{"title":"Enhancing desert sand concrete with fibre-reinforced polymer (FRP) confinement: Mechanical and microstructural perspectives","authors":"R.S. Krishna, Mohamed Elshorbagi, Zhong Tao, Vivian W.Y. Tam, Cheng Jiang","doi":"10.1016/j.susmat.2025.e01503","DOIUrl":"10.1016/j.susmat.2025.e01503","url":null,"abstract":"<div><div>River sand is a key natural resource in the construction industry, primarily used in concrete production. However, its overuse has led to significant ecological and environmental imbalances worldwide. This study investigates the potential of Australian desert sand as a partial replacement for river sand in concrete production and evaluates the performance of specimens confined with fibre-reinforced polymer (FRP) using a multi-scale experimental approach. Replacing 50 % of river sand with desert sand led to a slight reduction in compressive strength but improved tensile properties, which were attributed to a denser concrete matrix and reduced porosity. Microstructural analyses, including scanning electron microscopy (SEM) and micro-XCT, revealed significant decreases in pore size and volume for desert sand concrete (DSC), thereby enhancing the material compactness. FRP confinement provided a slightly greater strength enhancement for desert sand concrete (DSC) compared to normal concrete (NC), although strain enhancement was lower for DSC due to differences in the internal microstructure. Furthermore, existing FRP confinement models developed for NC demonstrated adequate accuracy in predicting the stress-strain behaviour of FRP-confined DSC, indicating no need for a new stress-strain model. These findings highlight the potential of desert sand as a sustainable alternative for concrete production.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01503"},"PeriodicalIF":8.6,"publicationDate":"2025-06-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144482405","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Charting the path to sustainable energy: Green polymer electrolytes for zinc-air batteries","authors":"Ali İhsan Kömür , Onur Karaman , Ceren Karaman","doi":"10.1016/j.susmat.2025.e01497","DOIUrl":"10.1016/j.susmat.2025.e01497","url":null,"abstract":"<div><div>Green polymer electrolytes have emerged as a pivotal component in advancing the sustainability and performance of Zinc-air batteries (ZABs), providing an environmentally friendly alternative to conventional liquid and synthetic electrolytes. By utilizing bio-derived polymers and innovative design strategies, these electrolytes enhance key properties such as ionic conductivity, interfacial stability, and mechanical flexibility, addressing critical challenges in energy storage systems. This review explores significant advancements in the field, including the development of hybrid material systems, eco-friendly synthesis methods, and advanced interface engineering techniques that collectively improve the electrochemical performance, cycling stability, and durability of ZABs. Despite these achievements, challenges such as achieving competitive conductivity at ambient conditions, ensuring long-term operational stability, and scaling production economically persist. Future opportunities lie in integrating high-throughput experimentation, computational modeling, and lifecycle analysis to accelerate material discovery and optimization. By overcoming these barriers, green polymer electrolytes have the potential to revolutionize energy storage technologies, supporting global energy transitions and enabling a more sustainable and energy-efficient future.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01497"},"PeriodicalIF":8.6,"publicationDate":"2025-06-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144306483","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jarrar Ali Jaffri , Muhammad Ihsan , Shahid Bashir , Jeyraj Selvaraj , S. Ramesh , B. Vengadaesvaran , Nur Azimah Abd Samad , Izzat Thiyahuddin , Teuku Husaini , Geetha Srinivasan , Thibeorchews Prasankumar , K. Ramesh
{"title":"Investigating synthesis techniques for single-metal and multi-metal MXenes: Assessing methods, benefits, challenges and applications in hydrogen production","authors":"Jarrar Ali Jaffri , Muhammad Ihsan , Shahid Bashir , Jeyraj Selvaraj , S. Ramesh , B. Vengadaesvaran , Nur Azimah Abd Samad , Izzat Thiyahuddin , Teuku Husaini , Geetha Srinivasan , Thibeorchews Prasankumar , K. Ramesh","doi":"10.1016/j.susmat.2025.e01502","DOIUrl":"10.1016/j.susmat.2025.e01502","url":null,"abstract":"<div><div>This review focuses on MXene synthesis methods, emphasizing the top-down approach for its scalability, safety, and suitability for hydrogen production. MXenes, derived from M<sub>n+1</sub>AX<sub>n</sub> (<em>n</em> = 1–4) MAX phases, exhibit tunable interfacial chemistry and excellent electrochemical activity. Etching techniques such as direct hydrofluoric acid (HF), in-situ HF, hydrothermal, molten salts, and deep eutectic solvents (DES) are evaluated for their efficiency and impact on MXene quality. By emphasizing their exceptional structural designs, MXenes reveal the full spectrum of their potential in the realms of Hydrogen Evolution Reaction (HER) and Oxygen Evolution Reaction (OER) applications.