International Congress on Laser Advanced Materials Processing最新文献

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Quality control using statistical evaluation of melt area in laser welding of aluminum alloy 铝合金激光焊接熔面积统计评价的质量控制
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497786
Jonas Kooki Tazuke, Takehiro Watanabe, S. Matsusaka
{"title":"Quality control using statistical evaluation of melt area in laser welding of aluminum alloy","authors":"Jonas Kooki Tazuke, Takehiro Watanabe, S. Matsusaka","doi":"10.1117/12.497786","DOIUrl":"https://doi.org/10.1117/12.497786","url":null,"abstract":"In this study, a statistical analysis was carried out about influences of energy variance, pre-pulse and post-pulse setting to the main pulse on the melt zone. In the experiment, laser beams were irradiated on the plates of aluminum alloy by two spots, and then, depth and width of melt were measured. Thus, the fluctuation in the dimensions measured was analyzed using statistical methods.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"21 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125851769","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tracking and inspection for laser welding 激光焊接的跟踪和检验
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.486498
J. Boillot, K. Uota, E. Berthiaume, J. Noruk
{"title":"Tracking and inspection for laser welding","authors":"J. Boillot, K. Uota, E. Berthiaume, J. Noruk","doi":"10.1117/12.486498","DOIUrl":"https://doi.org/10.1117/12.486498","url":null,"abstract":"High precision, high productivity and high quality are the three absolute requirements in today's laser welding production. Automated laser welding places extreme demands on tool position accuracy. Accurate real-time tracking and inspection systems for laser materials processing make use of high-performance laser sensors. The reliability of the monitored signal can be significantly increased by using high resolution, digital CMOS sensors and high speed real-time image processing technologies. This paper presents the latest developments in high-performance optical joint tracking systems and optical inspection systems based on these technologies. Optical joint tracking systems allow for precise control of part fit-up, machine self-alignment, and adaptive process control; optical inspection systems allow for automated in-line verification, insuring laser welds meet quality standards and customer's specification. Geometric features of welds can be precisely measured and compared to allowable tolerances while undesirable attributes like surface porosities and external defects can be accurately detected.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122567675","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
High power diode lasers: technology and application in Europe 高功率二极管激光器:欧洲的技术与应用
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497970
M. Behringer, F. Eberhard, G. Herrmann, J. Luft, J. Maric, S. Morgott, M. Philippens, W. Teich
{"title":"High power diode lasers: technology and application in Europe","authors":"M. Behringer, F. Eberhard, G. Herrmann, J. Luft, J. Maric, S. Morgott, M. Philippens, W. Teich","doi":"10.1117/12.497970","DOIUrl":"https://doi.org/10.1117/12.497970","url":null,"abstract":"The application field of high power semiconductor lasers is growing rapidly and covers e.g. solid state laser pumping, metal and plastic welding, hard and soft soldering, suface treatment and others. Preferably those applications are attractive, which do not require extremely high beam quality. We have investigated high power diode-laser bars from 808 nm to 980 nm. The scope of this presentation is on focusability and beam quality. For better beam shaping structures with reduced fill factor of 25% to 30% were developed. They were operated in continuous wave operation at power levels of up to 55 W. Tests indicate extrapolated lifetimes of more than 100,000 hours at 40 W at 980 nm cw and about 10,000 hours at 45 W - 50 W at 940 nm and 808 nm. Monolithically stacked NonostacksR were investigated. Operation up to 100°C with excellent lifetimes could be demonstrated. New concepts and applications for low mode number high power diode lasers like tapered laser bars are presented. Examples for various current areas of interest in European research facilities will be given.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"75 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129698995","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 11
Laser microprocessing of wide bandgap materials 宽禁带材料的激光微加工
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.486496
I. Salama, N. Quick, A. Kar
{"title":"Laser microprocessing of wide bandgap materials","authors":"I. Salama, N. Quick, A. Kar","doi":"10.1117/12.486496","DOIUrl":"https://doi.org/10.1117/12.486496","url":null,"abstract":"Laser direct-write and doping technique (LDWD) is used to introduce variations in electric properties of wide band gap materials such as SiC and diamond. Conductive, p-type doped, n-type doped and insulative tracks are created on different diamond and SiC substrates using this method. The effects of various processing parameters such as laser-matter interaction time, number of repeated exposures, and type of irradiation environment are investigated. SEM, SIMS, XPS and Raman spectroscopy are used to study the effect of laser irradiation on the microstructure, chemical binding and to obtain dopant depth profile in the substrates, respectively. LDWD technique proved to enhance the dopant (nitrogen) diffusivity into SiC resulted in a diffusion coefficient (available in paper)that is four orders of magnitudes faster than the reported value (5 x 10-12 cm2s-1). Process modeling is conducted to study the atomistic of laser-doping process and to utilize laser irradiation to increase both dopant penetration and concentration. Laser doping of nitrogen alters the Raman spectrum of the 4H-SiC suggesting that Raman spectroscopy can be used as a non-contact method to characterize the laser-doped SiC.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"135 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116372909","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Laser surface annealing technique of aged Inconel 718 by laser beam irradiation 时效Inconel 718激光表面退火技术
