AIChE JournalPub Date : 2026-04-09DOI: 10.1002/aic.70386
Ying Hu, Jintao Dong, Xingwang Yan, Wenhui Lin, Gaopeng Liu, Bin Wang, Yixuan Gao, Huaming Li, Paul K. Chu, Jiexiang Xia
{"title":"Built‐in electric field and interfacial orbital coupling of Z‐scheme CPDs / Bi 3 O 4 Cl for boosted CO 2 photoreduction","authors":"Ying Hu, Jintao Dong, Xingwang Yan, Wenhui Lin, Gaopeng Liu, Bin Wang, Yixuan Gao, Huaming Li, Paul K. Chu, Jiexiang Xia","doi":"10.1002/aic.70386","DOIUrl":"https://doi.org/10.1002/aic.70386","url":null,"abstract":"Photocatalytic CO <jats:sub>2</jats:sub> reduction faces many challenges including rapid charge recombination and inefficient charge transfer. We construct a 0D/2D Z ‐ scheme heterojunction of carbonized polymer dots and Bi <jats:sub>3</jats:sub> O <jats:sub>4</jats:sub> Cl nanosheets (CPDs/Bi <jats:sub>3</jats:sub> O <jats:sub>4</jats:sub> Cl). This structure enables efficient carrier separation while maintaining the strong redox potentials of both components. Without sacrificial agents, the 7 wt% CPDs/Bi <jats:sub>3</jats:sub> O <jats:sub>4</jats:sub> Cl composite achieves a CO production rate of 11.17 μmol g <jats:sup>−1</jats:sup> ·h <jats:sup>−1</jats:sup> , 2.9 times that of pure Bi <jats:sub>3</jats:sub> O <jats:sub>4</jats:sub> Cl. DFT calculations show interfacial charge redistribution generates an internal electric field, directing charge transfer, suppressing recombination, and enhancing CO <jats:sub>2</jats:sub> adsorption. The elongated C–O bonds and robust C 2 <jats:italic>p</jats:italic> ‐Bi 6 <jats:italic>p</jats:italic> orbital interactions directly evidence efficient CO <jats:sub>2</jats:sub> activation at the interface. These effects lower the energy barrier for *COOH formation from 1.32 to 0.78 eV, highlighting the role of carbon dots and interfacial orbital coupling in Z‐scheme photocatalysts for enhanced adsorption‐activation.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"21 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147655987","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-04-09DOI: 10.1002/aic.70399
Chao Pan, Jiahui Zhang, Pan Xu, Guoxuan Li
{"title":"Process intensification for sustainable pyridine/water separation: Thermodynamic insights and energy-efficient design","authors":"Chao Pan, Jiahui Zhang, Pan Xu, Guoxuan Li","doi":"10.1002/aic.70399","DOIUrl":"https://doi.org/10.1002/aic.70399","url":null,"abstract":"To address the challenge of treating pyridine wastewater generated in the chemical industry, thermodynamic phase diagrams and the COSMO-RS model identified benzyl alcohol (BA) as an entrainer. Quantum chemical calculation further elucidated its separation mechanism. Based on these findings, an extractive pressure-swing distillation process (EPSDP) was designed to achieve effective separation. Further process intensification exploration applied heat integration (HI), vapor recompression heat pump (VRHP), and dividing wall column (DWC) technologies, yielding seven integrated processes. A comprehensive evaluation across total annual cost (TAC), energy consumption, acid gas emissions, and thermodynamic efficiency identified the heat integrated vapor recompression heat pump assisted extractive pressure-swing distillation with dividing wall column (HI-VRHP-DWC-EPSDP) as the optimal solution. Compared to EPSDP, HI-VRHP-DWC-EPSDP reduces TAC by 26.14%, cuts energy consumption and acid gas emissions by 54.68%, and boosts thermodynamic efficiency by 74.47%, demonstrating outstanding application potential.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"53 3 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147642038","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Efficient closed-loop recovery and regeneration of spent LiCoO2 cathodes using pyruvic acid-based deep eutectic solvents","authors":"Qian Liu, Xinze Yang, Yuxin Qiu, Xiangyi Kong, Hongye Cheng, Zhen Song, Zhiwen Qi","doi":"10.1002/aic.70394","DOIUrl":"https://doi.org/10.1002/aic.70394","url":null,"abstract":"The recovery of cathode materials from spent lithium-ion batteries (LIBs) is highly beneficial for environmental protection and resource circularity. Here, an efficient closed-loop process is