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01502"},"PeriodicalIF":8.6,"publicationDate":"2025-06-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144338957","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Early process design approaches for environmentally sustainable and cost-effective Camelina oil-based acrylic monomers production","authors":"Iryna Bon , Na Wu , Zoriana Demchuk , Oleg Shevchuk , Andriy Voronov , Ghasideh Pourhashem","doi":"10.1016/j.susmat.2025.e01484","DOIUrl":"10.1016/j.susmat.2025.e01484","url":null,"abstract":"<div><div>We integrated life cycle assessment (LCA) and techno-economic analysis (TEA) in the initial phases of camelina oil-based acrylic monomers (CMMs) production, aiming to comprehensively evaluate their environmental performance and cost efficiency. The biogenic CO<sub>2</sub> sequestration associated with camelina cultivation played a key role in reducing the overall greenhouse gas (GHG) emissions resulting from CMM's production. Results showed that replacing dichloromethane with greener solvents alternatives, such as 2-methyltetrahydrofurane (Me-THF) and hexane, adressed not only environmental, health, and safety concerns but also improved yields by up to 9 %. The study also indicated the significance of recycling alternative solvents, demonstrating significant reductions in the environmental impacts, particularly in ozone and fossil fuel depletion categories. Despite variations in scenarios using alternative solvents, the minimum selling price (MSP) remained steady at approximately $61 per kg, maintaining competitiveness with petroleum-based alternative while offering a lower environmental footprint. The MSPs were primarily influenced by fluctuations in raw material prices and total capital investments, with only a moderate reductions observed as production scales up from 1.6 to 105 kton per year. Notably, this study demonstrated the viability of biobased monomers as alternatives to petroleum-based butyl acrylate, with a 23 % reduction in GHG emissions attributed to CO₂ sequestration during camelina cultivation. Additionally, solvents recycling significantly reduced most environmental impacts, achieving a 70 % and 12 % decrease in ozone depletion and fossil fuel depletion categories, respectively. Overall, these findings provide valuable insights for decision-making in the early design stages of the biobased acrylic monomers, emphasizing their potential for sustainable polymer development.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01484"},"PeriodicalIF":8.6,"publicationDate":"2025-06-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144306481","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Advances in lithium‑sulfur batteries for commercialization","authors":"Shilin Chen, Kaijie Miao, Jiangqi Zhou","doi":"10.1016/j.susmat.2025.e01500","DOIUrl":"10.1016/j.susmat.2025.e01500","url":null,"abstract":"<div><div>Lithium‑sulfur batteries have emerged as a promising candidate for next-generation rechargeable energy storage systems, offering several advantages such as theoretically higher energy density, lower-cost active materials, and environmental benefits due to the absence of critical metals like nickel, cobalt, and manganese. However, despite considerable research and development efforts from both academia and industry, the commercialization of lithium‑sulfur batteries remains hindered by a number of significant challenges. These include issues such as the insulating nature of the sulfur cathode, the detrimental polysulfide shuttle effect in organic ether-based electrolytes, and dendritic growth on the lithium anode. A notable discrepancy exists between the progress made in laboratory-scale (coin cell) lithium‑sulfur batteries and that achieved in larger industrial-scale (pouch cell) systems. To address this gap, it is essential for researchers to focus on scaling up production processes, enhancing material stability, and optimizing battery designs to meet the stringent requirements of industrial applications. This review aims to highlight the critical technical and material-related challenges that currently impede the practical deployment of lithium‑sulfur batteries, while also providing an overview of the latest advancements in lithium‑sulfur pouch cell technology and the ongoing industrial efforts toward its commercialization.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01500"},"PeriodicalIF":8.6,"publicationDate":"2025-06-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144314591","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jaehak Lee , Yugyeong Lee , Seung Ho Shin , Jong G. Ok , Keun Park , Jae Young Seok
