Progress in Organic Coatings最新文献

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3D-architectured MXene/thermally expandable microsphere composites with synergistic thermal insulation and photothermal conversion 具有协同隔热和光热转换的3d结构MXene/热膨胀微球复合材料
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-26 DOI: 10.1016/j.porgcoat.2025.109689
Wenjing Xie , Jiajiu Liang , Guangtao Chang , Ruoxin Li
{"title":"3D-architectured MXene/thermally expandable microsphere composites with synergistic thermal insulation and photothermal conversion","authors":"Wenjing Xie ,&nbsp;Jiajiu Liang ,&nbsp;Guangtao Chang ,&nbsp;Ruoxin Li","doi":"10.1016/j.porgcoat.2025.109689","DOIUrl":"10.1016/j.porgcoat.2025.109689","url":null,"abstract":"<div><div>Driven by increasing global energy consumption, smart textiles for personal thermal management, offering energy saving and dynamic temperature regulation, have garnered significant attention. This study introduces an all-weather personal thermal management textile engineered with three-dimensional structured MXene nanosheets, achieving bidirectional temperature control through passive thermal insulation and active photothermal conversion. Fabricated by electrostatically adsorbing MXene nanosheets onto hollow, thermally expandable microspheres (TEMs) and incorporating these MXene/TEMs composites as fillers in polyurethane coatings on cotton fabrics, the resulting textile exhibited exceptional thermal management capabilities. Experimentally, the coating exhibited a low thermal conductivity of 0.031 W m<sup>−1</sup> K<sup>−1</sup> and demonstrated remarkable photothermal performance, with 93.5 % solar absorption and 28.5 % conversion efficiency. In passive mode, the 0.8 mm coating can increase simulated skin temperature by 4.2 °C, while in active mode, rapid warming of 15.8 °C within 30 s under solar irradiation was achieved with minimized heat loss. In addition to the low-density characteristics, the coatings also exhibit excellent mechanical strength, flexibility, breathability, and water vapor transmission. This smart textile, based on the synergy of thermal conductivity inhibition and efficient photothermal conversion, presents a novel strategy for lightweight and versatile all-weather personal thermal management textiles with broad application potential.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109689"},"PeriodicalIF":7.3,"publicationDate":"2025-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Recent advances in fluorine-free superhydrophobic textiles: Preparation, applications, and prospects 无氟超疏水纺织品的研究进展:制备、应用与展望
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-26 DOI: 10.1016/j.porgcoat.2025.109693
Guozhen Zhao , Chun Wang , Shiyang Qi , Xu Zhang , Xiaomei Wang
{"title":"Recent advances in fluorine-free superhydrophobic textiles: Preparation, applications, and prospects","authors":"Guozhen Zhao ,&nbsp;Chun Wang ,&nbsp;Shiyang Qi ,&nbsp;Xu Zhang ,&nbsp;Xiaomei Wang","doi":"10.1016/j.porgcoat.2025.109693","DOIUrl":"10.1016/j.porgcoat.2025.109693","url":null,"abstract":"<div><div>In recent years, the exploration of superhydrophobic surface technology in the field of functional textiles has been continuous deepened. Among these advancements, fluorine-based coatings, once widely used to enhance the wetting and contamination resistance of textiles due to their excellent hydrophobic properties, have come under scrutiny. However, the persistent accumulation of fluorocarbons in the environment and their associated biotoxicity risks have spurred global regulatory responses, highlighting an urgent and critical need across international markets to develop green, safe, and fluorine-free alternatives for textile water repellency. This paper systematically reviews the innovative designs and application prospects of fluorine-free superhydrophobic textiles. First, it focuses on fluorine-free low-surface-energy materials such as organosilicon-based, polyurethane-based, and polyacrylate-based substances, analyzing their synergistic relationships with rough microstructures. Second, it elaborates on the core preparation strategies for fluorine-free superhydrophobic textiles, encompassing both conventional methods and novel cutting-edge technologies. Finally, by integrating typical application scenarios-including self-cleaning, oil-water separation, and smart response—it outlines the technical challenges and industrialization opportunities for environmentally friendly superhydrophobic textiles within the framework of sustainable development, providing valuable insights for future research and practical applications.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109693"},"PeriodicalIF":7.3,"publicationDate":"2025-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158946","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Advances in multi-scale anti-icing surfaces: Interfacial freezing mechanisms, multifunctional design, and real-world application challenges 多尺度防冰表面研究进展:界面冻结机制、多功能设计和实际应用挑战
