Rapid Prototyping Journal最新文献

{"title":"Single-filament-wide tensile-testing specimens reveal material-independent fibre-induced anisotropy for fibre-reinforced material extrusion additive manufacturing","authors":"Jiongyi Yan, E. Demirci, A. Gleadall","doi":"10.1108/rpj-09-2022-0301","DOIUrl":"https://doi.org/10.1108/rpj-09-2022-0301","url":null,"abstract":"\u0000Purpose\u0000This study/paper aims to develop fundamental understanding of mechanical properties for multiple fibre-reinforced materials by using a single-filament-wide tensile-testing approach.\u0000\u0000\u0000Design/methodology/approach\u0000In this study, recently validated single-filament-wide tensile-testing specimens were used for four polymers with and without short-fibre reinforcement. Critically, this specimen construct facilitates filament orientation control, for representative longitudinal and transverse composite directions, and enables measurement of interlayer bonded area, which is impossible with “slicing” software but essential in effective property measurement. Tensile properties were studied along the direction of extruded filaments (F) and normal to the interlayer bond (Z) both experimentally and theoretically via the Kelly–Tyson model, bridging model and Halpin–Tsai model.\u0000\u0000\u0000Findings\u0000Even though the four matrix-material properties varied hugely (1,440% difference in ductility), consistent material-independent trends were identified when adding fibres: ductility reduced in both F- and Z-directions; stiffness and strength increased in F but decreased or remained similar in Z; Z:F strength anisotropy and stiffness anisotropy ratios increased. Z:F strain-at-break anisotropy ratio decreased; stiffness and strain-at-break anisotropy were most affected by changes to F properties, whereas strength anisotropy was most affected by changes to Z properties.\u0000\u0000\u0000Originality/value\u0000To the best of the authors’ knowledge, this is the first study to assess interlayer bond strength of composite materials based on measured interlayer bond areas, and consistent fibre-induced properties and anisotropy were found. The results demonstrate the critical influence of mesostructure and microstructure for three-dimensional printed composites. The authors encourage future studies to use specimens with a similar level of control to eliminate structural defects (inter-filament voids and non-uniform filament orientation).\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41621902","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"AltPrint: new filling and slicing process planning based on deposited material with geometry variation","authors":"Henrique Idogava, Daniel Marcos Souza do Couto, Leonardo Santana, J. L. Alves, Z. C. Silveira","doi":"10.1108/rpj-06-2022-0208","DOIUrl":"https://doi.org/10.1108/rpj-06-2022-0208","url":null,"abstract":"\u0000Purpose\u0000This paper aims to address the development and implementation of “AltPrint,” a slicing algorithm based on a new filling process planning from a variation in the deposited material geometry. AltPrint enables changes in the extruded material flow toward local variations in stiffness. The technical feasibility evaluation was conducted experimentally by fused filament fabrication (FFF) process of snap-fit subjected to a mechanical cyclical test.\u0000\u0000\u0000Design/methodology/approach\u0000The methodology is based on the estimation of the parameter E from the mathematical relationships among the variation of the material in the material flow, nozzle geometry and extrusion parameters. Calibration, validation and analysis of the printed specimens were divided into two moments, of which the first refers to the material responses (flexural and dynamic mechanical analysis) and the second involves the analysis of the printed components with localized flow properties (for estimating the response to cyclic loading). Finite element analysis assisted in the comparison of two snap-fit geometries, one traditional and one generated by AltPrint. Finally, three examples of compliant mechanisms were developed to demonstrate the potential of the algorithm in the generation of functional prototypes.\u0000\u0000\u0000Findings\u0000The contribution of AltPrint is the variable fill width integrated with the slicing software that varies the print parameters in different regions of the object. The alternative extrusion method based on material rate variation was conceived as an “open software” available in GitHub platform, hence, open manufacturing with initial focus on desktop 3D printer based on FFF. The slicing method provides deposited variable-width segments in an organized and replicable filling strategy, resulting in mechanical properties variations in specific regions of a part. It was implemented and evaluated experimentally and indicated potential applications in parts manufactured by the additive process based on extrusion, which requires local flexibilities.\u0000\u0000\u0000Originality/value\u0000This paper presents a new alternative method for application in an open additive manufacturing context, specifically for additive extrusion techniques that enable local variations in the material flow. Its potential for manufacturing functional parts, which require flexibility due to cyclic loading, was demonstrated by fabrication and experimental evaluations of parts made in acrylonitrile butadiene styrene filament. The changes proposed by AltPrint enable geometric modifications in the response of the printed parts. The proposed slicing and filling control of parameters is inserted in a context of design for additive manufacturing and shows great potential in the area of product design.