proposed for recycling spent LiCoO<sub>2</sub>. A novel deep eutectic solvent (DES) composed of betaine hydrochloride and pyruvic acid is proposed to achieve rapid and efficient leaching of Li and Co under mild conditions. Leaching kinetics of the DES is analyzed using the shrinking core model, while the leaching mechanism is systematically investigated by integrating experimental and theoretical approaches. Co and Li are recovered from the leachate through precipitation, and the leaching performance of the regenerated DES is also examined. The electrochemical performance of the regenerated LiCoO<sub>2</sub> is tested and compared with commercial LiCoO<sub>2</sub>. Finally, the economic and environmental analysis of the closed-loop recovery process is studied to evaluate its application prospects. This work provides valuable guidance for the comprehensive recycling and utilization of spent LIBs.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"133 1 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147641686","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-04-08DOI: 10.1002/aic.70379
Qingqing Lin, Yanxia Xu, Doudou Yao, Weijun Song, Xiaobo Yang, Ze Sun
{"title":"Hydration structure and ion transport in nitrate solutions for controlling water impurities in molten salts","authors":"Qingqing Lin, Yanxia Xu, Doudou Yao, Weijun Song, Xiaobo Yang, Ze Sun","doi":"10.1002/aic.70379","DOIUrl":"https://doi.org/10.1002/aic.70379","url":null,"abstract":"Molten salts are crucial in heat transfer and storage when concentrating solar power; however, water impurities compromise thermal stability and accelerate corrosion. This study investigated the hydration structures and transport properties of KNO<sub>3</sub>, NaNO<sub>3</sub>, and their mixed salt (36:64) in aqueous solutions at 313.15 K by combining molecular-dynamics simulations with single-droplet drying experiments. Radial distribution functions, coordination numbers, ionic hydration radii, diffusion coefficients, and activation energies were analyzed across varying concentrations. The results indicate that above 5.0 mol/kg H<sub>2</sub>O, intensified ion competition disrupts the hydration shell; the Na–O<sub>w</sub> and K–O<sub>w</sub> coordination numbers decrease from 5.576 to 4.628 and 6.428 to 5.617, respectively; the diffusion coefficients decrease by >50%, restricting ion mobility and destabilizing the local structure; and the hydration competition index (ratio of Na–O<sub>w</sub> to K–O<sub>w</sub> coordination numbers) decreases from 0.87 to 0.78. These findings provide quantitative insights for reducing water impurities and improving molten-salt formulations.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"5 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147642059","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-04-08DOI: 10.1002/aic.70389
Andres Lizano-Villalobos, Fangyuan Ma, Wentao Tang, Wei Sun, Xun Tang
{"title":"Machine learning-based optimal control for colloidal self-assembly","authors":"Andres Lizano-Villalobos, Fangyuan Ma, Wentao Tang, Wei Sun, Xun Tang","doi":"10.1002/aic.70389","DOIUrl":"https://doi.org/10.1002/aic.70389","url":null,"abstract":"Achieving precise control of colloidal self-assembly into specific patterns remains a longstanding challenge due to the complex process dynamics. Recently, machine learning-based state representation and reinforcement learning-based control strategies have started to accumulate popularity in the field, showing great potential as an automatable and generalizable approach to producing patterned colloidal assembly. In this work, we proposed a machine learning-based optimal control framework, combining unsupervised learning and graph convolutional neural network for state representation with deep reinforcement learning-based optimal control policy calculation, to provide a data-driven control strategy that can potentially be generalized to other many-body self-assembly systems. With Brownian Dynamics simulations, we demonstrated its superior performance as compared to traditional order parameter-based state description, and its efficacy in obtaining ordered two-dimensional spherical colloidal self-assembly in an electric field-mediated system with an actual success rate of 97%.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"242 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147649380","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-04-08DOI: 10.1002/aic.70375