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-25 DOI: 10.1016/j.porgcoat.2025.109679
Fan Yang , Shougang Chen , Tong Wang , Ying Liu , Huimeng Feng , Liang Ning , Wen Li , Xianming Wang
{"title":"Advances in multi-scale anti-icing surfaces: Interfacial freezing mechanisms, multifunctional design, and real-world application challenges","authors":"Fan Yang ,&nbsp;Shougang Chen ,&nbsp;Tong Wang ,&nbsp;Ying Liu ,&nbsp;Huimeng Feng ,&nbsp;Liang Ning ,&nbsp;Wen Li ,&nbsp;Xianming Wang","doi":"10.1016/j.porgcoat.2025.109679","DOIUrl":"10.1016/j.porgcoat.2025.109679","url":null,"abstract":"<div><div>Ice accumulation poses severe threats to the safety, efficiency, and sustainability of infrastructures in aviation, energy, and transportation. Conventional de−/anti-icing approaches, however, are constrained by high energy demand, poor durability, and environmental concerns, highlighting the urgency of advanced material solutions. Recent breakthroughs demonstrate that precise modulation of surface chemistry, hierarchical structuring, and photothermal/electrothermal coupling can effectively inhibit ice nucleation, suppress crystal growth, and reduce adhesion. This review systematically elucidates the physicochemical mechanisms of interfacial freezing—covering wetting transitions, thermal transport, and heterogeneous nucleation—and connects them to the rational design of multifunctional coatings. Special emphasis is placed on superhydrophobic architecture, biomimetic and adaptive designs, and self-healing composites that collectively enhance efficiency, robustness, and environmental adaptability. Finally, we critically discuss the challenges of scalable fabrication, durability under extreme conditions, and the lack of standardized evaluation methods, while offering perspectives toward the realization of intelligent, sustainable, and next-generation anti−/de-icing systems.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109679"},"PeriodicalIF":7.3,"publicationDate":"2025-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158943","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
High-performance triboelectric nanogenerator based on CNTs/PDA-modified BTO/PVDF nanohybrid films for wearable device applications 基于碳纳米管/ pda改性BTO/PVDF纳米杂化膜的可穿戴设备高性能摩擦电纳米发电机
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-25 DOI: 10.1016/j.porgcoat.2025.109677
Jian-Xun Chen , Hsuan-Hsuan Li , Jia-Wun Li , Wei-Yi Tsai , Li-Xiang Lee , Chih-Chia Cheng , Yao-Hsuan Tseng , Chung-Feng Jeffrey Kuo , Chih-Wei Chiu
{"title":"High-performance triboelectric nanogenerator based on CNTs/PDA-modified BTO/PVDF nanohybrid films for wearable device applications","authors":"Jian-Xun Chen ,&nbsp;Hsuan-Hsuan Li ,&nbsp;Jia-Wun Li ,&nbsp;Wei-Yi Tsai ,&nbsp;Li-Xiang Lee ,&nbsp;Chih-Chia Cheng ,&nbsp;Yao-Hsuan Tseng ,&nbsp;Chung-Feng Jeffrey Kuo ,&nbsp;Chih-Wei Chiu","doi":"10.1016/j.porgcoat.2025.109677","DOIUrl":"10.1016/j.porgcoat.2025.109677","url":null,"abstract":"<div><div>The growing global demand for energy has driven research into efficient and environment-friendly technologies. Triboelectric nanogenerators (TENGs), which convert mechanical energy into electrical energy, have emerged as a promising solution. TENGs are well-suited for wearable devices and environmental energy harvesting because of their simple structure, light weight, and high adaptability. In this study, tribo-layer films were prepared using the wet-coating method. Carbon nanotubes (CNTs) were incorporated into a polyvinylidene fluoride (PVDF) matrix to form a conductive network that enhances the transfer and collection of triboelectric charges. Electrodes were formed by applying silver paste to the triboelectric nanohybrid films and