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46418730","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Study of unidirectional torsion of samples with different internal structures manufactured in the MEX process","authors":"G. Budzik, T. Dziubek, Ł. Przeszłowski, B. Sobolewski, M. Dębski, Małgorzata Gontarz","doi":"10.1108/rpj-09-2022-0332","DOIUrl":"https://doi.org/10.1108/rpj-09-2022-0332","url":null,"abstract":"\u0000Purpose\u0000Manufacturing of products loaded with torque in an incremental process should take into account the strength in relation to the internal structure of the details. Incremental processes allow for obtaining various internal structures, both in the production process itself and as a result of designing a three-dimensional computer-aided design model with programmable strength. Finite element analysis (FEA) is often used in the modeling process, especially in the area of topological optimization. There is a lack of data for numerical simulation processes, especially for the design of products loaded with torque and manufactured additive manufacturing (AM). The purpose of this study is to present the influence of the internal structure of samples produced in the material extrusion (MEX) technology on the tested parameters in the process of unidirectional torsion and to present the practical application of the obtained results on the example of a spline connection.\u0000\u0000\u0000Design/methodology/approach\u0000The work involved a process of unidirectional torsion of samples with different internal structures, produced in the MEX technology. The obtained results allowed for the FEA of the spline connection, which was compared with the test of unidirectional torsion of the connection.\u0000\u0000\u0000Findings\u0000The performance of the unidirectional torsion test and the obtained results allowed us to determine the influence of the internal structure and its density on the achieved values of the tested parameters of the analyzed prototype materials. The performed FEA of the spline connection reflects the deformation of the produced connection in the unidirectional torsion test.\u0000\u0000\u0000Originality/value\u0000There are no standards for the torsional strength of elements manufactured from polymeric materials using MEX methods, which is why the industry often does not use these methods due to the need to spend time on research, which is associated with high costs. In addition, the industry is vary of unknown solutions and limits their use. Therefore, it is important to determine, among others, the strength parameters of components manufactured using incremental methods, including MEX, so that they can be widely used because of their great potential and thus gain trust among the recipient market. In addition, taking into account the different densities of the applied filling structure of the samples made of six prototype materials commonly available from manufacturers allowed us to determine its effect on the torsional strength. The presented work can be the basis for constructors dealing with the design of elements manufactured in the MEX technology in terms of torsional strength. The obtained results also complement the existing material base in the FEA software and perform the strength analysis before the actual details are made to verify the existing irregularities that affect the strength of the details. The analysis of unidirectional torsion made it possible to supplement the material ca","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":"1 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41418980","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Development and printability of diamond-containing composite filament for material extrusion","authors":"Z. Su, Xiangwang Kong, Tao He, Dongyu Wu, Jingjing Wu, Shaohe Zhang","doi":"10.1108/rpj-11-2022-0377","DOIUrl":"https://doi.org/10.1108/rpj-11-2022-0377","url":null,"abstract":"\u0000Purpose\u0000Material extrusion technology is considered to be an effective way to realize the accurate and integrated manufacturing of high-performance metal diamond tools with complex structures. The present work aims to report the G4 binder that can be used to create metal composite filament loading high concentrations of large diamond particles through comparative experiments.\u0000\u0000\u0000Design/methodology/approach\u0000The quality of filaments was evaluated by surface topography observation and porosity measurement. And the printability of filaments was further studied by the tensile test, rheological test, shear analysis and printing test.