MM Science JournalPub Date : 2023-12-13DOI: 10.17973/mmsj.2023_12_2023020
Anton Panda, Kostiantyn Dyadyura, Igor Prokopovich
{"title":"DECISION-MAKING SUPPORT TECHNOLOGIES USING THE CAD/CAM/CAE SYSTEM DESIGN AND MANUFACTURE OF BONE SUBSTITUTES WITH FUNCTIONAL PROPERTIES","authors":"Anton Panda, Kostiantyn Dyadyura, Igor Prokopovich","doi":"10.17973/mmsj.2023_12_2023020","DOIUrl":"https://doi.org/10.17973/mmsj.2023_12_2023020","url":null,"abstract":"Currently, the use of additive technologies for the production of bone substitutes determines the effectiveness of the latest methods of treatment and prosthetics in traumatic surgery, oncology, crania-maxillofacial surgery, dentistry, etc. The introduction of additive technologies is the result of the integration of medical visualization, in particular, based on the technologies of computer imaging, and engineering CAD/CAM/CAE systems. In connection with the increase in the number and severity of various types of bone tissue injuries received as a result of wounds during military operations in Ukraine, an important issue in orthopaedics and traumatology is making informed decisions about the possibility of restoring the integrity and functions of bone tissue when using different types of composition, the strength of biopolymer composites. The scientific aim of research is the development of principles and methods for making scientifically based decisions in the design and additive manufacturing of bone substitutes based on biopolymer composites with functional properties depending on the nature of the localization of the cavity bone defect and its size. The new knowledge will become the necessary basis for making optimal decisions in practice for the introduction of the latest methods of treatment and prosthetics in trauma surgery, oncology, crania-maxillofacial surgery, dentistry, taking into account the risks of biocompatibility of biopolymer composites. The results of the research will be used to design bone substitutes with controlled composition, structure, porosity, and mechanical strength for the further selection of additive technology for its production from apatite-polymer composites, which will contribute to increasing the efficiency of treatment and prosthetics in orthopaedics and traumatology.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"29 23","pages":""},"PeriodicalIF":0.7,"publicationDate":"2023-12-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139006746","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023090
MICHAL STEJSKAL, MATEJ PESICE, VOJTECH VOTRUBA, JAROSLAV KOVALCIK, TOMAS KRATENA, PETR VAVRUSKA, JAROSLAV RYBIN
{"title":"MODIFICATION OF THE 5-AXIS TOOLPATH TO INCREASE THE TURBINE HUB SURFACE QUALITY","authors":"MICHAL STEJSKAL, MATEJ PESICE, VOJTECH VOTRUBA, JAROSLAV KOVALCIK, TOMAS KRATENA, PETR VAVRUSKA, JAROSLAV RYBIN","doi":"10.17973/mmsj.2023_11_2023090","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023090","url":null,"abstract":"This industrial article focuses on the finishing machining of workpieces made of aluminium alloy EN AW 7075 with a freeform shape, utilizing minimal material stocks. These workpieces are widely used in sectors like aviation and the energy industry. In these sectors, there is a pressing demand for high-quality production in the initial attempt, eliminating the need for subsequent post-processing operations. The reason for this is to save material and reduce production time. The paper, therefore, deals with a method that involves analysing the shape of a spherical end mill in relation to surface roughness and quality, followed by a mathematical recalculation of the tool path. This approach allows to adjust the machining settings during the preparation phase in order to achieve satisfactory surface quality across the entire machined surface. This method was successfully validated during the final surface treatment of the turbine hubs.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"11 3","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227286","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023108
Ruihao Zhang, Bing Wang, Zhanqiang Liu, Qinghua Song
{"title":"EFFECT OF CRYSTALLOGRAPHIC ORIENTATION ON MATERIAL REMOVAL BEHAVIOR DURING HIGH SPEED SCRATCHING OF MONOCRYSTALLINE SILICON","authors":"Ruihao Zhang, Bing Wang, Zhanqiang Liu, Qinghua Song","doi":"10.17973/mmsj.2023_11_2023108","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023108","url":null,"abstract":"Monocrystalline silicon has anisotropic attributes due to asymmetric and non-uniform interatomic lattice structures, which affects its deformation and fracture properties. This paper aims to investigate the effect of crystallographic orientation on the material deformation and removal behavior during high speed scratching of monocrystalline silicon. A high-speed scratching setup is developed which can achieve the highest scratching speed of 40 m/s. Inclined scratching experiments are conducted on (001), (110) and (111) crystallographic planes over the speed range of 1 m/s to 30 m/s. As the scratching depth increases, the ductile-to-brittle transition of silicon at different crystallographic orientations are analyzed. The experimental results suggest that scratching in the direction of \"[\" ¯(\"1\" ) \"10]\" on (111) plane presents the largest critical residual depth of ductile-to-brittle transition. Phase transformation from Si-I to the phases of Si-IV and a-Si dominates ductile deformation of silicon during scratching process, while scratching tests in \"[\" ¯(\"1\" ) \"10]\" direction on (111) plane demonstrates the largest degree of material amorphization. This study can provide guidance for optimizing processing parameters of monocrystalline silicon components with different crystallographic orientations.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"10 3","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227298","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023118