subsequently used for rubbing against fabric substrates. The top and bottom sections of the device were encapsulated in polyethylene terephthalate to improve structural integrity and durability. Optimal power generation was achieved with a CNT doping concentration of 2 wt%. Barium titanate (BaTiO<sub>3</sub>, BTO), which has a high dielectric constant, was subsequently introduced into the nanohybrid films. The BTO nanoparticles (NPs) were then surface modified with polydopamine (PDA) to increase compatibility with the PVDF matrix, reduce filler aggregation, and enhance charge trapping. The best output, 126 V, was observed at 5 wt% PDA@BTO doping. Further, this study investigated the triboelectric output characteristics of the developed TENG when combined with different textile materials. CNTs-PDA@BTO/PVDF triboelectric nanohybrid film combined with nylon (PA) fabric (CNTs-PDA@BTO/PVDF TENG) exhibited optimal triboelectric effects, with an output voltage of 140 V. Finally, the optimized CNTs-PDA@BTO/PVDF TENG was integrated into wearable energy harvesting systems, such as power-generating clothing and bicycle seat devices. Simulations of human motion revealed that the TENG achieved sustained power generation under dynamic conditions, with a peak output voltage of 40 V. The results demonstrated that the developed devices demonstrate strong potential for applications in wearable electronics and green energy harvesting.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109677"},"PeriodicalIF":7.3,"publicationDate":"2025-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158945","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Surface modification strategies for inhibiting the migration of plasticizers from plastics 抑制增塑剂从塑料中迁移的表面改性策略
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-25 DOI: 10.1016/j.porgcoat.2025.109697
Yanqiu Hao, Facui Yang
{"title":"Surface modification strategies for inhibiting the migration of plasticizers from plastics","authors":"Yanqiu Hao,&nbsp;Facui Yang","doi":"10.1016/j.porgcoat.2025.109697","DOIUrl":"10.1016/j.porgcoat.2025.109697","url":null,"abstract":"<div><div>Plasticizer migration from plastics, particularly in polar polymers like flexible PVC, poses significant health risks, including endocrine disruption and carcinogenicity. This review article consolidates research on surface modification techniques aimed at suppressing plasticizer migration, which are crucial for minimizing health and environmental hazards. Over the past decade, substantial advancements have been made in this field. Physical irradiation methods, including plasma, ultraviolet, and gamma-ray irradiation—induce surface cross-linking, forming a three-dimensional network that reduces plasticizer migration by up to 80 %, as demonstrated by DEHP loss decreasing from 5.6 to 1.2 mg/cm<sup>2</sup> in modified PVC. Chemical grafting techniques covalently attach hydrophilic groups or polymer chains, which interact with plasticizers via hydrogen bonding and van der Waals forces, achieving a 75 % reduction in migration, for example, DEHP leaching from 250 mg to 52 mg. Solution coating methods, particularly protein-based coatings, show exceptional performance with up to 93 % inhibition, reducing DEHP migration from 60 ppm to 4.2 ppm. Despite these achievements, challenges persist in enhancing coating durability, reducing costs, and minimizing environmental risks. Future research directions should focus on improving the long-term stability of coatings, refining experimental methodologies, and establishing robust evaluation standards. This work aims to provide a critical reference for the development of safer plastic applications in healthcare and food packaging industries, offering insights into the design and implementation of effective surface modification strategies to address the ongoing issue of plasticizer migration in plastic materials.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109697"},"PeriodicalIF":7.3,"publicationDate":"2025-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158994","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Improved ablative resistance and flexibility of silicone rubber modified by zirconium-containing ceramic precursor 用含锆陶瓷前驱体改性硅橡胶,提高了硅橡胶的耐烧蚀性和柔韧性
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-25 DOI: 10.1016/j.porgcoat.2025.109686
