{"title":"Ethoxylated molybdenum disulphide based nanofluid for enhanced oil recovery","authors":"Infant Raj, Zhuo Lu, Ji-Rui Hou, Yu-Chen Wen, Li-Xiao Xiao","doi":"10.1016/j.petsci.2024.08.006","DOIUrl":"10.1016/j.petsci.2024.08.006","url":null,"abstract":"<div><div>Despite advances in renewable energy sources, the world's current infrastructure and consumption patterns still heavily depend on crude oil. Enhanced oil recovery (EOR) is a crucial method for significantly increasing the amount of crude oil extracted from mature and declining oil fields. Nanomaterials have shown great potential in improving EOR methods due to their unique properties, such as high surface area, tunable surface chemistry, and the ability to interact at the molecular level with fluids and rock surfaces. This study examines the potential use of incorporating ethoxylated molybdenum disulfide with a unique three-dimensional flower-like morphology for overcoming the challenges associated with oil recovery from reservoirs characterized by complex pore structures and low permeability. The synthesized nanomaterial features a chemical composition that encompasses a polar ethoxy group linking molybdenum disulfide nanosheets and an alkylamine chain. The ethoxy group promotes interactions with water molecules through hydrogen bonding and electrostatic forces, disrupting the cohesive forces among water molecules and reduction surface tension at the oil–water interface. As a result, the nanomaterial achieves an ultra-low interfacial tension of 10<sup>−3</sup> mN/m. Core flooding experiments demonstrate a significant oil recovery of approximately 70% at a concentration as low as 50 ppm. This research paves the way for the design and synthesis of advanced extended surfactant-like nanomaterials, offering a promising avenue for enhancing oil recovery efficiency.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142180076","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.05.020
Yu-Xi Zang , Hai-Zhu Wang , Bin Wang , Yong-Gang Yi , Tian-Yu Wang , Ming-Liang Shi , Gang-Hua Tian , Shou-Ceng Tian
{"title":"In-situ laboratory study on influencing factors of pre-SC-CO2 hybrid fracturing effect in shale oil reservoirs","authors":"Yu-Xi Zang , Hai-Zhu Wang , Bin Wang , Yong-Gang Yi , Tian-Yu Wang , Ming-Liang Shi , Gang-Hua Tian , Shou-Ceng Tian","doi":"10.1016/j.petsci.2024.05.020","DOIUrl":"10.1016/j.petsci.2024.05.020","url":null,"abstract":"<div><div>Supercritical CO<sub>2</sub> (SC-CO<sub>2</sub>) fracturing, being a waterless fracturing technology, has garnered increasing attention in the shale oil reservoir exploitation industry. Recently, a novel pre-SC-CO<sub>2</sub> hybrid fracturing method has been proposed, which combines the advantages of SC-CO<sub>2</sub> fracturing and hydraulic fracturing. However, the specific impacts of different pre–SC-CO<sub>2</sub> injection conditions on the physical parameters, mechanical properties, and crack propagation behavior of shale reservoirs remain unclear. In this study, we utilize a newly developed “pre-SC-CO<sub>2</sub> injection → water-based fracturing” integrated experimental device. Through experimentation under in-situ conditions, the impact of pre-SC-CO<sub>2</sub> injection displacement and volume on the shale mineral composition, mechanical parameters, and fracture propagation behavior are investigated. The findings of the study demonstrate that the pre-injection SC-CO<sub>2</sub> leads to a reduction in clay and carbonate mineral content, while increasing the quartz content. The correlation between quartz content and SC-CO<sub>2</sub> injection volume is positive, while a negative correlation is observed with injection displacement. The elastic modulus and compressive strength exhibit a declining trend, while Poisson's ratio shows an increasing trend. The weakening of shale mechanics caused by pre-injection of SC-CO<sub>2</sub> is positively correlated with the injection displacement and volume. Additionally, pre-injection of SC-CO<sub>2</sub> enhances the plastic deformation behavior of shale, and its breakdown pressure is 16.6% lower than that of hydraulic fracturing. The breakdown pressure demonstrates a non-linear downward trend with the gradual increase of pre-SC-CO<sub>2</sub> injection parameters. Unlike hydraulic fracturing, which typically generates primary fractures along the direction of the maximum principal stress, pre-SC-CO<sub>2</sub> hybrid fracturing leads to a more complex fracture network. With increasing pre-SC-CO<sub>2</sub> injection displacement, intersecting double Y-shaped complex fractures are formed along the vertical axis. On the other hand, increasing the injection rate generates secondary fractures along the direction of non-principal stress. The insights gained from this study are valuable for guiding the design of preSC-CO<sub>2</sub> hybrid fracturing in shale oil reservoirs.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142252610","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.04.018
