Rapid Prototyping Journal最新文献

筛选
英文 中文
A review on exploration of the mechanical characteristics of 3D-printed biocomposites fabricated by fused deposition modelling (FDM) 关于通过熔融沉积模型(FDM)制造的三维打印生物复合材料机械特性探索的综述
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-20 DOI: 10.1108/rpj-04-2023-0150
Prashant Anerao, A. Kulkarni, Y. Munde
{"title":"A review on exploration of the mechanical characteristics of 3D-printed biocomposites fabricated by fused deposition modelling (FDM)","authors":"Prashant Anerao, A. Kulkarni, Y. Munde","doi":"10.1108/rpj-04-2023-0150","DOIUrl":"https://doi.org/10.1108/rpj-04-2023-0150","url":null,"abstract":"\u0000Purpose\u0000This paper aims to investigate the current state of biocomposites used in fused deposition modelling (FDM) with a focus on their mechanical characteristics.\u0000\u0000\u0000Design/methodology/approach\u0000The study presents a variety of biocomposite materials that have been used in filaments for 3D printing by different researchers. The process of making filaments is then described, followed by a discussion of the process parameters associated with the FDM.\u0000\u0000\u0000Findings\u0000To achieve better mechanical properties of 3D-printed parts, it is essential to optimize the process parameters of FDM while considering the characteristics of the biocomposite material. Polylactic acid is considered the most promising matrix material due to its biodegradability and lower cost. Moreover, the use of natural fibres like hemp, flax and sugarcane bagasse as reinforcement to the polymer in FDM filaments improves the mechanical performance of printed parts.\u0000\u0000\u0000Originality/value\u0000The paper discusses the influence of critical process parameters of FDM like raster angle, layer thickness, infill density, infill pattern and extruder temperature on the mechanical properties of 3D-printed biocomposite.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"73 11","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138956920","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
In situ TiC reinforced Ti6Al4V matrix composites manufactured via selective laser melting 通过选择性激光熔融技术制造的原位 TiC 增强 Ti6Al4V 基复合材料
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-20 DOI: 10.1108/rpj-01-2023-0027
İ. T. Gülenç, Mingwen Bai, Ria L. Mitchell, Iain Todd, B. Inkson
{"title":"In situ TiC reinforced Ti6Al4V matrix composites manufactured via selective laser melting","authors":"İ. T. Gülenç, Mingwen Bai, Ria L. Mitchell, Iain Todd, B. Inkson","doi":"10.1108/rpj-01-2023-0027","DOIUrl":"https://doi.org/10.1108/rpj-01-2023-0027","url":null,"abstract":"\u0000Purpose\u0000Current methods for the preparation of composite powder feedstock for selective laser melting (SLM) rely on costly nanoparticles or yield inconsistent powder morphology. This study aims to develop a cost-effective Ti6Al4V-carbon feedstock, which preserves the parent Ti6Al4V particle’s flowability, and produces in situ TiC-reinforced Ti6Al4V composites with superior traits.\u0000\u0000\u0000Design/methodology/approach\u0000Ti6Al4V particles were directly mixed with graphite flakes in a planetary ball mill. This composite powder feedstock was used to manufacture in situ TiC-Ti6Al4V composites using various energy densities. Relative porosity, microstructure and hardness of the composites were evaluated for different SLM processing parameters.\u0000\u0000\u0000Findings\u0000Homogeneously carbon-coated Ti6Al4V particles were produced by direct mixing. After SLM processing, in situ grown 100–500 nm size TiC nanoparticles were distributed within the α-martensite Ti6Al4V matrix. The formation of TiC particles refines the Ti6Al4V β grain size. Relative density varied between 96.4% and 99.5% depending on the processing parameters. Hatch distance, exposure time and point distance were all effective on relative porosity change, whereas only exposure time and point distance were effective on hardness change.\u0000\u0000\u0000Originality/value\u0000This work introduces a novel, cost-effective powder feedstock preparation method for SLM manufacture of Ti6Al4V-TiC composites. The in situ SLM composites achieved in this study have high relative density values, well-dispersed TiC nanoparticles and increased hardness. In addition, the feedstock preparation method can be readily adapted for various matrix and reinforcement materials in future studies.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"130 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138953654","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of forming angle on the microstructure and properties of GH3536 nickel-based superalloy formed by SLM 成型角度对 SLM 成型的 GH3536 镍基超合金微观结构和性能的影响
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-20 DOI: 10.1108/rpj-04-2023-0149
Jibing Chen, Shisen Huang, Nan Chen, Chengze Yu, Shanji Yu, Bowen Liu, Maohui Hu, Ruidi Li