Jinfeng Tian, Liwei Yan, Weiyi Ding, Gengchen Yang, Yang Chen, Shengtai Zhou, Mei Liang, Shuang Xia, Huawei Zou
{"title":"Improved ablative resistance and flexibility of silicone rubber modified by zirconium-containing ceramic precursor","authors":"Jinfeng Tian,&nbsp;Liwei Yan,&nbsp;Weiyi Ding,&nbsp;Gengchen Yang,&nbsp;Yang Chen,&nbsp;Shengtai Zhou,&nbsp;Mei Liang,&nbsp;Shuang Xia,&nbsp;Huawei Zou","doi":"10.1016/j.porgcoat.2025.109686","DOIUrl":"10.1016/j.porgcoat.2025.109686","url":null,"abstract":"<div><div>Aerospace application environment has posed great challenges to the ablation resistant silicone-rubber-based thermal protection materials, as the strength of char layer is the key factor of the ablation resistance. In the present work, through sol-gel method, vinyl-containing zirconium silicone oil (VZSO) was synthesized and introduced as the Zr-containing precursor into silicone rubber (SR) by hydrosilylation. In contrast to pure SR, the tensile strength and elongation at break increased by up to 63.83 % and 59.08 %, respectively, exhibiting obviously improved flexibility, which is beneficial for the adaptability to large load deformation. Most importantly, for thermal protective properties, mass ablation rate and charring rate decreased by up to 15.91 % and 38.21 %, respectively. During ablation, VZSO-modified SR could in-situ form tetragonal ZrO<sub>2</sub> (t-ZrO<sub>2</sub>) to strengthen the char layer. With high-amount addition of VZSO, the stable and coherent char layer could resist the damage from inner pyrolysis gas and erosion from outer heat flux during ablation. This work proposes an effective strategy for the fabrication of high-performance silicon-rubber-based flexible ablation materials, potential to be employed as thermal protective coatings to protect spacecraft from serious service environments.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109686"},"PeriodicalIF":7.3,"publicationDate":"2025-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145159041","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Multifunctional gel-coated/three-dimensional liquid-infused surfaces for anti-icing and dropwise condensation 多功能凝胶涂层/三维液体注入表面,用于防冰和滴状冷凝
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-24 DOI: 10.1016/j.porgcoat.2025.109678
Seyed Ahmadreza Kia, Mahmoud Mahlouji Taheri, Ali Moosavi
{"title":"Multifunctional gel-coated/three-dimensional liquid-infused surfaces for anti-icing and dropwise condensation","authors":"Seyed Ahmadreza Kia,&nbsp;Mahmoud Mahlouji Taheri,&nbsp;Ali Moosavi","doi":"10.1016/j.porgcoat.2025.109678","DOIUrl":"10.1016/j.porgcoat.2025.109678","url":null,"abstract":"<div><div>The expansion of surface engineering applications has led to extensive research in this field. Liquid-infused surfaces (LISs) are among the most widely studied and implemented surfaces. However, the LIS implementation challenges include fabrication processes, material selection, and limited durability. This study introduces a gel-coated surface fabricated by exposing an aluminum surface covered with high-viscosity silicone oil to ultraviolet radiation and attaining a polymeric gel-like structure. A single immersion in low-viscosity silicone oil transforms it into a durable, anti-icing three-dimensional LIS (3-D LIS), eliminating typical LIS challenges. The gel-coated surface and 3-D LIS exhibit outstanding stability due to chemical bonding with aluminum and superior corrosion resistance provided by the polymeric gel layer barrier, as evidenced by an increase of four orders of magnitude in the Nyquist plot radius in electrochemical impedance spectroscopy. Ice adhesion strengths are 26 kPa for the gel-coated surface and 4.3 kPa for the 3-D LIS, both maintaining low adhesion through 20 icing/de-icing cycles. The gel-coated surface improves condensation efficiency by 59 % when subcooled to 5 °C. The 3-D LIS demonstrates exceptional durability under high shear stress (spinning at 9000 rpm) and extreme pH conditions. Additionally, both surfaces are durable against water infiltration and offer extended applications with a facile and low-cost fabrication process.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109678"},"PeriodicalIF":7.3,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145159040","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Commercial orthokeratology lens engineered with multifunctional coatings for intelligently treating bacterial infection and biofouling 商用角膜塑形镜设计了多功能涂层,用于智能治疗细菌感染和生物污染
