Jan-Felix Wendel, Annika Fischer, Daniel Leykam, Stefan Schafföner, Günter Motz
{"title":"UV curing of polysilazane-based coatings with metallic fillers for corrosion protection applications","authors":"Jan-Felix Wendel, Annika Fischer, Daniel Leykam, Stefan Schafföner, Günter Motz","doi":"10.1111/ijac.70034","DOIUrl":"https://doi.org/10.1111/ijac.70034","url":null,"abstract":"<p>In this study, UV curing of polysilazane-based coating systems highly filled with metallic fillers for corrosion protection applications was examined. The UV curing was carried out using the thiol-ene “click” reaction. Therefore, a tetra-functional thiol crosslinking agent and a photoinitiator were added to the polysilazane to accomplish the radical crosslinking reaction. The UV-cured coating systems were compared to thermally cured samples regarding mechanical properties and chemical resistance. The mechanical properties were studied by scratch tests and hardness measurements and the chemical resistance by immersion in toluene and isopropanol. Contact angle measurements were carried out before and after the chemical resistance tests. Surprisingly, it was found that despite the high amount of metallic particles, the entire filled coating was cured by UV irradiation. The mechanical properties of the UV-cured systems were slightly worse compared to the thermally cured coatings. However, both curing methods led to a very good chemical resistivity of the coatings against the liquid polar and nonpolar media. Contact angle measurements revealed that by UV curing more hydrophobic coatings are achieved due to prevention of oxidation of the metallic fillers. Hence, UV curing is a suitable technique to crosslink also filled coatings offering interesting properties for corrosion protection applications.</p>","PeriodicalId":13903,"journal":{"name":"International Journal of Applied Ceramic Technology","volume":"22 6","pages":""},"PeriodicalIF":2.3,"publicationDate":"2025-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ceramics.onlinelibrary.wiley.com/doi/epdf/10.1111/ijac.70034","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145197044","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of Yb3+–Ce4+ content on mechanical, thermophysical, and CMAS resistance properties of La2−xYbxZr2−xCexO7 ceramics","authors":"Zheng Chen, Pengsen Zhao, Haizhong Zheng, Guifa Li, Yongxiang Geng, Yixin Xiao, Hongbo Guo, Jian He","doi":"10.1111/ijac.70024","DOIUrl":"https://doi.org/10.1111/ijac.70024","url":null,"abstract":"<p>Mechanical, thermophysical, and CMAS resistance properties of La<sub>2−</sub><i><sub>x</sub></i>Yb<i><sub>x</sub></i>Zr<sub>2−</sub><i><sub>x</sub></i>Ce<i><sub>x</sub></i>O<sub>7</sub> (<i>x</i> = 0.00, 0.25, 0.50, 0.75, 1.00) ceramics were studied. La<sub>2−</sub><i><sub>x</sub></i>Yb<i><sub>x</sub></i>Zr<sub>2−</sub><i><sub>x</sub></i>Ce<i><sub>x</sub></i>O<sub>7</sub> (<i>x</i> ≠ 0.0) has higher Vickers hardness (<i>H</i><sub>V</sub>) and fracture toughness (<i>K</i><sub>IC</sub>) than La<sub>2</sub>Zr<sub>2</sub>O<sub>7</sub>. When the Yb<sup>3+</sup>–Ce<sup>4+</sup> concentration of La<sub>2−</sub><i><sub>x</sub></i>Yb<i><sub>x</sub></i>Zr<sub>2−</sub><i><sub>x</sub></i>Ce<i><sub>x</sub></i>O<sub>7</sub> grows, its thermal conductivity drops, thermal expansion coefficient increases, and CMAS corrosion resistance improves. LaYbZrCeO<sub>7</sub> has the smallest thermal conductivity (1200°C, 1.285 W/(m K)), the largest thermal expansion coefficient (1200°C, 10.554 × 10<sup>−6</sup>/K), and the best CMAS corrosion resistance (1300°C, 30 min, the reaction layer thickness is merely ∼5.1 µm). Its <i>H</i><sub>V</sub> and <i>K</i><sub>IC</sub> values were 10.10 GPa and 2.14 MPa m<sup>1/2</sup>, respectively, much higher than those of La<sub>2</sub>Zr<sub>2</sub>O<sub>7</sub> (8.20 GPa, 1.77 MPa m<sup>1/2</sup>). Thus, LaYbZrCeO<sub>7</sub> shows good comprehensive performance.