":"10.1016/j.ceramint.2025.03.329","url":null,"abstract":"<div><div>BaTiO<sub>3</sub>-Bi<sub>0.5</sub>Na<sub>0.5</sub>TiO<sub>3</sub> (BT-BNT) material system has been extensively studied as a lead-free positive temperature coefficient resistance (PTCR) ceramic with a high Curie temperature. Although BNT can increase Curie temperature, it is at the expense of room temperature resistivity. In this study, the effects of trace BNT doping on the crystalline structure, microstructure and PTCR properties of La, Nb and Mn Co-doped BaTiO<sub>3</sub> PTCR ceramics were investigated. The results show that with the increase of BNT content, the lattice parameters, tetragonality and grain size decrease, while the Curie temperature increases monotonously. However, the room temperature resistivity decreases at first and then turn over to increase as the BNT content increases, reaching its minimum value at the sample doped with 0.25 mol % BNT. TEM study reveals that Na <sup>+</sup> ions and Bi<sup>3+</sup> ones can be separated at grain boundaries. Bi<sup>3+</sup> ions enriched in the grain interior affect the resistivity as donors, while Na<sup>+</sup> ions enriched in the grain boundary affect the grain boundary barrier as acceptors. The impedance spectrum analysis proves that the resistivity jump is mainly determined by the grain boundary resistance. The ceramics doped with 0.25⁓0.50 mol% BNT sintered at 1330 °C for 30 min in air have good comprehensive PTCR properties, with room-temperature resistivities of 18.00⁓95.52 Ω cm, resistivity jumps of 1.45 × 10<sup>3</sup>⁓7.45 × 10<sup>3</sup>, and Curie temperatures of 133⁓138 °C. This study provides a new approach for the research of BT-BNT lead-free thermosensitive ceramics.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26483-26490"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522463","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Al2O3/SiO2 micro-stacked composite coatings on the high-temperature performance of AISI 304 steel Al2O3/SiO2微堆积复合涂层对AISI 304钢高温性能的影响
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.262
Jing Ma , Shuai-ze Liu , Xu Chang , Zhi-hao Feng , Jian-hui Li , Jian-gang Wang , Ming-qiang Fan
{"title":"Effect of Al2O3/SiO2 micro-stacked composite coatings on the high-temperature performance of AISI 304 steel","authors":"Jing Ma ,&nbsp;Shuai-ze Liu ,&nbsp;Xu Chang ,&nbsp;Zhi-hao Feng ,&nbsp;Jian-hui Li ,&nbsp;Jian-gang Wang ,&nbsp;Ming-qiang Fan","doi":"10.1016/j.ceramint.2025.03.262","DOIUrl":"10.1016/j.ceramint.2025.03.262","url":null,"abstract":"<div><div>Al<sub>2</sub>O<sub>3</sub>/SiO<sub>2</sub> micro-stacked composite coatings with varying deposition sequences were fabricated on AISI 304 stainless steel to enhance their performance for applications exceeding 850 °C. Single coatings of Al<sub>2</sub>O<sub>3</sub> and SiO<sub>2</sub>, as well as Al<sub>2</sub>O<sub>3</sub>-SiO<sub>2</sub> (A-S) mixed coating, were prepared for comparative analysis. After 100 h of oxidation treatment at 900 °C, X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy spectrum analysis (EDS)were used to investigate their high-temperature performance. The results demonstrated that all coatings effectively enhanced the high-temperature performance of stainless steel. The antioxidant properties of the coatings were ranked: coatings with SiO<sub>2</sub> applied first (SSA, SAS) &gt; coatings with Al<sub>2</sub>O<sub>3</sub> applied first (ASA, AAS) &gt; single coatings (AAA, SSS), revealing that the deposition sequences significantly effected the high-temperature performance of coatings. The combination of Al<sub>2</sub>O<sub>3</sub> and SiO<sub>2</sub> facilitates the formation of a more protective composite oxide, exhibiting complementary high-temperature antioxidant properties. The low mass gain of the A-S mixed coating and its high oxidation spallation indicate limited improvement in the antioxidant properties. A partial metallurgical bond layer has formed in the interface of coating/substrate for micro-stacked composite thin coatings with SiO<sub>2</sub> applied first, which contributes to lower oxidation spallation thus the better oxidation resistance. The SAS micro-stacked composite thin coating demonstrated the best high temperature oxidation resistance, with mass gain and oxidation spallation of 41.2 % and 29.9 % respectively compared to those of the blank stainless steel sample.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 25788-25796"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522325","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Preparation and properties of Al-Fe3O4 casting functional powder of novel iron-based composite 新型铁基复合材料Al-Fe3O4铸造功能粉的制备及性能研究
IF 5.1 2区 材料科学
Ceramics International Pub Date : 2025-07-01 DOI: 10.1016/j.ceramint.2025.03.341
Wenzhen Yu , Yimin Gao , Kaihong Zheng , Yiran Wang
{"title":"Preparation and properties of Al-Fe3O4 casting functional powder of novel iron-based composite","authors":"Wenzhen Yu ,&nbsp;Yimin Gao ,&nbsp;Kaihong Zheng ,&nbsp;Yiran Wang","doi":"10.1016/j.ceramint.2025.03.341","DOIUrl":"10.1016/j.ceramint.2025.03.341","url":null,"abstract":"<div><div>The cast-penetration process is a widely utilized technique for fabricating metal matrix composites. Al-Fe<sub>3</sub>O<sub>4</sub> powder has emerged as a novel functional material for casting applications. This study focuses on investigating the reaction characteristics, underlying mechanisms, and the influence of process parameters on exothermic properties. Notably, the reaction products are significantly affected by varying atmospheric conditions. The Al-Fe<sub>3</sub>O<sub>4</sub> casting functional powder undergoes six temperature nodes during the heating process from 20 °C to 1300 °C. By precisely controlling the powder parameters, the reaction temperature can be adjusted within a broad range (600 °C–900 °C), while the exothermic energy output can be regulated between 200 J/g and 1300 J/g. Al-Fe<sub>3</sub>O<sub>4</sub> casting functional powder enables innovative casting applications through its exothermic reaction, which generates Fe and Al<sub>2</sub>O<sub>3</sub> while releasing significant heat. This released heat effectively elevates the temperature at the ZTA and substrate interfaces, thereby promoting metallurgical bonding and forming an optimized flexible interface layer that significantly enhances the overall performance of the composite material.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"51 18","pages":"Pages 26581-26593"},"PeriodicalIF":5.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522388","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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