{"title":"Fabrication of anti-corrosion casting polyurethane coatings with high degree of microphase separation using colloidal BaFe12O19 quantum dots as filler","authors":"","doi":"10.1016/j.porgcoat.2024.108852","DOIUrl":"10.1016/j.porgcoat.2024.108852","url":null,"abstract":"<div><div>Although the degree of microphase separation (DPS) is an important parameter of cast polyurethane (CPU), there are few studies have explored the relationship between DPS and corrosion resistance performance of CPU coatings. By using DMF-coordinated colloidal barium ferrite quantum dots (BFOQD) as filler, this research found that the BFOQD can act as reactive sites to efficiently extract and aggregate the hard segments, significantly reducing the mass fraction of the hard phase in the soft phase (W<sub>h</sub>), thereby enhancing the DPS and crosslinking density (CLD) of PU, and resulting a good anti-corrosion performance of the CPU coating. This study confirmed the high efficiency of quantum dots in the field of corrosion resistance due to their large specific surface area and highly reactivity, and pointed out that the uniform distribution and avoidance of agglomeration is a vital concern when using them. A series of studies also conducted to explore an appropriate ratio between the hard segment content and the filler content to optimize the corrosion resistance performance. It is hoped that the findings can provide useful information for industrial productions and mechanism exploration in the development of new anti-corrosion coatings.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428529","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Enhanced thermal conductivity of UHMWPE by coating boron nitride and polyurethane composites","authors":"","doi":"10.1016/j.porgcoat.2024.108848","DOIUrl":"10.1016/j.porgcoat.2024.108848","url":null,"abstract":"<div><div>The development of textile wearable electronics has increased demands and requirements for thermal management materials due to integrated and miniaturized soft equipment. In this work, the surface of ultrahigh molecular weight polyethylene (UHMWPE) fibers was first decorated by polydopamine (PDA) to improve the surface activity and construct a steady interface layer. Then the boron nitride/polyurethane coating surface modified UHMWPE composite yarns with good thermal conductivity were produced using a coaxial wet forming process. The thermally conductive composite yarns demonstrated great mechanical properties (5.09 % strain, 0.79 N/tex strength) and thermal conductivity (0.54 ± 0.02 W·mK<sup>−1</sup>) with the BN/PU weight ratio of 1. Furthermore, the resistance to failure cycles was taken place, and the composite yarns kept good thermal conductivity after multiple cycles twisting, bending, washing, cooling and heating cycles. By the coaxial wet fabrication, the thermally conductive composite yarns were constructed, offering a viable and trustworthy method for creating polymer-based thermal interface materials with high thermal conductivity.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428528","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Degradable polylactic acid-reinforced acrylate polymer coating for marine antifouling","authors":"","doi":"10.1016/j.porgcoat.2024.108824","DOIUrl":"10.1016/j.porgcoat.2024.108824","url":null,"abstract":"<div><div>Marine biofouling is one of the major challenges facing human exploitation of the oceans. Although marine antifouling coatings are effective in dealing with marine fouling, coatings simultaneously exhibiting low cost, long life, and environmental friendliness are lacking. Herein, a degradable acrylate polymer with long-term effectiveness is prepared; the side chain of this polymer consists of polylactic acid (PLA) and natural rosin. PLA can undergo hydrolysis and degradation on the coating surface, resulting in the antimicrobial and anti-algal properties of the coating while promoting the self-renewal of the polymer-coated surface. The polymer coating thereby exhibits excellent self-polishing properties, with the coating surface maintaining activity even in static environments. The polymer coating exhibits good resistance to protein adsorption as well as excellent bacterial inhibition (>99.9 % inhibition) and algal inhibition (>87.1 % inhibition) because of the synergistic effect between the rapidly degradable PLA and the antimicrobial properties of natural rosin. After 240 days of testing in real marine environments, the polymer coatings still provide good antifouling protection, comparable to that of proven antifouling coatings containing antifouling agents. The proposed coating is an environmentally friendly solution for preventing marine fouling adhesion.