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497895
Liufa Liu, A. Hirose, K. Kobayashi
{"title":"Laser surface annealing technique of aged Inconel 718 by laser beam irradiation","authors":"Liufa Liu, A. Hirose, K. Kobayashi","doi":"10.1117/12.497895","DOIUrl":"https://doi.org/10.1117/12.497895","url":null,"abstract":"Laser was employed to anneal a thin surface layer of aged Inconel 718 by dissolving the strengthening phase, γ\". The HE (Hydrogen Embrittlement) resistance of the alloy was improved via such laser surface annealing (LSA) processes. To establish a general LSA technique for engineer applications, experimental LSA processes were conducted to study the effects of the laser process parameters on the formation of the annealed surface layers, and applicable process parameter ranges were obtained. Next, a numerical method was developed for predicting the formation of the laser annealed surface layers in the following steps. Because only the γ\" phase was dissolved in the LSA process, the dissolution kinetics of this phase was studied via thermal cycling experiments, and it was proved to follow an Avrami equation. FEM (Finite Element Method) simulations were conducted to calculate the thermal distribution in each laser annealed surface layer, and thermal history data were extracted every certain depth. The volume fractions of the γ\" phase at these depths were calculated using these thermal history data based on the deduced Avrami equation. Using a developed relationship between the hardness variation of the alloy and the volume fraction variation of the γ\" phase, the hardness distribution in the annealed surface layer and this layer's thickness were calculated. The predicted applicable laser process parameter ranges were obtained. These calculated results were compared with their corresponding experimental results. The good agreements between the calculated and measured results suggested that this numerical prediction approach is feasible for engineer applications.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"57 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121942297","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
CO2 and Nd:YAG laser cladding using Stellite 6 采用钨铬钴合金6进行CO2和Nd:YAG激光熔覆
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497603
A. Jansson, J. Ion, V. Kujanpaeae
{"title":"CO2 and Nd:YAG laser cladding using Stellite 6","authors":"A. Jansson, J. Ion, V. Kujanpaeae","doi":"10.1117/12.497603","DOIUrl":"https://doi.org/10.1117/12.497603","url":null,"abstract":"Cladding of an austenitic stainless steel with the cobalt-based alloy Stellite 6, a trademark of Deloro Co, has been investigated by using both CO2 and Nd:YAG laser beams. This material is used for hardfacing in a number of industries, notably power generation and heavy engineering. Alloy powder was fed into the laser beam by using argon as a carrier gas. Clads were produced with a range of processing parameters, and sectioned for metallographic examination. Hardness values measured in the clads increased to a maximum with an increase in powder feed rate. This correlated with a decrease in the dendrite arm spacing observed in the micrographs. Abrasive wear testing also indicated that a finer microstructure resulted in improved properties. The Nd:YAG laser beam was found to be more efficient for melting the powder because it is absorbed to a greater extent than the CO2 laser beam. Cladding procedures were developed for both types of laser, and it is shown that in order to maximize in-service performance, the energy input of the process should be minimized.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"28 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130160797","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Development of high-brightness diode lasers: the z-laser 高亮度二极管激光器的发展:z激光器
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497968
K. Boucke, J. Rogg, R. Poprawe
{"title":"Development of high-brightness diode lasers: the z-laser","authors":"K. Boucke, J. Rogg, R. Poprawe","doi":"10.1117/12.497968","DOIUrl":"https://doi.org/10.1117/12.497968","url":null,"abstract":"During the recent years the performance of high power diode lasers in terms of output power and lifetime has increased significantly. However, for many applications not only a high output power but also a good beam quality is necessary -- in other terms, high brightness is required. While the beam quality of classical broad area-type high power diode lasers is poor, special laser structures have been developed to achieve an improved beam quality. Examples are the tapered laser, the alpha-DFB-laser and -- the latest development -- the so-called \"z-laser.\" The z-laser uses internal total reflection for the suppression of higher-order modes. The effectiveness of this working principle was first demonstrated by performing extensive numerical simulations. During the last year the first z-laser structures have been processed and characterized. The experimental results of these first test lasers are compared with the predictions from the numerical simulations and show a very good agreement. With these first lasers, approximately 500 mW output power at 6-times diffraction limited beam quality have been demonstrated. Nevertheless, there are also some not well understood features of the z-laser to be investigated, like a reduced conversion efficiency and untypical characteristic curves showing kinks. Understanding these features, demonstrating the reproducibility of the structure and further performance improvements are the goals of current rsearch.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115012840","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Establishment of a model predicting tensile shear strength and fracture portion of laser-welded lap joints 建立了激光搭接接头抗拉剪切强度及断裂部位预测模型