{"title":"Ultrafine edge-split copper oxide nanoneedles for high-energy, fast-charging lithium-ion capacitors","authors":"Jaehak Lee , Yugyeong Lee , Seung Ho Shin , Jong G. Ok , Keun Park , Jae Young Seok","doi":"10.1016/j.susmat.2025.e01498","DOIUrl":"10.1016/j.susmat.2025.e01498","url":null,"abstract":"<div><div>Developing lithium-ion capacitors (LICs) that simultaneously deliver high energy and power densities without compromising cycle life remains a critical challenge for next-generation energy storage systems. Herein, we report ultrafine copper oxide (CuO) nanoneedle anodes directly grown on copper foil current collectors via a synergistic double nano-structuring strategy. First, Cu nanopillars (∼160 nm in diameter) are self-assembled on Cu foil through a galvanic displacement reaction. These pillars are subsequently transformed into edge-split Cu(OH)<sub>2</sub> nanoneedles as thin as ∼30 nm by ammonia-assisted electro-oxidation in an aqueous electrolyte. A subsequent annealing step dehydrates the Cu(OH)<sub>2</sub>, yielding CuO nanoneedles endowed with abundant nanopores (1.5–8 nm) and a high specific surface area of 59.71 m<sup>2</sup> g<sup>−1</sup>. This hierarchically porous, ultrafine architecture markedly enhances electrochemical kinetics. As a result, the CuO nanoneedle anodes exhibit excellent rate capability and cycling stability, delivering specific capacities of 973 mAh g<sup>−1</sup> at 0.2 A g<sup>−1</sup> and 663 mAh g<sup>−1</sup> at 5 A g<sup>−1</sup>. When paired with activated carbon cathodes, the LIC devices demonstrate outstanding rate performance, achieving an energy density of 110.1 Wh kg<sup>−1</sup> at 2C and retaining ∼40 % of their capacity at an ultrafast rate of 60C. This facile fabrication route for ultrafine CuO electrode is expected to offer a promising pathway toward advanced energy storage applications.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01498"},"PeriodicalIF":8.6,"publicationDate":"2025-06-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144298203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yaxuan Tong, Ying Li, Yan Li, Hainan Gao, Yunxuan Weng
{"title":"Anisotropically structured hydrophobic fungus aerogels for high-efficiency oil/water separation","authors":"Yaxuan Tong, Ying Li, Yan Li, Hainan Gao, Yunxuan Weng","doi":"10.1016/j.susmat.2025.e01495","DOIUrl":"10.1016/j.susmat.2025.e01495","url":null,"abstract":"<div><div>Fungus mycelium materials are emerging as a waste-free and low-energy alternative for environmentally friendly applications in insulation, packaging, and oil/water separation, utilizing cellulose-rich plant waste to grow a network of fine white filaments. This study presents the successful fabrication of a bio-based fungus aerogel based on top-down processing and chemical vapor deposition techniques. The resulting aerogel exhibits superior anisotropic structures, enhanced hydrophobic properties, and remarkable mechanical resilience. These features give the aerogel extraordinary performance as an environmentally friendly and highly efficient oil-absorbing material, exhibiting a remarkable oil absorption capacity of 30 g·g<sup>−1</sup> aerogel and maintaining a rapid and stable absorption capability even after 10 reuse cycles. Integrating dynamic fluid flow systems enables rapid and effective separation and collection of oil-water mixtures, which noticeably enhances the efficiency of oil-water separation processes. The combination of anisotropic structures, persistent hydrophobicity, and excellent shape recovery makes this fungus aerogel an optimal eco-friendly solution for oil absorption applications that require high efficiency and stability. This bio-based fungus aerogel offers a promising approach to address the challenges of environmental oil absorption while minimizing environmental impacts.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01495"},"PeriodicalIF":8.6,"publicationDate":"2025-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144322401","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Minghui Sun , Runyi Bi , Yuqi Guo , Ming Gao , Linrui Hou , Changzhou Yuan
{"title":"Internal and external cultivation design of spinel-type CuMn2O4 toward boosted high infrared emissivity","authors":"Minghui Sun , Runyi Bi , Yuqi Guo , Ming Gao , Linrui Hou , Changzhou Yuan","doi":"10.1016/j.susmat.2025.e01492","DOIUrl":"10.1016/j.susmat.2025.e01492","url":null,"abstract":"<div><div>Spinel CuMn<sub>2</sub>O<sub>4</sub> (CMO) attracts enormous attentions as a cost-efficiency high infrared radiative material toward energy-saving scenarios. However, its modest infrared emissivity is always a huge challenge and bottleneck for practical application. For this, an internal and external cultivation strategy is purposefully proposed to design and fabricate cobalt-doped CMO (CCMO) wrinkled microspheres (MSs) with superb high infrared emissivity <em>via</em> a spray drying avenue. Benefiting from the smart “internal (<em>i.e.</em>, appropriate Co<sup>3+</sup> doping dominated local lattice distortion, oxygen vacancy and band gap narrowing) and external (<em>i.e.</em>, porous wrinkled micro-spheric architecture) cultivation” design, the optimum CCMO-25 (<em>i.e.</em>, molar ratio of Co to Mn is 2.5 to 7.5) is endowed with the highest infrared emissivity of 0.96 at 500 °C within the wavelength range of 3 – 5 μm. Moreover, owing to synergistic contributions from both porous sphere-like merits of CCMO-25 and the fluffy and porous characteristics of coating itself, the CCMO-25 based infrared radiative coating exhibits outstanding interfacial bonding, thermal shock resistance, and infrared radiation properties on both metal and ceramics substrates. More essentially, our insights here will provide a meaningful guidance for rationally constructing advanced high infrared radiative materials toward energy consumption in a green and sustainable way.