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428527","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigation on the restoration properties of wood oil microcapsules in wood coatings","authors":"","doi":"10.1016/j.porgcoat.2024.108853","DOIUrl":"10.1016/j.porgcoat.2024.108853","url":null,"abstract":"<div><div>Wood coatings endure wear and tear and may experience reduced service life. Therefore, the self-healing feature is crucial for practical application in wood protection. The study involved preparing a self-healing microcapsule through in-situ polymerization. Wood oil was utilized as the core material and urea-formaldehyde resin (UF) as the wall structure, forming a “core-shell” structure. The average particle size of the microcapsules is approximately 2.8 μm. Wood oil Microcapsules of varying content are added to water-based coatings and applied to form a self-healing wood coating. When external forces damaged the wood coating, the microcapsules ruptured and released the inner core to repair the coating. The study results indicated that adding microcapsules at a 6 % level significantly increased the coating's repair rate to over 30 %, enhancing its mechanical properties. This microcapsule type in wood oil can protect wood coatings and guide future wood coating repair methods.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428526","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Green superhydrophobic surface engineering of PET fabric for advanced water-solvent separation","authors":"","doi":"10.1016/j.porgcoat.2024.108842","DOIUrl":"10.1016/j.porgcoat.2024.108842","url":null,"abstract":"<div><div>This paper presents the preparation of the PET membrane for effective organic solvent separation achieved through an advanced superhydrophobic surface engineering of PET fabric utilizing biomimicry and a green chemistry approach. The superhydrophobicity of the PET surface was reached through a hierarchical nanocomposite coating that involved the integration of biomimetic polydopamine (PDA) coating, green-synthesized zinc oxide (ZnO) nanoparticles (NPs), and non-fluorinated quaternary ammonium cation silane (Si-QAC) coverage. The morphology and surface chemical composition of the resultant Si-QAC/ZnO/PDA@PET membrane were characterized by SEM, EDS, FT-IR, XRD, and AFM analysis. The surface topography and water contact angle were also correlated with surface roughness and its superhydrophobicity. The resulting Si-QAC/ZnO/PDA@PET membrane exhibited promising superhydrophobic properties, characterized by a water contact angle ranging from 150° to 160° and a roll-off angle between 5° and 2° as well as stability against severe conditions, including acidic and alkaline exposure, mechanical abrasion, and UV radiations. Moreover, the Si-QAC/ZnO/PDA@PET membrane exhibited bacterial repulsive properties against <em>E. coli</em> and <em>Staphylococcus</em> sp. The separation efficiency of various aliphatic and aromatic organic solvents (n-hexane, toluene, chloroform, and petroleum ether) from water higher than 90 % was also observed, making the membrane a potential candidate for different industrial applications, particularly for the separation of organic solvents from water.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428525","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of functionalized halloysite nanotubes on fire resistance and water tolerance of intumescent fire-retardant coatings for steel structures","authors":"","doi":"10.1016/j.porgcoat.2024.108843","DOIUrl":"10.1016/j.porgcoat.2024.108843","url":null,"abstract":"<div><div>To improve the comprehensive performance of intumescent fire-retardant coatings, the functionalized halloysite nanotubes (HNTs-D, HNTs@Fe<sub>3</sub>O<sub>4</sub>, and HNTs-D@Fe<sub>3</sub>O<sub>4</sub>) were synthesized as synergistic flame retardants and incorporated into intumescent fire-retardant coatings (IFRC) for steel structures, demonstrating significant flame retardant properties. Among these modified halloysite nanosheets, HNTs-D@Fe<sub>3</sub>O<sub>4</sub> showed the best flame retardancy and water resistance. Adding the optimal addition