{"title":"Shakedown and Limit Analysis of 45-Degree Piping Elbows Under Internal Pressure and Cyclic In-Plane Bending","authors":"Heng Peng, Yinghua Liu","doi":"10.1115/pvp2019-93263","DOIUrl":"https://doi.org/10.1115/pvp2019-93263","url":null,"abstract":"\u0000 This paper carries out the shakedown and limit analysis of 45-degree piping elbows subjected to steady internal pressure and cyclic in-plane closing, opening and reverse bending moments by means of the recently proposed stress compensation method (SCM). Different geometries of the piping elbows and various combinations of these applied loads are investigated to create various shakedown limit and plastic limit load interaction curves. The plastic limit loads for single internal pressure and single bending moment calculated with the SCM are compared to those calculated with the twice-elastic-slope method. Full step-by-step elastic-plastic incremental finite element analyses are utilized to verify the structural cyclic responses on both sides of the curves obtained and further to confirm the correct shakedown limit loads and boundaries. It is shown that the SCM calculates the shakedown limit load accurately and possess more than 40 times the computational efficiency of the step-by-step elastic-plastic incremental method. The effects of the ratios of bending radius to mean radius and mean radius to wall thickness of the piping elbow as well as loading conditions on shakedown limit and plastic limit load interaction curves are presented. The results presented in this work provide a comprehensive understanding of long term response behaviors of the piping elbow under the combined cyclic loading and offer some essential points to be concerned for the design and integrity assessment of piping systems.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"38 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133536402","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
H. Kumar, J. Lambert, C. Nageswaran, H. Nadendla, T. Gan
{"title":"Towards a Viable Field Deployable Ultrasonic Technique for Detection of Type IV Creep Damage in CSEF Steels at an Early Stage","authors":"H. Kumar, J. Lambert, C. Nageswaran, H. Nadendla, T. Gan","doi":"10.1115/pvp2019-93692","DOIUrl":"https://doi.org/10.1115/pvp2019-93692","url":null,"abstract":"\u0000 It is now apparent that welds in many of the creep strength enhanced ferritic (CSEF) steel grades are susceptible to Type IV creep damage. Furthermore, due to the complex nature of incubation and growth of localized creep damage in such alloys, state-of-the-practice non-invasive techniques such as hardness, replication and strain measurement alone are insufficient for reliable assessment. Consequently, there is concern in the industry regarding the integrity of existing and proposed installations that utilize CSEF steels such as ASME Grade 91 and Grade 92. To address this concern, in addition to pressing demands for increased efficiency and from environmental regulation, extensive research is underway on various fronts including fracture assessment, online health monitoring and life extension technologies. These rely heavily on the effectiveness of non-destructive testing (NDT) techniques. Therefore, volumetric non-invasive techniques that enable detection and characterization of damage are sought to facilitate effective assessment of welded components operating at high temperature and pressure.\u0000 Several NDT methods were reviewed in order to understand the current state-of-the-art in terms of their sensitivity to early stage Type IV damage and their readiness for field implementation. Most of the advanced methods proposed for assessment of creep damage are based on the inversion of certain parameters to correlate to the extent of damage. This limits their selectivity, ability to characterize and determine the severity of localized damage. Using recent developments in electronics and signal processing instrumentation, ultrasonic testing was identified as having the potential to be developed as a reliable approach for detection of Type IV creep damage at an early stage.\u0000 This paper presents the outcome of an industry-focused research effort with the goal of developing and validating an ultrasonic technique for reliable detection of Type IV creep damage at an early stage. In this framework, supported by the Core Research Programme at TWI, an ultrasonic technique was developed and tested on a number of creep-exposed specimens. Ultrasonic data was processed and correlated with controlled metallographic investigations to determine the detection, positioning and characterization performance of Type IV creep damage within the heat affected zone of welds.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"70 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133769620","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Resilience Calculation of Process Plants Under Seismic Loading: A Case Study","authors":"Bledar Kalemi, A. C. Caputo, F. Paolacci","doi":"10.1115/pvp2019-93311","DOIUrl":"https://doi.org/10.1115/pvp2019-93311","url":null,"abstract":"\u0000 Earthquakes causes approximately 8% of total accidents in industrial facilities. Although there are several researches in literature pertaining to industrial resilience, none of them provides a modelling framework to quantify the seismic resilience of process plants. This paper presents a methodology for providing a quantitative measure of resilience and business economic losses for the process plants in case of a seismic event. The two main parameters which have utmost influence on the resilience of a process plant are operational capacity and recovery time, so they must be evaluated in proper way. Plant mapping and components vulnerability are the key modelling parameters of plant operational capacity. Exact recovery step functions are introduced based on General Reconstruction Activity Network (GRAN), considering interdependencies between plant components. In order to illustrate the discussed method, a nitric acid plant is set up as a case study. “PRIAMUS” software is used to generate the most probable damage scenarios, assuming the plant is located in seismic region of South Italy, Sicily. Ultimately, recovery curves are constructed for each damaged scenario, and business economic losses are calculated according to direct cost and business interruption. In short, this methodology provides a good estimation of the most critical components and economic losses of a process plant in case of a seismic event.