Fangzheng Deng, Hao Ling, Cheng Yu, Mengying Xu, Tingting Zhu, Yi Luo, Hong Liu, Yunlei Zhao, Zhigang Shen, Dapeng Cao, Xiayi Hu
{"title":"A descriptor-driven predictive model for bifunctional amine promoters in CO2 capture: Mechanism and validation","authors":"Fangzheng Deng, Hao Ling, Cheng Yu, Mengying Xu, Tingting Zhu, Yi Luo, Hong Liu, Yunlei Zhao, Zhigang Shen, Dapeng Cao, Xiayi Hu","doi":"10.1002/aic.70375","DOIUrl":"https://doi.org/10.1002/aic.70375","url":null,"abstract":"To overcome the energy penalty of monoethanolamine (MEA) regeneration, a rational strategy for designing trace bifunctional promoters is needed. Here, we introduce a simple yet predictive performance-gain function (PGF) model, based on three molecular descriptors (proton affinity, hydration free energy, and polarizability). With N-ethylmorpholine (NEM) as a primary example, adding only 3 wt% to 3 M MEA enhances the CO<sub>2</sub> desorption rate by 48.3% and reduces regeneration energy to 3.24 GJ/t CO<sub>2</sub> while preserving absorption. <sup>13</sup>C NMR and DFT calculations reveal NEM's dual-function mechanism: facilitating proton transfer in carbamate breakdown and enriching at the gas–liquid interface to enhance mass transfer. Crucially, the PGF model successfully predicted the performance ranking of five additional amine promoters, identifying 1-ethylpiperazine (1EPRZ) as more effective than NEM (R<sup>2</sup> = 0.936). This study provides a descriptor-based framework for the rapid screening and rational design of high-performance additives for energy-efficient amine-based CO<sub>2</sub> capture.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"32 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147641687","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Gradient electric fields at solid–liquid interfaces via partitioned Cu species for selective dehydrochlorination","authors":"Yuxue Yue, Zilong Zhang, Jingyi Yan, Saisai Wang, Liyong Yang, Chunxiao Jin, Xiaoke Jin, Haifeng Zhang, Bolin Wang","doi":"10.1002/aic.70383","DOIUrl":"https://doi.org/10.1002/aic.70383","url":null,"abstract":"Integrating segregated unit operations into a single “catalyst-as-a-reactor” architecture represents a pivotal frontier in process intensification. Herein, a spatially resolved interface is engineered by strategically partitioning copper species between a carbon support and an ionic liquid (IL) overlayer. Within this design, carbon-anchored Cu functions as an electron reservoir that drives charge toward solvated active sites, inducing a robust interfacial gradient electric field. This programmable electronic environment facilitates bidirectional electron transfer, thereby reducing the C–Cl activation barrier by 0.26 eV. Consequently, the spatially optimized 3Cu/C@2Cu-10IL catalyst delivers near-complete 1,1,2-trichloroethane conversion (>99%) with >95% vinylidene chloride selectivity. This high performance translates to a space–time yield of 170.21 g<sub>VDC</sub>·g<sub>metal</sub><sup>−1</sup>·h<sup>−1</sup> and a projected ~29.5% cost reduction via the elimination of saline wastewater. This work establishes spatial active-site control as a versatile paradigm for streamlining complex chemical transformations.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"141 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147641691","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-04-06DOI: 10.1002/aic.70395
Wentao Zhang, Caihua Chen, Chi Ma, Shouchao Zhong, Yong Zheng, He Cheng, Fujian Liu, Lilong Jiang