{"title":"Machine learning methods for predicting CO2 solubility in hydrocarbons","authors":"","doi":"10.1016/j.petsci.2024.04.018","DOIUrl":"10.1016/j.petsci.2024.04.018","url":null,"abstract":"<div><div>The application of carbon dioxide (CO<sub>2</sub>) in enhanced oil recovery (EOR) has increased significantly, in which CO<sub>2</sub> solubility in oil is a key parameter in predicting CO<sub>2</sub> flooding performance. Hydrocarbons are the major constituents of oil, thus the focus of this work lies in investigating the solubility of CO<sub>2</sub> in hydrocarbons. However, current experimental measurements are time-consuming, and equations of state can be computationally complex. To address these challenges, we developed an artificial intelligence-based model to predict the solubility of CO<sub>2</sub> in hydrocarbons under varying conditions of temperature, pressure, molecular weight, and density. Using experimental data from previous studies, we trained and predicted the solubility using four machine learning models: support vector regression (SVR), extreme gradient boosting (XGBoost), random forest (RF), and multilayer perceptron (MLP). Among four models, the XGBoost model has the best predictive performance, with an <em>R</em><sup>2</sup> of 0.9838. Additionally, sensitivity analysis and evaluation of the relative impacts of each input parameter indicate that the prediction of CO<sub>2</sub> solubility in hydrocarbons is most sensitive to pressure. Furthermore, our trained model was compared with existing models, demonstrating higher accuracy and applicability of our model. The developed machine learning-based model provides a more efficient and accurate approach for predicting CO<sub>2</sub> solubility in hydrocarbons, which may contribute to the advancement of CO<sub>2</sub>-related applications in the petroleum industry.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141026816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.05.005
{"title":"The real-time dynamic liquid level calculation method of the sucker rod well based on multi-view features fusion","authors":"","doi":"10.1016/j.petsci.2024.05.005","DOIUrl":"10.1016/j.petsci.2024.05.005","url":null,"abstract":"<div><div>In the production of the sucker rod well, the dynamic liquid level is important for the production efficiency and safety in the lifting process. It is influenced by multi-source data which need to be combined for the dynamic liquid level real-time calculation. In this paper, the multi-source data are regarded as the different views including the load of the sucker rod and liquid in the wellbore, the image of the dynamometer card and production dynamics parameters. These views can be fused by the multi-branch neural network with special fusion layer. With this method, the features of different views can be extracted by considering the difference of the modality and physical meaning between them. Then, the extraction results which are selected by multinomial sampling can be the input of the fusion layer. During the fusion process, the availability under different views determines whether the views are fused in the fusion layer or not. In this way, not only the correlation between the views can be considered, but also the missing data can be processed automatically. The results have shown that the load and production features fusion (the method proposed in this paper) performs best with the lowest mean absolute error (MAE) 39.63 m, followed by the features concatenation with MAE 42.47 m. They both performed better than only a single view and the lower MAE of the features fusion indicates that its generalization ability is stronger. In contrast, the image feature as a single view contributes little to the accuracy improvement after fused with other views with the highest MAE. When there is data missing in some view, compared with the features concatenation, the multi-view features fusion will not result in the unavailability of a large number of samples. When the missing rate is 10%, 30%, 50% and 80%, the method proposed in this paper can reduce MAE by 5.8, 7, 9.3 and 20.3 m respectively. In general, the multi-view features fusion method proposed in this paper can improve the accuracy obviously and process the missing data effectively, which helps provide technical support for real-time monitoring of the dynamic liquid level in oil fields.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141028070","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.05.003