</p>","PeriodicalId":13903,"journal":{"name":"International Journal of Applied Ceramic Technology","volume":"22 6","pages":""},"PeriodicalIF":2.3,"publicationDate":"2025-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145197064","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of alumina-chrome slag with different Na2O content on the slag corrosion resistance of corundum spinel castables","authors":"Qilong Chen, Tianqing Li, Cheng Liu, Jie Gao, Baikuan Liu, Qixiu Zuo, Qian Zhang, Guotao Liu, Hailing Yuan","doi":"10.1111/ijac.70028","DOIUrl":"https://doi.org/10.1111/ijac.70028","url":null,"abstract":"<p>Alumina-chrome (AC) slag from aluminothermic reduction has potential applications in corundum-spinel castables and can significantly lower costs. However, the stability of using AC slag remains unclear due to the fluctuating impurities such as sodium oxide. The purpose of this work is to evaluate the feasibility of using two types of AC slag with different Na₂O impurity contents in traditional corundum-spinel castables. The results indicated that the slag corrosion resistance of corundum-spinel castables is extremely sensitive to the Na<sub>2</sub>O impurities in AC slag. AC slag with a low Na₂O content (0.29 wt%) can potentially replace tabular alumina aggregates without significantly compromising the slag corrosion resistance of the castables. Nevertheless, the slag corrosion resistance of the castables is deteriorated sharply as the Na<sub>2</sub>O content in AC slag reaches 1.39 wt%. The dissolution of sodium oxide impurities from alumina chrome waste residual into the slag not only increases the liquid phase amount of the slag, but also decreases its viscosity at high temperatures. These changes can make the slag more aggressive towards the castables, thereby promoting the slag penetration and limiting the formation of protective layer at the interface.</p>","PeriodicalId":13903,"journal":{"name":"International Journal of Applied Ceramic Technology","volume":"22 6","pages":""},"PeriodicalIF":2.3,"publicationDate":"2025-07-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145197033","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Antonio Vinci, Matteo Mor, Luca Zoli, Diletta Sciti
{"title":"Effect of WC addition on the mechanical properties and oxidation resistance of ZrB2/SiC-based UHTCMCs","authors":"Antonio Vinci, Matteo Mor, Luca Zoli, Diletta Sciti","doi":"10.1111/ijac.70031","DOIUrl":"https://doi.org/10.1111/ijac.70031","url":null,"abstract":"<p>The sintering behavior, mechanical properties, and oxidation resistance of carbon fiber reinforced ZrB<sub>2</sub>/SiC/WC composites were investigated. Sintering was carried out between 1800 and 2000°C via hot pressing at 40 MPa. WC was completely consumed in the process, and the resulting microstructure was characterized by the formation of Zr<sub>1−</sub><i><sub>x</sub></i>W<i><sub>x</sub></i>C solid solutions and WB at the ZrB<sub>2</sub> border grains. The sample sintered at 1800°C was characterized by high porosity, whereas the sample sintered at 2000°C was fully dense, but fibers were severely degraded. A temperature of 1900°C allowed to obtain 92% relative density while preserving the fibers integrity, which was reflected in the higher mechanical properties. Comparing these results with a reference ZrB<sub>2</sub>/SiC composite, the addition of WC did not seem to significantly affect the mechanical properties, but it promoted the formation of a more compact oxide scale during oxidation, resulting in the higher protection of the material at 1650°C in air.</p>","PeriodicalId":13903,"journal":{"name":"International Journal of Applied Ceramic Technology","volume":"22 6","pages":""},"PeriodicalIF":2.3,"publicationDate":"2025-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ceramics.onlinelibrary.wiley.com/doi/epdf/10.1111/ijac.70031","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145197020","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mengjie Deng, Zheng Miao, Tao Zhang, Zihao Wu, Wen Yan, Nan Li, Junfeng Chen