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-24 DOI: 10.1016/j.porgcoat.2025.109687
Xiao Lin , Haochen Liu , Yan Liu , Qinghua Li , Fan Wu , Ju Zhang , Changxiang Song , Shunyao Jin , Qisheng Liu , Wenlong Li , Qingdong Bao
{"title":"Commercial orthokeratology lens engineered with multifunctional coatings for intelligently treating bacterial infection and biofouling","authors":"Xiao Lin ,&nbsp;Haochen Liu ,&nbsp;Yan Liu ,&nbsp;Qinghua Li ,&nbsp;Fan Wu ,&nbsp;Ju Zhang ,&nbsp;Changxiang Song ,&nbsp;Shunyao Jin ,&nbsp;Qisheng Liu ,&nbsp;Wenlong Li ,&nbsp;Qingdong Bao","doi":"10.1016/j.porgcoat.2025.109687","DOIUrl":"10.1016/j.porgcoat.2025.109687","url":null,"abstract":"<div><div>Myopia has become a primary cause of irreversible blindness and visual impairment, with its prevalence continuing to rise globally. Orthokeratology (OK) lenses are highly effective in managing myopia progression; however, they are prone to promoting tear protein adhesion and bacterial infections during use, which compromises their safety and efficacy. This study aimed to establish a novel surface modification technique to enhance the antifouling and antibacterial properties of OK lenses through the commodification of aminophenylboronic acid (NBA)-incorporated poly(methacrylic acid) (PMAA) and poly-<span>l</span>-lysine (PLL) brushes mediated by a polydopamine (PDA) coating. Taking advantage of the pH-responsive property of the PMAA brushes, the designed coating could intelligently switch biofunctions from antifouling to antibacterial on demand. PMAA brushes can form a dense hydration layer on a material surface, effectively resist protein adhesion, and demonstrate good biocompatibility under physiological conditions. Upon encountering bacterial adhesion, the outstretched brushes would collapse, exposing the PLL, which would immediately kill the contacted bacteria. When numerous bacteria adhere to the surface, the acidic environment leads to the breakage of Schiff base bonds,. resulting in the release of PLL and the responsive killing of bacteria. Resulting in the release of PLL and the responsive killing of bacteria. The near-infrared (NIR) light-responsive layer of PDA can effectively enhance the bactericidal effects of the coating under NIR irradiation. The OK-PDA-PMAA-PLL-NBA lens is excellent for bacterial sterilization and resists protein adhesion, demonstrating excellent biocompatibility and leading to fewer complications, thus providing an innovative and promising approach for combating myopia.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109687"},"PeriodicalIF":7.3,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145118868","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A comprehensive review of stimulus-based smart self-healing coatings for substrate protection 基于刺激的智能自修复涂层用于基材保护的综合综述
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-24 DOI: 10.1016/j.porgcoat.2025.109669
Ubani O. Amune , Moses M. Solomon , Di Hu , Jun He , Fiseha Berhanu Tesema , Saviour A. Umoren , Husnu Gerengi
{"title":"A comprehensive review of stimulus-based smart self-healing coatings for substrate protection","authors":"Ubani O. Amune ,&nbsp;Moses M. Solomon ,&nbsp;Di Hu ,&nbsp;Jun He ,&nbsp;Fiseha Berhanu Tesema ,&nbsp;Saviour A. Umoren ,&nbsp;Husnu Gerengi","doi":"10.1016/j.porgcoat.2025.109669","DOIUrl":"10.1016/j.porgcoat.2025.109669","url":null,"abstract":"<div><div>Smart self-healing coatings represent a transformative advancement in corrosion protection, offering dynamic responses to environmental stimuli like pH fluctuations, temperature changes, and mechanical damage. This review outlines the evolution of corrosion protection strategies, highlighting the limitations of traditional coatings and the emergence of intelligent systems that autonomously and non-autonomously detect and repair damage. It sets the record straight on the discrepancies between autonomous, non-autonomous, intrinsic, and extrinsic self-healing coatings and their combinations for wholesome self-healing architecture. Central to these innovations are mechanisms like autonomous-intrinsic, autonomous-extrinsic, non-autonomous intrinsic, and non-autonomous extrinsic self-healing coatings, facilitated by reversible