{"title":"Effect of forming angle on the microstructure and properties of GH3536 nickel-based superalloy formed by SLM","authors":"Jibing Chen, Shisen Huang, Nan Chen, Chengze Yu, Shanji Yu, Bowen Liu, Maohui Hu, Ruidi Li","doi":"10.1108/rpj-04-2023-0149","DOIUrl":"https://doi.org/10.1108/rpj-04-2023-0149","url":null,"abstract":"\u0000Purpose\u0000This paper aims to identify the optimal forming angle for the selective laser melting (SLM) process and evaluate the mechanical properties of the SLM-formed GH3536 alloy in the aero-engine field.\u0000\u0000\u0000Design/methodology/approach\u0000Forming the samples with optimized parameters and analyzing the microstructure and properties of the block samples in different forming angles with scanning electron microscope, XRD, etc. so as to analyze and reveal the laws and mechanism of the block samples in different forming angles by SLM.\u0000\u0000\u0000Findings\u0000There are few cracks on the construction surface of SLM formed samples, and the microstructure shows columnar subgrains and cellular subgrains. The segregation of metal elements was not observed in the microstructure. The pattern shows strong texture strength on the (111) crystal plane. In the sample, the tensile strength of 60° sample is the highest, the plasticity of 90° forming sample is the best, the comprehensive property of 45° sample is the best and the fracture mode is plastic fracture. The comprehensive performance of the part is the best under the forming angle of 45°. To ensure the part size, performance and support structure processing, additional dimensions are added to the part structure.\u0000\u0000\u0000Originality/value\u0000In this paper, how to make samples with different forming angles is described. Combined with the standard of forged GH3536 alloy, the microstructure and properties of the samples are analyzed, and the optimal forming angle is obtained.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"121 41","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138953881","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Printed layers height calibration curve and porosity in laser melting deposition of Ti6Al4V combining experiments, mathematical modelling and deep neural network 结合实验、数学建模和深度神经网络分析 Ti6Al4V 激光熔融沉积中的印刷层高度校准曲线和孔隙率
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-15 DOI: 10.1108/rpj-03-2023-0114
M. A. Mahmood, Chioibasu Diana, Uzair Sajjad, S. Mihai, Ion Tiseanu, Andrei C. Popescu
{"title":"Printed layers height calibration curve and porosity in laser melting deposition of Ti6Al4V combining experiments, mathematical modelling and deep neural network","authors":"M. A. Mahmood, Chioibasu Diana, Uzair Sajjad, S. Mihai, Ion Tiseanu, Andrei C. Popescu","doi":"10.1108/rpj-03-2023-0114","DOIUrl":"https://doi.org/10.1108/rpj-03-2023-0114","url":null,"abstract":"\u0000Purpose\u0000Porosity is a commonly analyzed defect in the laser-based additive manufacturing processes owing to the enormous thermal gradient caused by repeated melting and solidification. Currently, the porosity estimation is limited to powder bed fusion. The porosity estimation needs to be explored in the laser melting deposition (LMD) process, particularly analytical models that provide cost- and time-effective solutions compared to finite element analysis. For this purpose, this study aims to formulate two mathematical models for deposited layer dimensions and corresponding porosity in the LMD process.\u0000\u0000\u0000Design/methodology/approach\u0000In this study, analytical models have been proposed. Initially, deposited layer dimensions, including layer height, width and depth, were calculated based on the operating parameters. These outputs were introduced in the second model to estimate the part porosity. The models were validated with experimental data for Ti6Al4V depositions on Ti6Al4V substrate. A calibration curve (CC) was also developed for Ti6Al4V material and characterized using X-ray computed tomography. The models were also validated with the experimental results adopted from literature. The validated models were linked with the deep neural network (DNN) for its training and testing using a total of 6,703 computations with 1,500 iterations. Here, laser power, laser scanning speed and powder feeding rate were selected inputs, whereas porosity was set as an output.\u0000\u0000\u0000Findings\u0000The computations indicate that owing to the simultaneous inclusion of powder particulates, the powder elements use a substantial percentage of the laser beam energy for their melting, resulting in laser beam energy attenuation and reducing thermal value at the substrate. The primary operating parameters are directly correlated with the number of layers and total height in CC. Through X-ray computed tomography analyses, the number of layers showed a straightforward correlation with mean sphericity, while a converse relation was identified with the number, mean volume and mean diameter of pores. DNN and analytical models showed 2%–3% and 7%–9% mean absolute deviations, respectively, compared to the experimental results.\u0000\u0000\u0000Originality/value\u0000This research provides a unique solution for LMD porosity estimation by linking the developed analytical computational models with artificial neural networking. The presented framework predicts the porosity in the LMD-ed parts efficiently.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"331 6","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138996707","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimization of the printability envelope of low-viscosity powder-binder feedstocks used in material extrusion 3D printing 优化材料挤压 3D 打印中使用的低粘度粉末粘合剂原料的可打印性包络线