{"title":"Influence of Cr2AlC additive on the properties and corrosion resistance of Cr2O3-Al2O3 refractories","authors":"Mengjie Deng, Zheng Miao, Tao Zhang, Zihao Wu, Wen Yan, Nan Li, Junfeng Chen","doi":"10.1111/ijac.70021","DOIUrl":"https://doi.org/10.1111/ijac.70021","url":null,"abstract":"<p>Cr<sub>2</sub>O<sub>3</sub>-containing refractories are widely applied to the harsh service environments, such as coal water slurry gasifiers and various nonferrous metallurgical processes. The Cr<sub>2</sub>O<sub>3</sub>-Al<sub>2</sub>O<sub>3</sub> solid solution in the high chrome brick, as the main bonding system, has an adverse effect on the high-temperature properties of the Cr<sub>2</sub>O<sub>3</sub>-containing refractories of the final production. In this work, the incorporation of Cr<sub>2</sub>AlC into the conventional Cr<sub>2</sub>O<sub>3</sub>-Al<sub>2</sub>O<sub>3</sub> as additive was carried out, and the effect of Cr<sub>2</sub>AlC on the high-temperature properties and corrosion resistance was investigated. The results indicated that the residual strength ratio still maintained stability when the content of Cr<sub>2</sub>AlC added was 5%. While the corrosion resistance index of the sample with 5wt% Cr<sub>2</sub>AlC-adding increased approximately 50% compared with the regular Cr<sub>2</sub>O<sub>3</sub>-Al<sub>2</sub>O<sub>3</sub> refractories. In addition, the degradation mechanism of the Cr<sub>2</sub>O<sub>3</sub>-Al<sub>2</sub>O<sub>3</sub> refractories after the addition of Cr<sub>2</sub>AlC in contact with slag was studied, and the role of Cr<sub>2</sub>AlC was elucidated.</p>","PeriodicalId":13903,"journal":{"name":"International Journal of Applied Ceramic Technology","volume":"22 6","pages":""},"PeriodicalIF":2.3,"publicationDate":"2025-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145197021","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Dong Han, Guangwu Fang, Haoxiang Wang, Jinling Gao, Jiagui Liu, Tao Wu, Xiguang Gao, Yingdong Song
{"title":"Strain rate effects on the anisotropic behavior of unidirectional CVI \u0000 \u0000 \u0000 SiC\u0000 f\u0000 \u0000 ${rm SiC}_{mathrm{f}}$\u0000 /PyC/SiC composites","authors":"Dong Han, Guangwu Fang, Haoxiang Wang, Jinling Gao, Jiagui Liu, Tao Wu, Xiguang Gao, Yingdong Song","doi":"10.1111/ijac.70030","DOIUrl":"https://doi.org/10.1111/ijac.70030","url":null,"abstract":"<p>In this paper, we examined the dynamic behaviors of unidirectional (UD) <span></span><math>\u0000 <semantics>\u0000 <msub>\u0000 <mi>SiC</mi>\u0000 <mi>f</mi>\u0000 </msub>\u0000 <annotation>${rm SiC}_{mathrm{f}}$</annotation>\u0000 </semantics></math>/PyC/SiC composites, fabricated via chemical vapor infiltration (CVI), under various loading conditions. These conditions included tension, compression, and shear, applied in both the longitudinal and transverse directions of the composites. To achieve the desired failure patterns, we designed specific specimens and clamping methods. The tests were conducted using a hydraulic servo testing machine and Kolsky tension and compression bar systems to achieve different loading rates. Post-test specimens' typical microstructural characteristics, such as matrix cracks, fiber breakages, and fracture angles, were observed using optical and scanning electron microscopy (SEM). By combining these characteristics with the mechanical responses, we investigated the damage mechanisms and effects of strain rate. Finally, based on the experimental results, we discussed precautions for ceramic matrix composites (CMCs) during manufacturing and service processes.</p>","PeriodicalId":13903,"journal":{"name":"International Journal of Applied Ceramic Technology","volume":"22 6","pages":""},"PeriodicalIF":2.3,"publicationDate":"2025-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145197022","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}