{"title":"Magnetically controlled self-sealing pressure-preserved coring technology","authors":"","doi":"10.1016/j.petsci.2024.05.003","DOIUrl":"10.1016/j.petsci.2024.05.003","url":null,"abstract":"<div><div>Pressure-preserved coring is an effective means to develop deep resources. However, due to the complexity of existing pressure-preserved technology, the average success rate of pressure-preserved coring is low. In response, a novel in situ magnetically controlled self-sealing pressure-preserved coring technology for deep reserves has been proposed and validated. This innovative technology distinguishes itself from conventional methods by employing noncontact forces to replace traditional pre-tensioning mechanisms, thereby enhancing the mechanical design of pressure-preserved coring equipment and significantly boosting the fault tolerance of the technology. Here, we report on the design, theoretical calculations, experimental validation, and industrial testing of this technology. Through theoretical and simulation calculations, the self-sealing composite magnetic field of the pressure controller was optimized. The initial pre-tensioning force of the optimal magnetic field was 13.05 N. The reliability of the magnetically controlled self-sealing pressure-preserved coring technology was verified using a self-developed self-sealing pressure performance testing platform, confirming the accuracy of the composite magnetic field calculation theory. Subsequently, a magnetically controlled self-triggering pressure-preserved coring device was designed. Field pressure-preserved coring was then conducted, preliminarily verifying the technology's effective self-sealing performance in industrial applications. Furthermore, the technology was analyzed and verified to be adaptable to complex reservoir environments with pressures up to 30 MPa, temperatures up to 80 °C, and pH values ranging from 1 to 14. These research results provide technical support for multidirectional pressure-preserved coring, thus paving a new technical route for deep energy exploration through coring.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141033115","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.03.024
{"title":"Low-amplitude structure recognition method based on non-subsampled contourlet transform","authors":"","doi":"10.1016/j.petsci.2024.03.024","DOIUrl":"10.1016/j.petsci.2024.03.024","url":null,"abstract":"<div><div>Currently, horizontal well fracturing is indispensable for shale gas development. Due to the variable reservoir formation morphology, the drilling trajectory often deviates from the high-quality reservoir, which increases the risk of fracturing. Accurately recognizing low-amplitude structures plays a crucial role in guiding horizontal wells. However, existing methods have low recognition accuracy, and are difficult to meet actual production demand. In order to improve the drilling encounter rate of high-quality reservoirs, we propose a method for fine recognition of low-amplitude structures based on the non-subsampled contourlet transform (NSCT). Firstly, the seismic structural data are analyzed at multiple scales and directions using the NSCT and decomposed into low-frequency and high-frequency structural components. Then, the signal of each component is reconstructed to eliminate the low-frequency background of the structure, highlight the structure and texture information, and recognize the low-amplitude structure from it. Finally, we combined the drilled horizontal wells to verify the low-amplitude structural recognition results. Taking a study area in the west Sichuan Basin block as an example, we demonstrate the fine identification of low-amplitude structures based on NSCT. By combining the variation characteristics of logging curves, such as organic carbon content (TOC), natural gamma value (GR), etc., the real structure type is verified and determined, and the false structures in the recognition results are checked. The proposed method can provide reliable information on low-amplitude structures for optimizing the trajectory of horizontal wells. Compared with identification methods based on traditional wavelet transform and curvelet transform, NSCT enhances the local features of low-amplitude structures and achieves finer mapping of low-amplitude structures, showing promise for application.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140787398","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.05.010