\u0000\u0000\u0000Findings\u0000The results show that the G4 binder exhibits the best capacity for loading diamonds among G1–G4. The L4 filament created with G4 has no defects such as pores, cracks and patterns on the surface and section, and has the lowest porosity, which is about 1/3 of the L1. Therefore, the diamond-containing composite filament based on G4 binder exhibits the best quality. On the other hand, the results of the tensile test of L5–L8 filaments reveal that as the diamond content increases from 10% to 30%, the tensile strength of the filament decreases by 29.52%, and the retention force coefficient decreases by 15.74%. This can be attributed to the formation of inefficient bonding areas of the clustered diamond particles inside the composite filament, which also leads to a weakening of the shear strength. Despite this, the results of the printing test show that the diamond-containing composite filament based on the G4 binder has reliable printability.\u0000\u0000\u0000Originality/value\u0000Therefore, the G4 binder is considered to solve the most critical first challenge in the development of diamond-containing filament.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43656194","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Enhancement of mechanical and surface properties by ball burnishing process on polymeric components obtained by FFF","authors":"Héctor García de la Torre, G. Gómez-Gras, Ariadna Chueca de Bruijn, Marco A. Pérez-Martínez","doi":"10.1108/rpj-12-2022-0424","DOIUrl":"https://doi.org/10.1108/rpj-12-2022-0424","url":null,"abstract":"\u0000Purpose\u0000This paper aims to investigate and deliver experimental evidence to establish ball burnishing (BB) as an effective procedure for processing fused filament fabricated parts (FFF). This study, which is a novel contribution to applying BB on FFF parts of materials with different properties, demonstrates the validity of this technology on polymers and provides generalizations for its implementation.\u0000\u0000\u0000Design/methodology/approach\u0000A BB tool has been designed and validated. Statistical models have been used to determine the process parameters that provide the best results. In addition, the process’ impacts on the dimensional accuracy, quality, hardness and mechanical performance of the treated parts under static bending and fatigue testing have been quantified and compared to the untreated samples.\u0000\u0000\u0000Findings\u0000This study shows the best combination of process parameters for two printing orientations which have been decisive in obtaining successful results. These positive results allow stating procedure guidelines and recommendations for use in the industrial environment.\u0000\u0000\u0000Originality/value\u0000This paper fulfills an identified need to enhance FFF parts' surface and mechanical properties, as more experimental evidence of studies demonstrating this technology's validity in additive manufacturing is yet to be found.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42893929","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Research on new technology of laser forging coupled arc welding of E690 marine steel","authors":"Wenlong Cai, Yongkang Zhang, Jianhang Liu","doi":"10.1108/rpj-10-2022-0345","DOIUrl":"https://doi.org/10.1108/rpj-10-2022-0345","url":null,"abstract":"\u0000Purpose\u0000The purpose of this study is to reduce the cracks, pores and unfused defects in arc welding, improve the crystalline structure of the weld, refine its grains and improve the mechanical properties.\u0000\u0000\u0000Design/methodology/approach\u0000Taking E690 marine steel as the research object, the experiment adopts a new process method of laser forging coupled arc welding. Welding for comparative experiments. Experiments show that the “V”-shaped groove arc welding process has a larger fusion area, but has pores, the arc current is 168 A, the arc voltage is 28 V and the welding speed is 600 mm/min.\u0000\u0000\u0000Findings\u0000It can be seen from tensile tests that the coupling welding process has the highest tensile strength and yield strength, 872 MPa and 692 MPa, respectively, and the fracture elongation is 29.29%. The single-beam laser forging coupled arc welding process has a distance of laser and wire of 6–8 mm, a laser wavelength of 1,064 nm and the highest weld fusion ratio. The microhardness test shows that the average hardness of single-beam laser forging in the weld zone is 487.54 HV, which is 10.30% higher than that of arc welding. The average hardness in the fusion zone is 788.08 HV, which is 14.52% higher than that of the arc welding process.\u0000\u0000\u0000Originality/value\u0000The originality of the experiment: proposed a new process method of coupling arc repair for offshore steel forging; adopted a new process method of simultaneous coupling of single-beam short-pulse laser, double-beam short-pulse laser and arc welding; and obtained effect of pulsed laser and arc composite repair on porosity and fusion of E690 marine steel welds.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47849282","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Geometric void-multiscale model for evaluating the effect of bead width and layer height on voids in FDM parts","authors":"T. Sheikh, K. Behdinan","doi":"10.1108/rpj-01-2023-0013","DOIUrl":"https://doi.org/10.1108/rpj-01-2023-0013","url":null,"abstract":"\u0000Purpose\u0000This paper aims to present a geometrical void model in conjunction with a multiscale method to evaluate the effect of interraster distance, bead (raster) width and layer height, on the voids concentration (volume) and subsequently calculate the final mechanical properties of the fused deposition modeling parts at constant infill.