J. Steiner-Stark, M. Zimmermann, J. Platz, B. Kirsch, J. C. Aurich
{"title":"INFLUENCE OF HEAT TREATMENT AND DIFFERENT CUTTING CONDITIONS ON THE MACHINABILITY IN ADDITIVE-SUBTRACTIVE PROCESSING","authors":"J. Steiner-Stark, M. Zimmermann, J. Platz, B. Kirsch, J. C. Aurich","doi":"10.17973/mmsj.2023_11_2023118","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023118","url":null,"abstract":"For many applications, the surface quality, geometric accuracy and stress state of parts produced using laser-based powder bed fusion (PBF-LB) are insufficient. A stress relief and machining as post-processing operations allow to overcome these issues. PBF-LB materials have a unique microstructure. Their machinability therefore differs from that of cast or wrought materials. The microstructure can be altered by a stress relief heat treatment, which can change the machinability further. In this paper, the machinability of AlSi10Mg parts in the as-built condition and stress relieved condition is examined when wet and dry peripheral milling with cutting speeds up to 1,000 m/min. The PBF-LB parts were manufactured in different build-up directions. The stress relief decreased the material microhardness by approximately 16 %. This lower microhardness did not significantly affect the process forces but influenced the surface characteristics. The best surface quality was achieved when milling with the highest considered cutting speed of 1,000 m/min and when using metalworking fluids. Particularly the number of surface defects such as the smearing of material could thus be reduced. For the as-built conditions, good surface qualities can be achieved in dry cutting with high cutting speeds.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"11 12","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227608","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023121
Shihao Xin, Fangyu Peng, Xiaowei Tang, Jiawei Wu, Zhaoyang Sun, Rong Yan
{"title":"A JOINT WEARABLE STRUCTURAL REINFORCING DEVICE FOR VIBRATION SUPPRESSION IN ROBOTIC MILLING","authors":"Shihao Xin, Fangyu Peng, Xiaowei Tang, Jiawei Wu, Zhaoyang Sun, Rong Yan","doi":"10.17973/mmsj.2023_11_2023121","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023121","url":null,"abstract":"The structural vibration caused by poor rigidity is one of the main obstacles limiting the machining efficiency of robot milling. The existing vibration suppression strategies mainly focus on process parameter optimization, passive vibration absorption at the end and feedback control of joint motor. Although these strategies have certain vibration suppression effects, they cannot directly improve the structural rigidity of the robot. In this paper, a joint wearable structural reinforcing device (JWSRD) is proposed, which can achieve vibration suppression effect by improving the rigidity of the robot joints, fundamentally improve the processing ability of the robot, and ensure the processing stability. Firstly, the structure of the device is designed without affecting the processing flexibility. Secondly, the braking torque of the JWSRD is tested. Considering the feedback of joint braking torque, the vibration simulation model under harmonic excitation is derived. Finally, the offset mass experiments are carried out to verify the vibration suppression effect of the JWSRD. The results show that the JWSRD installed on the robot joint has the notable potential to enhance the structural rigidity, reduce the machining vibration and improve the machining efficiency.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"10 12","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227289","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023099
Dialoke Ejiofor Matthew, Jianghai Shi, Maxiao Hou, Hongrui Cao
{"title":"CHATTER DETECTION IN VIBRATION SIGNALS USING TIME-FREQUENCY ANALYSIS","authors":"Dialoke Ejiofor Matthew, Jianghai Shi, Maxiao Hou, Hongrui Cao","doi":"10.17973/mmsj.2023_11_2023099","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023099","url":null,"abstract":"Chatter is a common state in the end milling, which has major influence on machining quality. Early chatter detection is a prerequisite for taking adequate measures to avoid chatter. Nevertheless, there are still numerous challenges and difficulties in the feature extraction of chatter detection. In this paper, effective chatter detection in the milling process of a vibration signal is investigated using time frequency analysis. Firstly, the measured vibration signal in the machining process was preprocessed by Wavelet Transform decomposition. Different sub-bands were obtained and the portion with high chatter information was reconstructed for further analysis. Since measured signals from sensors usually constitute of background noise and other disturbances, the wavelet decomposition serves as a preprocessor to denoise the measured signals and enhance the performance of the Wavelet Synchro Squeezing Transform (WSST) which was applied on the reconstructed signal for chatter Identification. The techniques were used to detect the chatter in different operating condition of the machining process. Finally, some milling tests were conducted and the experiment results prove that the proposed method indeed succeed in effectively chatter identification.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"10 8","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227293","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023119
A. Garnier, C. Cecchinel, X. Beudaert