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"44 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130187543","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Real-Time Eddy Current Imaging and Flaw Detection Under Tube Support Plate by Cylinder-Type Magnetic Camera","authors":"Sejin Kim, Hoyong Lee, Jinyi Lee","doi":"10.1115/pvp2019-93374","DOIUrl":"https://doi.org/10.1115/pvp2019-93374","url":null,"abstract":"\u0000 In this study, a novel method is proposed to detect flaws directly under tube support plate (TSP) of heat exchanger tube using a cylinder-type magnetic camera (CMC). The CMC measures and images magnetic flux density changes occurring around a defect by applying a time-varying magnetic field to a metallic object through magnetic sensors which are arrayed in a matrix. If there is a flaw directly under the TSP, the magnetic flux density is concentrated in the TSP due to its higher permeability. Accordingly, flaws directly under the TSP are difficult to be detected. In order to solve this problem, the principle that the magnetic flux density distribution around the TSP is uniform in the circumferential direction is used. When the magnetic flux density signals obtained at the position where the TSP is placed are set as reference signals and the signals obtained by rotating the sensor probe in the circumferential direction are compared with the reference signals, it is possible to detect the flaw signals from which the TSP signals are removed. If the flaw is formed in the circumferential direction, the flaw can be detected by moving the sensor probe in the axial direction and comparing the signals with the reference signals. The proposed method to detect flaws directly under the TSP was verified using an artificially flawed heat exchanger tube (HXT) test specimen made of titanium alloy.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128181821","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"PVB Blast Load Enhancement due to Mach Stem","authors":"W. Lowry, J. Geng","doi":"10.1115/pvp2019-93774","DOIUrl":"https://doi.org/10.1115/pvp2019-93774","url":null,"abstract":"\u0000 A pressure vessel burst (PVB) is an explosion scenario commonly encountered at chemical processing and petroleum refining facilities. Existing methodologies are available to predict the blast loads resulting from a spherical or cylindrical PVB source, with the PVB source either at grade or at an elevation. In the case of an elevated PVB source, the resulting blast wave will reflect from the ground at an angle. This ground level reflection will result in the formation of a Mach stem at certain angles between the incident blast wave and ground, with the required angles dependent on the blast wave overpressure. The triple point associated with the Mach stem moves upwards as the Mach stem progresses forwards, which can create a region of high blast pressure. This paper focuses on the investigation of a methodology that can be used to determine the high-pressure region generated by the Mach stem, along with the associated blast pressure, as a function of the PVB source elevation and incident blast pressure.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"145 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132179568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Fang Ji, G. Deng, Liangxin Sun, Cenfan Liu, Xiaonan Zhao
{"title":"Study on Key Process Parameters of the Local Post Weld Heat Treatment by Electric Heating for the Large Thick-Walled Pressure Vessel Cylinder Butt Weld","authors":"Fang Ji, G. Deng, Liangxin Sun, Cenfan Liu, Xiaonan Zhao","doi":"10.1115/pvp2019-93512","DOIUrl":"https://doi.org/10.1115/pvp2019-93512","url":null,"abstract":"\u0000 The local post weld heat treatment for pressure vessel cylinder butt circumferential weld performed by resistance heating a shielded band around the entire circumference. The width of heated band must be large enough to ensure that the temperature of the weld, heat-effect zone and a portion of base metal adjacent to the weld should meet the requirement given in the standards. When the diameter of pressure vessel cylinder is enough large to allow the installation of heater and thermal insulation on the inner surface of wall, the circumferential butt weld heated simultaneously on interior and exterior surface of cylinder wall is more energy economical. However, GB/T 30583-2014 don’t provide the recommended width of heated band for the local post weld heat treatment performed by heating simultaneously on the inner and outer surface of cylindrical wall when the wall thickness is large than 50mm. So numerical simulation was carried out to study the effect of the width of heated band on the soak band temperature distribution when the local post weld heat treatment for cylinder pressure vessel with the thickness rang of 60mm∼100mm performed by heating simultaneously on interior and exterior surface in this paper. The results show that the widths of heated band should be not less than six times thickness when post weld heat treatment for cylinder pressure vessel butt welds whose thickness is 60mm∼70mm with a diameter of 2000 mm performed by heating simultaneously on interior and exterior surface and the widths of heated band should be not less than five times thickness when post weld heat treatment for cylinder pressure vessel butt welds whose thickness is 70mm∼100mm.