\u0000\u0000\u0000Design/methodology/approach\u0000A geometric model of the voids inside the representative volume element (RVE) is combined with a two-scale asymptotic homogenization method. The RVEs are subjected to periodic boundary conditions solved by finite element (FE) to calculate the effective mechanical properties of the corresponding RVEs. The results are validated with literature and experiments.\u0000\u0000\u0000Findings\u0000Bead width from 0.2 to 0.3 mm, reported a decrease of 25% and 24% void volume for a constant layer height (0.1 and 0.2 mm – 75% infill). It is reported that the void’s volume increased up to 14%, 32% and 36% for 75%, 50% and 25% infill by varying layer height (0.1–0.2  and 0.3 mm), respectively. For elastic modulus, 14%, 9% and 10% increase is reported when the void’s volume is decreased from 0.3 to 0.1 mm at a constant 75% infill density. The bead width and layer height have an inverse effect on voids volume.\u0000\u0000\u0000Originality/value\u0000This work brings values: a multiscale-geometric model capable of predicting the voids controllability by varying interraster distance, layer height and bead width. The idealized RVE generation slicer software and Solidworks save time and cost (<10 min, $0). The proposed model can effectively compute the mechanical properties together with the voids analysis.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-05-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47088099","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Manufacturability study in laser powder bed fusion of biomedical Ti alloys for orthopedic implants: an investigation of mechanical properties, process-induced porosity and surface roughness","authors":"M. Rehman, Yanen Wang, K. Ishfaq, Haiou Yang, Ray Tahir Mushtaq, M. Kumar, Ammar Ahmed","doi":"10.1108/rpj-02-2022-0042","DOIUrl":"https://doi.org/10.1108/rpj-02-2022-0042","url":null,"abstract":"\u0000Purpose\u0000Since the biomedical implants with an improved compressive strength, near bone elastic modulus, controlled porosity, and sufficient surface roughness, can assist in long term implantation. Therefore, the fine process tuning plays its crucial role to develop optimal settings to achieve these desired properties. This paper aims to find applications for fine process tuning in laser powder bed fusion of biomedical Ti alloys for load-bearing implants.\u0000\u0000\u0000Design/methodology/approach\u0000In this work, the parametric porosity simulations were initially performed to simulate the process-induced porosity for selective laser-melted Ti6Al4V as per full factorial design. Continually, the experiments were performed to validate the simulation results and perform multiresponse optimization to fine-tune the processing parameters. Three levels of each control variable, namely, laser power – Pl (180, 190, 200) W, scanning speed – Vs (1500, 1600, 1700) mm/s and scan orientation – ϴ{1(0,0), 2(0,67°), 3(0,90°)} were used to investigate the processing performance. The measured properties from this study include compressive yield strength, elastic modulus, process-induced porosity and surface roughness. Finally, confirmatory experiments and comparisons with the already published works were also performed to validate the research results.\u0000\u0000\u0000Findings\u0000The results of porosity parametric simulation and experiments in selective laser melting of Ti6Al4V were found close to each other with overall porosity (less than 10%). The fine process tuning was resulted in optimal settings [Pl (200 W), Vs (1500 mm/s), ϴ (0,90°)], [Pl (200 W), Vs (1500 mm/s), ϴ (0,67°)], [Pl (200 W), Vs (1500 mm/s), ϴ (0,0)] and [Pl (200 W), Vs (1500 mm/s), ϴ (0,0)] with higher compressive strength (672.78 MPa), near cortical bone elastic modulus (12.932 GPa), process-induced porosity (0.751%) and minimum surface roughness (2.72 µm). The morphology of the selective laser melted (SLMed) surface indicated that the lack of fusion pores was prominent because of low laser energy density among the laser and powder bed. Confirmatory experimentation revealed that an overall percent improvement of around 15% was found between predicted and the experimental values.\u0000\u0000\u0000Originality/value\u0000Since no significant works are available on the collaborative optimization and fine process tuning in laser powder bed fusion of biomedical Ti alloys for different load bearing implants. Therefore, this work involves the comprehensive investigation and multi-objective optimization to determine optimal parametric settings for better mechanical and physical properties. Another novel aspect is the parametric porosity simulation using Ansys Additive to assist in process parameters and their levels selection. As a result, selective laser melted Ti alloys at optimal settings may help in examining the possibility for manufacturing metallic implants for load-bearing applications.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41980648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Dimensional accuracy and impact resistance of 3D printed clay reinforced with scrap polymer powder","authors":"M. Mele, G. Campana, G. Pisaneschi, Luciano De Martino, Michele Ricciarelli","doi":"10.1108/rpj-10-2022-0361","DOIUrl":"https://doi.org/10.1108/rpj-10-2022-0361","url":null,"abstract":"\u0000Purpose\u0000The purpose of this paper is to give an insight into relevant aspects of 3D printing of clay paste enhanced with scrap polymer powder which have not been investigated by previous studies. Specifically, the geometrical features of the deposited lines, dimensional accuracy of benchmarks and mechanical properties of printed parts are investigated.