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.486493
S. Furusako, Y. Miyazaki, K. Hashimoto, J. Kobayashi
{"title":"Establishment of a model predicting tensile shear strength and fracture portion of laser-welded lap joints","authors":"S. Furusako, Y. Miyazaki, K. Hashimoto, J. Kobayashi","doi":"10.1117/12.486493","DOIUrl":"https://doi.org/10.1117/12.486493","url":null,"abstract":"This study was aimed at establishment of a model that can predict tensile shear strength and fracture portion laser-welded lap joints in the tensile test. To clear influence of the bead length and width on them, the joints employed steel sheets with a thickness in the range of 0.8 mm to 1.2 mm were evaluated. It was found that the tensile shear strength increased with the bead size, and the fracture occurred at base metal (BM), weld metal (WM) or portion between them with a curvature (referred to as portion R). Also to clarify rotational deformation process around WM during the tensile test, joint cross-sections were observed at some applied load levels in the test. This observation derived the relationship between the radius, Ri, at the inner plane of portion R and the rotational angle, θ, of the center of sheet thickness, and the relationship between Ri and applied load. A plastic analysis based on these functions and assumptions that the joint consists of BM, WM and R, which are under simplified stress mode respectively, could estimate the tensile shear strength and the fracture portion of the joints. This estimation made good accord with experimental results.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123731386","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 7
Development of numerical simulation technique for laser welding 激光焊接数值模拟技术的发展
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497910
N. Takahashi, S. Fujii, K. Yasuda
{"title":"Development of numerical simulation technique for laser welding","authors":"N. Takahashi, S. Fujii, K. Yasuda","doi":"10.1117/12.497910","DOIUrl":"https://doi.org/10.1117/12.497910","url":null,"abstract":"We have been developing numerical simulation technique for laser welding. This study present some results obtained recently on the improvements of simulation models and numerical procedures, experimental data for code validation and the results of comparison of experiments with numerical analysis. We added the surface evaporation model under boiling temperature and introduced the level-set method as accurate and low numerical diffusion tracking procedure. We extend our gas phase model as enable to treat multi species of gas and mutual diffusion process. Two kinds of experiment were carried out in this study for code validation. One is the experiment to observe the surface tension driven convective flow and the other is to confirm the threshold of laser power density to form the keyhole. In these experiments, 6 kW YAG laser is used in CW mode and test pieces of aluminum alloy A1050P are irradiated in an inert atmospheric box. We calculated the heat conduction type of welding using improved code based on the actual welding conditions including the surface tension and surface evaporating models. And we simulated a series of transient behavior of molten pool irradiated by high laser power density.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129631252","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Improvement of laser beam welding by electromagnetic forces in the weld pool 焊接池中电磁力对激光束焊接的改进
International Congress on Laser Advanced Materials Processing Pub Date : 2003-03-03 DOI: 10.1117/12.497920
Guenter Ambrosy, P. Berger, H. Huegel, D. Lindenau
{"title":"Improvement of laser beam welding by electromagnetic forces in the weld pool","authors":"Guenter Ambrosy, P. Berger, H. Huegel, D. Lindenau","doi":"10.1117/12.497920","DOIUrl":"https://doi.org/10.1117/12.497920","url":null,"abstract":"A new method to shape the geometry and to enhance the quality of weld seams is presented in this paper. Hereby, electromagnetic volume forces are produced by utilizing various origins of the magnetic field and the electric current. Acting in the liquid metal they directly affect the flow field and lead to favorable conditions for the melt dynamics and energy coupling. Experimentally conducted full and partial penetration welds in aluminum alloys with CO2 and Nd:YAG lasers demonstrate that this method can be used to influence the seam geometry and top-bead topography, as well as the penetration depth and the evolution of process pores. In the case of full penetration, it is also possible to lift the weld pool against gravitational force.","PeriodicalId":159280,"journal":{"name":"International Congress on Laser Advanced Materials Processing","volume":"118 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2003-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126313151","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
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