amount (3 wt%) of HNTs-D@Fe<sub>3</sub>O<sub>4</sub> can increase the residual weight of coating from 28.10 % to 38.40 % and reduce the backside temperature of the coated steel plate from 288 °C to 177 °C, indicating that HNTs-D@Fe<sub>3</sub>O<sub>4</sub> can effectively improve the thermal stability and insulation performances of intumescent fire-retardant coatings. Cone calorimetric analysis showed HNTs-D@Fe<sub>3</sub>O<sub>4</sub> can effectively suppress the heat and smoke release of the intumescent fire-retardant coatings. Compared with the unmodified coating sample, the total heat release (THR) and total smoke release (TSR) of the HNTs-D@Fe<sub>3</sub>O<sub>4</sub>-containing coating sample were reduced by 66.04 % and 11.36 %. HNTs-D@Fe<sub>3</sub>O<sub>4</sub> facilitates the formation of dense char layers confirmed by the micro morphology characterization. Further mechanism analysis shows that HNTs-D@Fe<sub>3</sub>O<sub>4</sub> has obvious catalytic carbonization effect and is helpful to construct the dense expanded char layer with higher graphitization degree. The uniformly dispersed HNTs-D@Fe<sub>3</sub>O<sub>4</sub> improved the water resistance of intumescent fire-retardant coatings, which is mainly due to the hydrophobicity and barrier effect, thus effectively preventing the loss of water-soluble components.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428523","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Tough bio-based thermosets with dual curing capability via epoxy and allylic functionality","authors":"","doi":"10.1016/j.porgcoat.2024.108844","DOIUrl":"10.1016/j.porgcoat.2024.108844","url":null,"abstract":"<div><div>Acrylic monomer from high oleic soybean oil (HO-SBM) was combined with vanillin-derived aromatic counterpart, 2-glycidoxy-5-vinylanisole (GVA), in chain copolymerization to design tough biobased thermosets with a dual-curing capability. Under specified conditions, a polymer network can be formed by selective cross-linking of epoxy groups of GVA or HO-SBM allylic groups as well as dual-curing via epoxy-amine and autoxidation mechanisms simultaneously. Glass transition temperature of the synthesized copolymers increases with the GVA content, although the values fall in a rather narrow range (−10 °C to 7 °C).</div><div>Thermosets cured via epoxy-amine and dual-curing have a significantly denser network when compared to autooxidation. Such an increase in cross-link density led to improved chemical (solvent) resistance and hardness of thermoset coatings. At the same time, a higher GVA fraction in the chain (from 37 to 44 wt%) noticeably increases Young's modulus of thermosets (up to 235 MPa). A substantial modulus increase at the rubbery plateau was observed for epoxy-amine and dual-curing thermosets with 44 wt% of GVA.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428524","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Protocatechualdehyde-based epoxy vitrimer with low dielectric, excellent flame retardancy, and recyclability","authors":"","doi":"10.1016/j.porgcoat.2024.108819","DOIUrl":"10.1016/j.porgcoat.2024.108819","url":null,"abstract":"<div><div>Conventional bisphenol A epoxy resins cannot meet the requirements of the new generation of electronic/electrical industries in terms of dielectric properties and flame retardancy and are challenging to reprocess after molding, resulting in waste of resources and environmental hazards. Therefore, a tetrafunctional active ester curing agent (TIE) was successfully synthesized by a one-pot method using biomass protocatechualdehyde as raw materials, followed by curing DGEBA to prepare an epoxy vitrimer (TIE/DGEBA). MHHPA/DGEBA was chosen for comparison since the –OH was also absent after curing. The results showed that TIE/DGEBA had good combinatorial performance, thanks to the unique structure of TIE, including active ester units, siloxane chains, and aromatic Schiff base groups. TIE/DGEBA possessed a lower dielectric constant (2.9 vs. 4.0) compared to MHHPA/DGEBA, which was attributed to the synergistic effect of the less-polar siloxane chain segments, bulky benzene structure, and lower cross-linking density (1971 vs. 733 mol/cm<sup>3</sup>) of TIE/DGEBA. The aromatic Schiff base not only imparted good thermal stability (T<sub>30%</sub> = 418.0 vs. 422.2 °C) to TIE/DGEBA but ensured that it allowed for recycling and reprocessing. After solvent recycling, the resin can be remolded without significant change in tensile strength (53.0 vs. 46.3 MPa). TIE/DGEBA displayed better flame retardancy with higher residual weight (28.2 % vs. 5.5 %), lower total heat release (29.6 vs. 43.5 kJ/g), and good resistance to thermal oxidization. The structural and performance characteristics of TIE/DGEBA offer a strategy for designing multifunctional epoxy-based materials in electrical/electronic applications.