{"title":"PROCESS CONTROL COMBINING MACHINE LEARNING AND FINGERPRINT APPROACHES","authors":"A. Garnier, C. Cecchinel, X. Beudaert","doi":"10.17973/mmsj.2023_11_2023119","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023119","url":null,"abstract":"Manufacturing operations in large machine tools often requires several hours per part. Ensuring output quality is vital to avoid time and financial losses. While quality assurance was always problematic and costly, the recent advent of Industry 4.0 brought a new perspective to the problem as cutting machines are now fully digitized. This paper proposes a process control framework that combines a fingerprint approach that detects deviations with respect to the validated process and a Long Short-Term Memory (LSTM) algorithm that predicts the upcoming signals. This paper demonstrates how combining these two methodologies surpasses the performance of previous purely learning-based algorithms.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"11 5","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227615","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"BOOLEAN OPERATION-BASED FAST CALCULATION OF CUTTER-WORKPIECE ENGAGEMENT DURING PERIPHERAL MILLING","authors":"Xiaoqian Wang, Xing Zhang, Wei Zhang, Pengfei Zhang, Kunhong Chen","doi":"10.17973/mmsj.2023_11_2023097","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023097","url":null,"abstract":"The cutter-workpiece engagement (CWE) is an important basis for accurately predicting milling force and vibration of machining system, which can be dramatically affected by the complex tool path, variable part allowance and various tool profiles. The paper presents a fast calculation method of CWE during peripheral milling process based on the Boolean operation. A second-developed simulation environment embedded the kernel program with the aid of commercial CAM is established. In the computing model, the locally past-cut material entity of the workpiece is replaced by a set of neighboring tools, and the geometric entity of CWE is quickly obtained through the Boolean operation between the tool, workpiece blank, and past-cut entities. The instantaneous uncut chip thickness (IUCT) is further obtained after extracting the tooth start and end cutting angles. Thanks to the first-order computation time complexity, the method has a significant advantage of fast computing speed when compared to the traditional method with a globally updated workpiece. In the milling case of S-shaped workpiece, the results indicate that the method can effectively calculate the CWE status along the entire tool path, and achieve the fast prediction of milling force under a long-time machining condition.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"10 11","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227290","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023084
JAN MILDE, MAROS DUBNICKA, IVAN BURANSKY
{"title":"IMPACT OF POWDER COATING TYPES ON DIMENSIONAL ACCURACY IN OPTICAL 3D SCANNING PROCESS","authors":"JAN MILDE, MAROS DUBNICKA, IVAN BURANSKY","doi":"10.17973/mmsj.2023_11_2023084","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023084","url":null,"abstract":"This research article aims to investigate the impact of various types of powder coatings on the resulting dimensional accuracy in the optical 3D scanning process. The experimental study utilises the GOM ATOS II Triple Scan scanner with measuring volume MV100 to conduct a series of measurements. Different powder coatings, varying in composition and application area, are sequentially applied to the measured etalon. The digitised data is then imported into the GOM Inspect software, enabling necessary measurements and result evaluation. This paper leverages engineering knowledge and proficiency with the GOM Inspect metrology software. The anticipated outcomes of this experiment are expected to offer novel insights into the influence of diverse powder coatings on dimensional accuracy. These findings can have practical implications across industries where measurement accuracy is crucial. Furthermore, this research can serve as a foundation for future advancements in the field and provide valuable guidance for selecting the appropriate scanning powder for specific optical 3D scanning applications.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"9 8","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227305","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
MM Science JournalPub Date : 2023-11-15DOI: 10.17973/mmsj.2023_11_2023104
Chao Liu, Shaofu Huang, Yan He, Zunpeng Huang, Zidong Yang
{"title":"MODELING OF CUTTING TEMPERATURE IN SCREW WHIRLING MILLING DURING THE TWO CUTTING STAGES","authors":"Chao Liu, Shaofu Huang, Yan He, Zunpeng Huang, Zidong Yang","doi":"10.17973/mmsj.2023_11_2023104","DOIUrl":"https://doi.org/10.17973/mmsj.2023_11_2023104","url":null,"abstract":"Temperature analysis in the manufacturing phase of the product is necessary for improving the operational performance of the workpiece. In screw whirling milling, the analysis of cutting temperature is different from turning or milling due to the complicated contact characteristics between the tool, workpiece and chip. In this study, a temperature model is developed for predicting the temperature distribution of the cutting area in screw whirling milling at the two cutting stages. Temperature experiments on the ball screw shaft are carried out in whirling milling machine under different cutting conditions to verify the proposed model. The maximum temperature of the cutting area increases with the cutting speed at first and decreases subsequently. The maximum temperature increases with the rotation of the tool ring and then decreases in one cut.","PeriodicalId":18723,"journal":{"name":"MM Science Journal","volume":"10 10","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136227291","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}