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-15 DOI: 10.1108/rpj-08-2023-0266
Mohamed Ahmed Omrane, Raphaël Côté, Vincent Demers
{"title":"Optimization of the printability envelope of low-viscosity powder-binder feedstocks used in material extrusion 3D printing","authors":"Mohamed Ahmed Omrane, Raphaël Côté, Vincent Demers","doi":"10.1108/rpj-08-2023-0266","DOIUrl":"https://doi.org/10.1108/rpj-08-2023-0266","url":null,"abstract":"\u0000Purpose\u0000The purpose of this study is to determine the material extrusion (MEX) printability envelope of a new kind of low-viscosity powder-binder feedstocks using rheological properties.\u0000\u0000\u0000Design/methodology/approach\u0000Formulation of 13 feedstocks (variation of solid loading 60–67 Vol.% and thickening agent proportion 3–15 Vol.%) that were characterized and printed at different temperatures.\u0000\u0000\u0000Findings\u0000Three rheological models were successfully used to define the viscosity envelope, producing stable and defect-free printing. At a shear deformation rate experienced by the feedstock in the nozzle ranging from 100 to 300 s–1, it was confirmed that metal injection molding (MIM) feedstocks exhibiting a low viscosity between 100 and 150 Pa s could be printed using an extrusion temperature as low as 85 °C.\u0000\u0000\u0000Practical implications\u0000MEX can be used in synergy with MIM to accelerate mold development for a new injected part or simply as a replacement for MIM when the cost of the mold becomes too high for very small production volumes.\u0000\u0000\u0000Originality/value\u0000Correlation between the rheological properties of this new generation of low-viscosity feedstocks and MEX printability has been demonstrated for the first time.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"1 8","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139000993","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Steady melting in material extrusion additive manufacturing 材料挤压增材制造中的稳定熔化
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-12 DOI: 10.1108/rpj-06-2023-0185
Austin R. Colon, David O. Kazmer, Amy M. Peterson, Jonathan E. Seppala
{"title":"Steady melting in material extrusion additive manufacturing","authors":"Austin R. Colon, David O. Kazmer, Amy M. Peterson, Jonathan E. Seppala","doi":"10.1108/rpj-06-2023-0185","DOIUrl":"https://doi.org/10.1108/rpj-06-2023-0185","url":null,"abstract":"\u0000Purpose\u0000A main cause of defects within material extrusion (MatEx) additive manufacturing is the nonisothermal condition in the hot end, which causes inconsistent extrusion and polymer welding. This paper aims to validate a custom hot end design intended to heat the thermoplastic to form a melt prior to the nozzle and to reduce variability in melt temperature. A full 3D temperature verification methodology for hot ends is also presented.\u0000\u0000\u0000Design/methodology/approach\u0000Infrared (IR) thermography of steady-state extrusion for varying volumetric flow rates, hot end temperature setpoints and nozzle orifice diameters provides data for model validation. A finite-element model is used to predict the temperature of the extrudate. Model tuning demonstrates the effects of different model assumptions on the simulated melt temperature.\u0000\u0000\u0000Findings\u0000The experimental results show that the measured temperature and variance are functions of volumetric flow rate, temperature setpoint and the nozzle orifice diameter. Convection to the surrounding air is a primary heat transfer mechanism. The custom hot end brings the melt to its setpoint temperature prior to entering the nozzle.\u0000\u0000\u0000Originality/value\u0000This work provides a full set of steady-state IR thermography data for various parameter settings. It also provides insight into the performance of a custom hot end designed to improve the robustness of melting in MatEx. Finally, it proposes a strategy for modeling such systems that incorporates the metal components and the air around the system.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"36 12","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138633217","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of recycled powder and gear profile into the functionality of additive manufacturing polymer gears 回收粉末和齿轮轮廓对增材制造聚合物齿轮功能的影响
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-08 DOI: 10.1108/rpj-06-2023-0199
F. Calignano, Alessandro Bove, Vincenza Mercurio, G. Marchiandi