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"45 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122006013","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Three-Dimensional Liquid Sloshing Numerical Analysis on a New Designed Tank Container","authors":"W. Yue, Xu Chen","doi":"10.1115/pvp2019-93455","DOIUrl":"https://doi.org/10.1115/pvp2019-93455","url":null,"abstract":"\u0000 Based on the conventional tank container which has a cylindrical vessel, a new structure of tank container was designed to improve the carrying capacity of the tank. Fluid flow inside the new tank container under different operating conditions (liquid filling ratio K, braking deceleration a, filling medium, no baffle and with baffles) was studied. A volume-of-fluid (VOF) method and a k-epsilon (k-ε) turbulence model were used to simulate the fluid flow. Results showed that all the factors studied in this work had an influence on the tank. The maximum impact force increased with the increasing of a and K. A clear linear positive correlation was found between the maximum impact force and braking deceleration. Besides, the maximum impact force had a relationship with the density of medium. Compared with the conventional tank container, the carrying capacity of the new type tank container increases by 11.8%, which means the new type tank container has better economic benefits.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"21 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123500628","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
D. Spernjak, R. Valdiviez, K. Fehlmann, D. Hill, Joshem Gibson, G. Bustos, J. I. Tafoya, Nathan Yost, D. Cardon, J. Bernardin, Anna Llobet Megias, W. Mcneil
{"title":"Development of the Containment and Confinement System for Hazardous Material Shock Physics Experiments at Los Alamos National Laboratory","authors":"D. Spernjak, R. Valdiviez, K. Fehlmann, D. Hill, Joshem Gibson, G. Bustos, J. I. Tafoya, Nathan Yost, D. Cardon, J. Bernardin, Anna Llobet Megias, W. Mcneil","doi":"10.1115/pvp2019-93689","DOIUrl":"https://doi.org/10.1115/pvp2019-93689","url":null,"abstract":"\u0000 A unique containment and confinement system is under development to conduct small explosively driven physics experiments containing hazardous materials at the Proton Radiography facility at Los Alamos National Laboratory (LANL). In these experiments, the detonation of high explosives (HE) is used to drive materials to extreme loading conditions, where some of the materials tested can be extremely hazardous (e.g. nuclear materials). The main components of the system are the Inner Pressure Confinement Vessel (IPCV, which hosts the physics experiment), the Outer Pressure Containment Vessel (OPCV) and Beam Pipes and Auxiliary Hardware (BPAH).\u0000 This paper describes the design and preliminary analyses of the IPCV. The body of the IPCV, also referred to as the Inner Vessel, is being designed to the criteria of the ASME Boiler and Pressure Vessel Code, Section VIII, Division 3, Code Case 2564, with the exception of the materials of construction. The closure covers have different devices mounted on them, such as feedthrough devices for sending or receiving electrical and optical signals across the pressure boundary, and valves for venting the vessel interior. The unique feature in the vessel design are the radiographic windows, tentatively made of Beryllium, which need to be strong enough to maintain the pressure boundary during dynamic events, while being radiographically low-attenuating for the purpose of proton imaging.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"47 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122805485","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Gokulnath Kadavath, Jino Mathew, J. Griffin, D. Parfitt, M. Fitzpatrick
{"title":"Magnetic Barkhausen Noise Method for Characterisation of Low Alloy Steel","authors":"Gokulnath Kadavath, Jino Mathew, J. Griffin, D. Parfitt, M. Fitzpatrick","doi":"10.1115/pvp2019-94073","DOIUrl":"https://doi.org/10.1115/pvp2019-94073","url":null,"abstract":"\u0000 Application of NDE techniques to operating reactor materials is useful for the determination of deviations resulting from material inhomogeneity and long-term degradation of properties from irradiation damage. A new programme, Nondestructive Evaluation System for the Inspection of Operation-Induced Material Degradation in Nuclear Power Plants (NOMAD), focuses on the non-destructive investigations of Reactor Pressure Vessel (RPV) steels in ageing reactors to better assess the integrity for lifetime management. In this study, Magnetic Barkhausen Noise (MBN) is used to characterise the effect of inhomogeneties in a Jominy end-quench test specimen subjected to differential cooling rates. The effect of material state encompassing different variables such as surface roughness, microstructure, hardness and residual stress is correlated with the MBN Root Mean Square (RMS) parameter in order to enhance the understanding of the embrittlement phenomena. These studies will contribute to the development of a tool that can monitor and quantify the extent of material degradation in operating nuclear power plants.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"6 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124767824","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Case Study on the Effect of Mean Stress on Ground Storage Vessels for Fuelling","authors":"D. Peters, M. Parr, M. Naugle","doi":"10.1115/pvp2019-93843","DOIUrl":"https://doi.org/10.1115/pvp2019-93843","url":null,"abstract":"\u0000 The use of high-pressure vessels for the purpose of storing gaseous fuels for land based transportation application is becoming common. Fuels such as natural gas and hydrogen are currently being stored at high pressure for use in fueling stations. This paper will investigate the use of autofrettage in high pressure cylinders and its effects on the life of a vessel used for gas storage. Unlike many high-pressure vessels, the life is controlled by fatigue when cycled between a high pressure near the design pressure and a lower pressure due to the emptying of the content of the vessels.","PeriodicalId":174920,"journal":{"name":"Volume 5: High-Pressure Technology; Rudy Scavuzzo Student Paper Symposium and 27th Annual Student Paper Competition; ASME Nondestructive Evaluation, Diagnosis and Prognosis Division (NDPD)","volume":"110 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131833705","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}