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01492"},"PeriodicalIF":8.6,"publicationDate":"2025-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144313899","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A comprehensive review of the advances in process engineering and greener solvents in dyeing to impart sustainable textile manufacturing","authors":"Mohammad M. Hassan","doi":"10.1016/j.susmat.2025.e01490","DOIUrl":"10.1016/j.susmat.2025.e01490","url":null,"abstract":"<div><div>The textile dyeing industry is not only seen as one of the largest environmental polluters, but dyeing operations also have high carbon footprints. Considering the current global water and energy crisis and to address the UN's sustainable development goals, it is of utmost necessity to make textile materials and their manufacturing sustainable. Over the years, improvements in machinery design, process engineering, and the development of green solvents have been made to reduce energy, water, and chemical usage as well as the environmental impacts of dyeing. Despite their potential, significant challenges remain in developing a dyeing method that is zero-effluent, economical, industrially feasible, and eco-friendly. This review article critically discusses various aqueous and waterless sustainable dyeing methods investigated, along with their dyeing mechanisms, recyclability, merits, and demerits. The dyeing performance and colourfastness properties of the fabrics dyed by various sustainable dyeing methods have been compiled and compared. Supercritical carbon dioxide (scCO<sub>2</sub>) and decamethylcyclopentasiloxane (D5) have emerged as the two most promising green alternative dyeing media. The ionic liquid, reverse-micellar, and D5-based dyeing methods are virtually zero-effluent but are not industrially feasible due to various issues, including industrial dyeing machines are not designed for solvent dyeing, requiring the handling and use of a large amounts of harmful solvents, and the difficulty of the removal of some solvents from the dyed fabrics. Conversely, scCO<sub>2</sub>-based dyeing is primarily suitable for dyeing polyester fibres with disperse dyes but is unsuitable for dyeing cotton, wool and other fibres as the dyes used in their dyeing are not soluble in scCO<sub>2</sub> medium. The findings of this review will aid in the development of future industrially feasible, sustainable dyeing methods that are zero-effluent, economical, and eco-friendly.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01490"},"PeriodicalIF":8.6,"publicationDate":"2025-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144322208","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The role of high recycled content and heat treatments on microstructure, mechanical properties, and sustainability for an AlSi10MnMg structural automotive component","authors":"Riccardo Arcaleni , Luca Girelli , Lavinia Tonelli , Lucia Lattanzi , Marialaura Tocci , Alessandro Morri , Annalisa Pola , Lorella Ceschini","doi":"10.1016/j.susmat.2025.e01491","DOIUrl":"10.1016/j.susmat.2025.e01491","url":null,"abstract":"<div><div>Secondary aluminum alloys are produced with end-of-life scraps and are gaining importance for environmental sustainability, thanks to their low intrinsic carbon footprint and energy saving compared to the primary ones. They are increasingly used in the automotive sector for large and complex cast components. However, recycled alloys contaminants like Fe promote the formation of brittle intermetallic compounds, which negatively affect tensile strength and ductility. This study compares the mechanical performance and environmental impact of primary and recycled high pressure die casting AlSi10MnMg (EN AB 43500) alloy under as-produced and heat-treated conditions. Samples were extracted from a die-cast automotive component and subjected to annealing and an optimized T6 heat treatment to balance strength and ductility. Microstructural analysis using field emission scanning electron microscopy revealed a similar pores area fraction, as well as shape, size, and distribution of brittle acicular β-Al<sub>5</sub>FeSi and polygonal α-Al<sub>15</sub>(Fe,Mn)<sub>3</sub>Si<sub>2</sub> Fe-rich phases in the primary and recycled alloys under different heat treatment conditions. This similarity justifies the comparable mechanical behavior of the primary and recycled alloy, characterized by limited ductility in the as-produced condition, often insufficient for safety-critical structural components. Heat treatments significantly improved ductility, increasing it by 40–50 % after annealing and nearly doubling it after T6 due to the fragmentation, spheroidization, and coarsening of the eutectic Si. However, the microstructure change reduces strength by a third after annealing and by 20 % after T6, ultimately influencing the final fracture mechanisms. Moreover, heat treatments increase energy consumption, with annealing and T6 leading to about 25 % and 30 % rises, respectively, making them justified only for elongation enhancement.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"45 ","pages":"Article e01491"},"PeriodicalIF":8.6,"publicationDate":"2025-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144322207","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}