\u0000\u0000\u0000Design/methodology/approach\u0000Firstly, the 3D printer is used to deposit lines of the paste under various combinations of material composition and process parameters. 3D scanning is used to measure their dimensional and geometrical errors. The results are elaborated through statistics to highlight the role of material and processing conditions. Then, four benchmark parts are printed using materials with different percentages of polymer powder. The parts are scanned after each step of the post-processing to quantify the effects of printing, drying and melting on dimensional accuracy. Finally, drop weight tests are carried out to investigate the impact resistance of specimens with different powder contents.\u0000\u0000\u0000Findings\u0000It is found that the quality of deposition varies with the printing speed, nozzle acceleration and material composition. Also, significant differences are observed at the ends of the lines. Materials with 10 Wt.% and 40 Wt.% of powder exhibit relevant shape variations due to the separation of phases. Accuracy analyses show significant deformations of parts at the green state due to material weight. This effect is more pronounced for higher powder contents. On the other hand, the polymer reduces shrinkage during drying. Furthermore, the impact test results showed that the polymer caused a large increase in impact resistance as compared to pure clay. Nonetheless, a decrease is observed for 40 Wt.% due to the higher amount of porosities.\u0000\u0000\u0000Research limitations/implications\u0000The results of this study advance the knowledge on the 3D printing of clay paste reinforced with a scrap polymer powder. This offers a new opportunity to reuse leftover powders from powder bed fusion processes. The findings presented here are expected to foster the adoption of this technique reducing the amount of waste powder disposed of by additive manufacturing companies.\u0000\u0000\u0000Originality/value\u0000This study offers some important insights into the relations between process conditions and the geometry of the deposited lines. This is of practical relevance to toolpath planning. The dimensional analyses allow for understanding the role of each post-processing step on the dimensional error. Also, the comparison with previous findings highlights the role of part dimensions. The present research explores, for the first time, the impact resistance of parts produced by this technology. The observed enhancement of this property with respect to pure clay may open new opportunities for the application of this manufacturing process.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48207621","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Binder jetting of SS316L: a computational approach for droplet-powder interaction","authors":"Asif Ur Rehman, Kashif Azher, A. Ullah, C. S. Tüfekci, M. U. Salamci","doi":"10.1108/rpj-08-2022-0264","DOIUrl":"https://doi.org/10.1108/rpj-08-2022-0264","url":null,"abstract":"\u0000Purpose\u0000This study aims to describe the effects of capillary forces or action, viscosity, gravity and inertia via the computational fluid dynamics (CFD) analysis. The study also includes distribution of the binder droplet over the powder bed after interacting from different heights.\u0000\u0000\u0000Design/methodology/approach\u0000Additive manufacturing (AM) has revolutionized many industries. Binder jetting (BJT) is a powder-based AM method that enables the production of complex components for a wide range of applications. The pre-densification interaction of binder and powder is vital among various parameters that can affect the BJT performance. In this study, BJT process is studied for the binder interaction with the powder bed of SS316L. The effect of the droplet-powder distance is thoroughly analysed. Two different droplet heights are considered, namely, h1 (zero) and h2 (9.89 mm).\u0000\u0000\u0000Findings\u0000The capillary and inertial effects are predominant, as the distance affects these parameters significantly. The binder spreading and penetration depth onto the powder bed is influenced directly by the distance of the binder droplet. The former increases with an increase in latter. The binder distribution over the powder bed, whether uniform or not, is studied by the stream traces. The penetration depth of the binder was also observed along the cross-section of the powder bed through the same.\u0000\u0000\u0000Originality/value\u0000In this work, the authors have developed a more accurate representative discrete element method of the powder bed and CFD analysis of binder droplet spreading and penetration inside the powder bed using Flow-3D. Moreover, the importance of the splashing due to the binder’s droplet height is observed. If splashing occurs, it will produce distortion in the powder, resulting in a void in the final part.\u0000","PeriodicalId":20981,"journal":{"name":"Rapid Prototyping Journal","volume":" ","pages":""},"PeriodicalIF":3.9,"publicationDate":"2023-04-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41893224","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}