{"title":"Wave propagation across fluid-solid interfaces with LBM-LSM coupling schemes","authors":"","doi":"10.1016/j.petsci.2024.05.010","DOIUrl":"10.1016/j.petsci.2024.05.010","url":null,"abstract":"<div><div>Seismic wave propagation in fluid-solid coupled media is currently a popular topic. However, traditional wave equation-based simulation methods have to consider complex boundary conditions at the fluid-solid interface. To address this challenge, we propose a novel numerical scheme that integrates the lattice Boltzmann method (LBM) and lattice spring model (LSM). In this scheme, LBM simulates viscoacoustic wave propagation in the fluid area and LSM simulates elastic wave propagation in the solid area. We also introduce three different LBM-LSM coupling strategies, a standard bounce back scheme, a specular reflection scheme, and a hybrid scheme, to describe wave propagation across fluid-solid boundaries. To demonstrate the accuracy of these LBM-LSM coupling schemes, we simulate wave propagation in a two-layer model containing a fluid-solid interface. We place excitation sources in the fluid layer and the solid layer respectively, to observe the wave phenomena when seismic waves propagate to interface from different sides. The simulated results by LBM-LSM are compared with the reference wavefields obtained by the finite difference method (FDM) and the analytical solution (ANA). Our LBM-LSM coupling scheme was verified effective, as the relative errors between the LBM-LSM solutions and reference solutions were within an acceptable range, sometimes around 1.00%. The coupled LBM-LSM scheme is further used to model seismic wavefields across a more realistic rugged seabed, which reveals the potential applications of the coupled LBM-LSM scheme in marine seismic imaging techniques, such as reverse-time migration and full-waveform inversion. The method also has potential applications in simulating wave propagation in complex two- and multi-phase media.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141137970","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.06.003
{"title":"Inhibition of wax crystallization and asphaltene agglomeration by core-shell polymer@SiO2 hybride nano-particles","authors":"","doi":"10.1016/j.petsci.2024.06.003","DOIUrl":"10.1016/j.petsci.2024.06.003","url":null,"abstract":"<div><div>The gelation of crude oil with high wax and asphaltene content at low temperatures often results in the block of transportation pipeline in Africa. In recent years, it was reported that surface hydrophobic-modified nanoparticles have important applications in crude oil flow modification. In this work, four kinds of core-shell hybride nanoparticles by grafting poly (octadecyl, docosyl acrylate) and poly (acrylate-α-olefin) onto the surface of nano-sized SiO<sub>2</sub> were synthesized by grafting polymerization method. The chemical structure of nanoparticles was analyzed by Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). The rheological behaviors of crude oil and precipitation of asphaltenes in the presence of nanoparticles were studied by measuring the viscose-temperature relationship curve, the cumulative wax precipitation amount, and morphology of waxes and asphaltenes. The results indicate that the docosyl polyacrylate@SiO<sub>2</sub> nanoparticle (PDA@SiO<sub>2</sub>) can reduce the cumulative wax precipitation amount of crude oil by 72.8%, decline the viscosity of crude oil by 85.6% at 20 °C, reduce the average size of wax crystals by 89.7%, and inhibit the agglomeration of asphaltene by 74.8%. Therefore, the nanoparticles not only adjust the crystalline behaviors of waxes, but also inhibit the agglomeration of asphaltenes. Apparently, core-shell hybride nanoparticles provides more heterogeneous nucleation sites for the crystallization of wax molecules, thus inhibiting the formation of three-dimensional network structure. The core-shell polymer@SiO<sub>2</sub> hybride nanoparticles are one of promising additives for inhibiting crystallization of waxes and agglomeration of asphaltenes in crude oil.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141400180","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.04.014
{"title":"Exploring in-situ combustion effects on reservoir properties of heavy oil carbonate reservoir","authors":"","doi":"10.1016/j.petsci.2024.04.014","DOIUrl":"10.1016/j.petsci.2024.04.014","url":null,"abstract":"<div><div>Laboratory modeling of <em>in-situ</em> combustion is crucial for understanding the potential success of field trials in thermal enhanced oil recovery (EOR) and is a vital precursor to scaling the technology for field applications. The high combustion temperatures, reaching up to 480 °C, induce significant petrophysical alterations of the rock, an often overlooked aspect in thermal EOR projects. Quantifying these changes is essential for potentially repurposing thermally treated, depleted reservoirs for CO<sub>2</sub> storage.</div><div>In this study, we depart from conventional combustion experiments that use crushed core, opting instead to analyze the thermal effects on reservoir properties of carbonate rocks using consolidated samples. This technique maintains the intrinsic porosity and permeability, revealing combustion's impact on porosity and mineralogical alterations, with a comparative analysis of these properties pre- and post-combustion. We characterize porosity and pore geometry evolution using low-field nuclear magnetic resonance, X-ray micro-computed tomography, and low-temperature nitrogen adsorption. Mineral composition of the rock and grain-pore scale alterations are analyzed by scanning electron microscopy and X-ray diffraction.