bonds, microcapsules, shape memory alloys, nanocapsules, and vascular networks that store and release inhibitors and healing agents upon activation. The review also discusses the synthesis and application of these containers, emphasizing their importance in enhancing self-healing capabilities. Furthermore, the study highlights the next direction in integrating environmentally friendly phytochemical corrosion inhibitors, further underscoring the shift towards sustainable solutions. Economically, smart coatings promise reduced maintenance costs, extended service life, and decreased environmental impact, aligning with industry demands for durability and efficiency. Market analysts project significant growth, with the self-healing coatings market expected to reach approximately USD 10 billion by 2028, driven by applications across automotive, construction, and aerospace sectors. This review consolidates current knowledge on smart self-healing coatings, elucidating their mechanisms, benefits, challenges, and potential to redefine standards in corrosion protection, making it a valuable resource for researchers and professionals in materials science and engineering. It also discusses future directions for development and application in various industries.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109669"},"PeriodicalIF":7.3,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145159039","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Healable, transparent coatings based on dynamic covalent acylsemicarbazides 基于动态共价酰基氨基脲的可愈合透明涂层
IF 7.3 2区 材料科学
Progress in Organic Coatings Pub Date : 2025-09-24 DOI: 10.1016/j.porgcoat.2025.109684
Stefan J.D. Maessen, Nienke R. Plantinga, Roy Wink, Bart W.L. van den Bersselaar, Johan P.A. Heuts, A. Catarina C. Esteves, Anja R.A. Palmans
{"title":"Healable, transparent coatings based on dynamic covalent acylsemicarbazides","authors":"Stefan J.D. Maessen,&nbsp;Nienke R. Plantinga,&nbsp;Roy Wink,&nbsp;Bart W.L. van den Bersselaar,&nbsp;Johan P.A. Heuts,&nbsp;A. Catarina C. Esteves,&nbsp;Anja R.A. Palmans","doi":"10.1016/j.porgcoat.2025.109684","DOIUrl":"10.1016/j.porgcoat.2025.109684","url":null,"abstract":"<div><div>Transparent coatings that can be repaired when damaged are important to increase the lifetime of devices. Here, we fabricate easily accessible, two-component formulations for healable, transparent coatings based on the dynamic covalent acylsemicarbazide (ASC) bond and polydimethylsiloxane (pDMS). Combining dynamic covalent and non-covalent chemistries through ASCs represents an efficient approach to improve the mechanical and dynamical properties of healable materials. Current ASC-based materials suffer from lengthy synthesis requiring high-boiling solvents, and the effects of crosslink density and phase separation on the material properties are poorly understood. To this end, telechelic pDMS of three different lengths end-capped with hydrazides are reacted with a triisocyanate, to form transparent films and coatings fast and straightforwardly. The processing conditions dictate the degree to which nanophase-separated ordering occurs, which results from the hydrogen-bonding interactions of the ASC motifs. The mechanical properties of the networks vary greatly with the length of the pDMS chain, with smaller pDMS chains affording the strongest materials, as a result of higher crosslink and hydrogen-bonding densities. Stress relaxation experiments reveal efficient stress relaxation for all networks, with increasingly complex relaxation behavior upon increasing the pDMS length. The polymer films are optically transparent and show efficient scratch healing after damage. Moreover, the recovery of both mechanical properties and optical transparency of coatings is achieved after healing. Our work highlights that the interplay of dynamic covalent and supramolecular interactions allows to obtain easily accessible, healable coatings. This improves the lifetime of materials that rely on optical transparency and/or mechanical properties, such as in optical lenses for cameras or in medical appliances.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"210 ","pages":"Article 109684"},"PeriodicalIF":7.3,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145159042","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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