{"title":"Effect of recycled powder and gear profile into the functionality of additive manufacturing polymer gears","authors":"F. Calignano, Alessandro Bove, Vincenza Mercurio, G. Marchiandi","doi":"10.1108/rpj-06-2023-0199","DOIUrl":"https://doi.org/10.1108/rpj-06-2023-0199","url":null,"abstract":"\u0000Purpose\u0000Polymer laser powder bed fusion (PBF-LB/P) is an additive manufacturing technology that is sustainable due to the possibility of recycling the powder multiple times and allowing the fabrication of gears without the aid of support structures and subsequent assembly. However, there are constraints in the process that negatively affect its adoption compared to other additive technologies such as material extrusion to produce gears. This study aims to demonstrate that it is possible to overcome the problems due to the physics of the process to produce accurate mechanism.\u0000\u0000\u0000Design/methodology/approach\u0000Technological aspects such as orientation, wheel-shaft thicknesses and degree of powder recycling were examined. Furthermore, the evolving tooth profile was considered as a design parameter to provide a manufacturability map of gear-based mechanisms.\u0000\u0000\u0000Findings\u0000Results show that there are some differences in the functioning of the gear depending on the type of powder used, 100% virgin or 50% virgin and 50% recycled for five cycles. The application of a groove on a gear produced with 100% virgin powder allows the mechanism to be easily unlocked regardless of the orientation and wheel-shaft thicknesses. The application of a specific evolutionary profile independent of the diameter of the reference circle on vertically oriented gears guarantees rotation continuity while preserving the functionality of the assembled mechanism.\u0000\u0000\u0000Originality/value\u0000In the literature, there are various studies on material aging and reuse in the PBF-LB/P process, mainly focused on the powder deterioration mechanism, powder fluidity, microstructure and mechanical properties of the parts and process parameters. This study, instead, was focused on the functioning of gears, which represent one of the applications in which this technology can have great success, by analyzing the two main effects that can compromise it: recycled powder and vertical orientation during construction.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"9 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138586278","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The effect of additively and subtractively created center internal features on microstructure and mechanical performance of inconel-718 parts 加法和减法制造的中心内部特征对 inconel-718 零件微观结构和机械性能的影响
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-07 DOI: 10.1108/rpj-12-2022-0420
Murat Isik, Isa Emami Tabrizi, Raja Muhammad Awais Khan, Mehmet Yildiz, E. Aydogan, B. Koc
{"title":"The effect of additively and subtractively created center internal features on microstructure and mechanical performance of inconel-718 parts","authors":"Murat Isik, Isa Emami Tabrizi, Raja Muhammad Awais Khan, Mehmet Yildiz, E. Aydogan, B. Koc","doi":"10.1108/rpj-12-2022-0420","DOIUrl":"https://doi.org/10.1108/rpj-12-2022-0420","url":null,"abstract":"\u0000Purpose\u0000In recent years, additive manufacturing (AM) has started to be used for manufacturing real functional parts and assemblies for critical applications in aerospace, automotive, and machinery industries. Most complex or assembled parts require internal features (IF) such as holes, channels, slots, or guides for locational and mating requirements. Therefore, it is critical to understand and compare the structural and mechanical properties of additively manufactured and conventionally machined IFs.\u0000\u0000\u0000Design/methodology/approach\u0000In this study, mechanical and microstructural properties of Inconel 718 (Inc718) alloy internal features, manufactured either as-built with AM or machining of additively manufactured (AMed) part thereafter were investigated.\u0000\u0000\u0000Findings\u0000The results showed that the average ultimate tensile strength (UTS) of additively manufactured center internal feature (AM-IF) is almost analogous to the machined internal feature (M-IF). However, the yield strength of M-IF is greater than that of AM-IF due the greater surface roughness of the internal feature in AM-IF, which is deemed to surpass the effect of microstructure on the mechanical performance. The results of digital image correlation (DIC) analysis suggest that AM-IF and M-IF conditions have similar strain values under the same stress levels but the specimens with as built IF have a more locally ductile region around their IF, which is confirmed by hardness test results. But this does not change global elongation behavior. The microstructural evolution starting from as-built (AB) and heat-treated (HT) samples to specimens with IF are examined. The microstructure of HT specimens has bimodal grain structure with d phase while the AB specimens display a very fine dendritic microstructure with the presence of carbides. Although they both have close values, machined specimens have a higher frequency of finer grains based on SEM images.\u0000\u0000\u0000Originality/value\u0000It was shown that the concurrent creation of the IF during AM can provide a final part with a preserved ultimate tensile strength and elongation but a decreased yield strength. The variation in UTS of AM-IF increases due to the surface roughness near the internal feature as compared to smooth internal surfaces in M-IF. Hence, the outcomes of this study are believed to be valuable for the industry in terms of determining the appropriate production strategy of parts with IF using AM and postprocessing processes.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"15 17","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138591430","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study on the mechanism and performance of 3D-printed PLA/epoxy composite for stab resistance 研究 3D 打印聚乳酸/环氧树脂复合材料的抗稳定机理和性能
