Study on Key Process Parameters of the Local Post Weld Heat Treatment by Electric Heating for the Large Thick-Walled Pressure Vessel Cylinder Butt Weld

Fang Ji, G. Deng, Liangxin Sun, Cenfan Liu, Xiaonan Zhao
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引用次数: 2

Abstract

The local post weld heat treatment for pressure vessel cylinder butt circumferential weld performed by resistance heating a shielded band around the entire circumference. The width of heated band must be large enough to ensure that the temperature of the weld, heat-effect zone and a portion of base metal adjacent to the weld should meet the requirement given in the standards. When the diameter of pressure vessel cylinder is enough large to allow the installation of heater and thermal insulation on the inner surface of wall, the circumferential butt weld heated simultaneously on interior and exterior surface of cylinder wall is more energy economical. However, GB/T 30583-2014 don’t provide the recommended width of heated band for the local post weld heat treatment performed by heating simultaneously on the inner and outer surface of cylindrical wall when the wall thickness is large than 50mm. So numerical simulation was carried out to study the effect of the width of heated band on the soak band temperature distribution when the local post weld heat treatment for cylinder pressure vessel with the thickness rang of 60mm∼100mm performed by heating simultaneously on interior and exterior surface in this paper. The results show that the widths of heated band should be not less than six times thickness when post weld heat treatment for cylinder pressure vessel butt welds whose thickness is 60mm∼70mm with a diameter of 2000 mm performed by heating simultaneously on interior and exterior surface and the widths of heated band should be not less than five times thickness when post weld heat treatment for cylinder pressure vessel butt welds whose thickness is 70mm∼100mm.
大型厚壁压力容器筒体对接焊缝焊后局部电热热处理关键工艺参数研究
压力容器圆柱体对接周焊缝的局部焊后热处理是通过对整个周围的屏蔽带进行电阻加热来实现的。加热带的宽度必须足够大,以保证焊缝、热效应区和靠近焊缝的部分母材的温度符合标准的要求。当压力容器筒体直径足够大,允许在筒体内壁安装加热器和保温层时,采用在筒体内壁和外表面同时加热的周向对接焊更为节能。然而,当壁厚大于50mm时,对圆柱形壁内外表面同时加热的局部焊后热处理,GB/T 30583-2014没有规定推荐的加热带宽度。因此,本文对厚度为60mm ~ 100mm的圆柱形压力容器进行内外表面同时加热的焊后局部热处理时,加热带宽度对浸泡带温度分布的影响进行了数值模拟研究。结果表明,对于直径为2000 mm、厚度为60mm ~ 70mm的钢瓶压力容器对接焊缝,采用内外表面同时加热的焊后热处理,加热带宽度应不小于6倍厚度,对于厚度为70mm ~ 100mm的钢瓶压力容器对接焊缝,焊后热处理加热带宽度应不小于5倍厚度。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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