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428520","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Structural regulation and wear-corrosion resistance of fluorocarbon/epoxy multi-layer biomimetic soft-hard alternating polymer coatings","authors":"","doi":"10.1016/j.porgcoat.2024.108846","DOIUrl":"10.1016/j.porgcoat.2024.108846","url":null,"abstract":"<div><div>To address the issue of single-layer coatings with uniform hardness being prone to damage and cracking under complex working conditions, and their inadequate protective capabilities, a multi-layered coating structure was designed based on the principle of bivalve shells' resistance to erosion through a combination of soft and hard materials. This design involves alternating layers of hard epoxy resin and soft fluorocarbon resin, creating a multi-cycle layered coating. The study investigated the impact of modulation periods between layers on the mechanical, wear, and corrosion resistance properties of the coatings. It was found that coatings with alternating soft and hard layers exhibited superior overall mechanical properties compared to those made of single-hardness or single-softness materials, given the same thickness. The double-cycle Double coating, due to the presence of soft layers, significantly improved the wear resistance of the coating, with wear rates reduced by 72.8 % and 56.6 % compared to EP and FEVE, respectively. Additionally, the double-cycle Double coating showed an impedance modulus above 10<sup>7</sup> Ω·cm<sup>2</sup> in the later stages of immersion, which is 63.6 % higher than that of the single-cycle Single structure. The multi-layered structure effectively covered the pores formed by the evaporation of curing solvents in the resin, reducing the permeability of the coating to corrosive media and enhancing its corrosion resistance.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428047","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Eco-friendly covalently connected silicone hydrogel with negatively charged surface for marine anti-biofouling","authors":"","doi":"10.1016/j.porgcoat.2024.108833","DOIUrl":"10.1016/j.porgcoat.2024.108833","url":null,"abstract":"<div><div>In this study, a silicone hydrogel (Gel-TA-Si-x) with amphiphilic and negatively charged surfaces was prepared by combining low surface free energy silicone with highly hydrophilic hydrogel materials using the method of one-step solvent-free bulk polymerization. The hydrogel films exhibited good mechanical properties. This was primarily reflected in the high tensile strength (1 MPa) and elongation at break (358.1 %). Notably, the film exhibited increased hydrophobicity, higher water contact angle and gradual decline in water absorption rate as the mPDMS monomer dosage increased. Despite this, the surface free energy remained low at 22.1 mJ m<sup>−2</sup>, indicating effective fouling release capability (removal strength against pseudobarnacles was 0.16 MPa). In addition, the surface zeta potential of the hydrogel was as low as −86 mV (at pH = 10). Laboratory antifouling performance tests indicated that the surface negativity of the material enhanced its static antifouling performance and the hydrogel with a negatively charged surface exhibited high bacterial adhesion resistance of 93 % and good resistance to <em>Chlorella</em> adherence and biofilm inhibition. Favorable anti-fouling performance was observed after 180 d of marine field testing. Moreover, the covalent connection of silicone monomers with hydrogel monomers through copolymerization create a stable three-dimension crosslinking network, thereby improving the durability of materials in complex marine environments. This study provides a new idea for developing efficient and environmentally friendly silicone hydrogel antifouling materials.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":null,"pages":null},"PeriodicalIF":6.5,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142428438","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}