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-01 DOI: 10.1108/rpj-05-2023-0172
Zhe Du, Changjie Chen, Xinhou Wang
{"title":"Study on the mechanism and performance of 3D-printed PLA/epoxy composite for stab resistance","authors":"Zhe Du, Changjie Chen, Xinhou Wang","doi":"10.1108/rpj-05-2023-0172","DOIUrl":"https://doi.org/10.1108/rpj-05-2023-0172","url":null,"abstract":"\u0000Purpose\u0000Stab-resistant body armor (SRBA) is used to protect the body from sharp knives. However, most SRBA materials currently have the disadvantages of large weight and thickness. This paper aims to prepare lightweight and high-performance SRBA by 3D printing truss structure and resin-filling method.\u0000\u0000\u0000Design/methodology/approach\u0000The stab resistance truss structure was prepared by the fused deposition modeling method, and the composite structure was formed after filling with resin for dynamic and quasi-static stab tests. The optimized structural plate can meet the standard GA68-2019. Digital image correlation technology was used to analyze the local strain changes during puncture. The puncture failure mode was summarized by the final failure morphologies. The explicit dynamics module in ANSYS Workbench was used to analyze the design of the overlapped structure stab resistance process in this paper.\u0000\u0000\u0000Findings\u0000The stab resistance performance of the 3D-printed structural plate is affected by the internal filling pattern. The stab resistance performance of 3D-printed structural parts was significantly improved after resin filling. The 50%-diamond-PLA-epoxy, with a thickness of only 5 mm was able to meet the stab resistance standard. Resins are used to increase the strength and hardness of the material but also to increase crack propagation and reduce the toughness of the material. The overlapping semicircular structure was inspired by the exoskeleton structure of the demon iron beetle, which improved the stab resistance between gaps. The truss structure can effectively disperse stress for toughening. The filled resin was reinforced by absorbing impact energy.\u0000\u0000\u0000Originality/value\u0000The 3D-printed resin-filled truss structure can be used to prepare high-performance stab resistance structural plates, which balance the toughness and strength of the overall structure and ultimately reduce the thickness and weight of the SRBA.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"42 8","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138626426","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Powder bed defect classification methods: deep learning vs traditional machine learning 粉末床缺陷分类方法:深度学习与传统机器学习
IF 3.9 4区 工程技术
Rapid Prototyping Journal Pub Date : 2023-12-01 DOI: 10.1108/rpj-07-2023-0243
Francois Du Rand, André Francois van der Merwe, Malan van Tonder
{"title":"Powder bed defect classification methods: deep learning vs traditional machine learning","authors":"Francois Du Rand, André Francois van der Merwe, Malan van Tonder","doi":"10.1108/rpj-07-2023-0243","DOIUrl":"https://doi.org/10.1108/rpj-07-2023-0243","url":null,"abstract":"\u0000Purpose\u0000This paper aims to discuss the development of a defect classification system that can be used to detect and classify powder bed surface defects from captured layer images without the need for specialised computational hardware. The idea is to develop this system by making use of more traditional machine learning (ML) models instead of using computationally intensive deep learning (DL) models.\u0000\u0000\u0000Design/methodology/approach\u0000The approach that is used by this study is to use traditional image processing and classification techniques that can be applied to captured layer images to detect and classify defects without the need for DL algorithms.\u0000\u0000\u0000Findings\u0000The study proved that a defect classification algorithm could be developed by making use of traditional ML models with a high degree of accuracy and the images could be processed at higher speeds than typically reported in literature when making use of DL models.\u0000\u0000\u0000Originality/value\u0000This paper addresses a need that has been identified for a high-speed defect classification algorithm that can detect and classify defects without the need for specialised hardware that is typically used when making use of DL technologies. This is because when developing closed-loop feedback systems for these additive manufacturing machines, it is important to detect and classify defects without inducing additional delays to the control system.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"119 30","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138609490","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
0
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
相关产品
×
本文献相关产品
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信