</div><div>The analysis shows a significant increase in carbonate rocks’ porosity, pore size and mineral alterations, and a transition from mixed-wet to a strongly water-wet state. Total porosity of rock samples increased in average for 15%–20%, and formation of new pores is registered at the scale of 1–30 μm size. High-temperature exposure results in the calcite and dolomite decomposition, calcite dissolution and formation of new minerals—anhydrite and fluorite. Increased microporosity and the shift to strongly water-wet rock state improve the prospects for capillary and residual CO<sub>2</sub> trapping with greater capacity. Consequently, these findings highlight the importance of laboratory <em>in-situ</em> combustion modeling on consolidated rock over tests that use crushed core, and indicate that depleted combustion stimulated reservoirs may prove to be viable candidates for CO<sub>2</sub> storage.</div></div>","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141041020","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Petroleum SciencePub Date : 2024-10-01DOI: 10.1016/j.petsci.2024.04.016
{"title":"Curing kinetics and plugging mechanism of high strength curable resin plugging material","authors":"","doi":"10.1016/j.petsci.2024.04.016","DOIUrl":"10.1016/j.petsci.2024.04.016","url":null,"abstract":"<div><div>Lost circulation, a recurring peril during drilling operations, entails substantial loss of drilling fluid and dire consequences upon its infiltration into the formation. As drilling depth escalates, the formation temperature and pressure intensify, imposing exacting demands on plug materials. In this study, a kind of controllable curing resin with dense cross-network structure was prepared by the method of solution stepwise ring-opening polymerization. The resin plugging material investigated in this study is a continuous phase material that offers effortless injection, robust filling capabilities, exceptional retention, and underground curing or crosslinking with high strength. Its versatility is not constrained by fracture-cavity lose channels, making it suitable for fulfilling the essential needs of various fracture-cavity combinations when plugging fracture-cavity carbonate rocks. Notably, the curing duration can be fine-tuned within the span of 3–7 h, catering to the plugging of drilling fluid losing of diverse fracture dimensions. Experimental scrutiny encompassed the rheological properties and curing behavior of the resin plugging system, unraveling the intricacies of the curing process and establishing a cogent kinetic model. The experimental results show that the urea-formaldehyde resin plugging material has a tight chain or network structure. When the concentration of the urea-formaldehyde resin plugging system solution remains below 30%, the viscosity clocks in at a meager 10 mPa·s. Optimum curing transpires at 60 °C, showcasing impressive resilience to saline conditions. Remarkably, when immersed in a composite saltwater environment containing 50000 mg/L NaCl and 100000 mg/L CaCl<sub>2</sub>, the urea-formaldehyde resin consolidates into an even more compact network structure, culminating in an outstanding compressive strength of 41.5 MPa. Through resolving the correlation between conversion and the apparent activation energy of the non-isothermal DSC curing reaction parameters, the study attests to the fulfillment of the kinetic equation for the urea-formaldehyde resin plugging system. This discerning analysis illuminates the nuanced shifts in the microscopic reaction mechanism of the urea-formaldehyde resin plugging system. Furthermore, the pressure bearing plugging capacity of the resin plugging system for fractures of different sizes is also studied. It is found that the resin plugging system can effectively resident in parallel and wedge-shaped fractures of different sizes, and form high-strength consolidation under certain temperature conditions. The maximum plugging pressure of resin plugging system for parallel fractures with outlet size 3 mm can reach 9.92 MPa, and the maximum plugging pressure for wedge-shaped fractures with outlet size 5 mm can reach 9.90 MPa. Consequently, the exploration and application of urea-formaldehyde resin plugging material precipitate a paradigm shift, proffering novel concepts and meth","PeriodicalId":19938,"journal":{"name":"Petroleum Science","volume":null,"pages":null},"PeriodicalIF":6.0,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141037636","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}