{"title":"Superhydrophobic porous polymer-supported atomic copper for boosting ammonia capture under real-world conditions","authors":"Wentao Zhang, Caihua Chen, Chi Ma, Shouchao Zhong, Yong Zheng, He Cheng, Fujian Liu, Lilong Jiang","doi":"10.1002/aic.70395","DOIUrl":"https://doi.org/10.1002/aic.70395","url":null,"abstract":"Metal sites enable efficient and precise ammonia (NH<sub>3</sub>) capture, but their leaching and mineralization occur upon long-term exposure to water vapor and corrosive impurities. Here we report a new Cu-carboxyl center constructed by anchoring atomic copper on carboxyl-modified, superhydrophobic nanoporous polydivinylbenzene (N-PDVB-COOH). The resulting xCu@N-PDVB-COOH shows high NH<sub>3</sub> capacities, improved NH<sub>3</sub>/N<sub>2</sub>/H<sub>2</sub> IAST selectivities, superior separation precision, and robust recyclability. Under extreme conditions with water vapor, SO<sub>2</sub>, and NO<sub>x</sub>, it maintains performance without structural damage, Cu leaching, or mineralization, outperforming literature-reported sorbents. The mechanism stems from the tunable Cu-carboxyl center on superhydrophobic N-PDVB-COOH, which facilitates specific NH<sub>3</sub> recognition and reversible adsorption while excluding H<sub>2</sub>O and other interferents. This dual-function design blocks competitors from the Cu-carboxyl center, allowing efficient NH<sub>3</sub> capture and concurrent resistance to deactivation. Importantly, this principle extends to other atomic metals (e.g., Ni, Co) on N-PDVB-COOH, establishing a universal platform for water- and corrosion-resistant sorbents for versatile gas separations.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"143 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147626077","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-04-05Epub Date: 2026-01-29DOI: 10.1002/aic.70263
Shihao Li, Jiafu Shi, Yu Chen, Hong Wu, Zhongyi Jiang
{"title":"Engineering substrate reduction and product oxidation in photocatalytic NADH synthesis via interface–pore co-confinement","authors":"Shihao Li, Jiafu Shi, Yu Chen, Hong Wu, Zhongyi Jiang","doi":"10.1002/aic.70263","DOIUrl":"https://doi.org/10.1002/aic.70263","url":null,"abstract":"<p>In photocatalytic hydrogenation, non-directional transfer of electrons and indiscriminate oxidation of products by holes often result in severe electron–hole recombination and unintended product degradation, limiting overall efficiency. Herein, we engineer both the substrate reduction and product oxidation pathways through an interface–pore co-confinement strategy, exemplified by a rationally designed covalent organic framework (COF)-bridged core–shell photocatalyst (U@TpBpy-Rh) and photocatalytic NADH synthesis. The resultant U@TpBpy-Rh functions through dual mechanisms: (1) the confined S-scheme heterojunction interface facilitates directional electron transfer from MOF core to Rh sites in COF, significantly enhancing the photocatalytic NADH synthesis with productivity of 2.82 mmol g<sup>−1</sup> h<sup>−1</sup>; (2) the confined pores of the COF shell restrict NADH diffusion toward highly oxidative MOF regions, reducing its oxidation degradation by 63% compared to U@TpBpy. This work demonstrates simultaneous spatiotemporal management of competitive photocatalytic reduction and oxidation pathways and will offer a general strategy for optimizing other redox-coupled reactions.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 5","pages":""},"PeriodicalIF":4.0,"publicationDate":"2026-04-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147684089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Nanoconfinement-enabled selective trapping of trace propane in a shaped Al-MOF for ultra-pure fluoromethane","authors":"Jinze Yao, Siyao Zhao, Dongyu Chen, Wenxuan Lin, Xiaofei Chen, Zehan Li, Liangxin Ding, Zhong Li, Qibin Xia","doi":"10.1002/aic.70381","DOIUrl":"https://doi.org/10.1002/aic.70381","url":null,"abstract":"Ultrahigh-purity fluoromethane (CH<sub>3</sub>F) is essential for sustainable semiconductor manufacturing, yet its deep purification poses a significant challenge due to trace amounts of propane (C<sub>3</sub>H<sub>8</sub>). Herein, a shaped Al-based MOF, Al-Fum, was engineered as high-performance adsorbents to address this solution. The adsorbent features a tailored pore aperture (~5.6 × 6.0 Å) that provides an optimal nanoconfined environment for C<sub>3</sub>H<sub>8</sub> molecular discrimination. Owing to the higher polarizability of C<sub>3</sub>H<sub>8</sub>, a pronounced confinement-enhanced induction interaction is selectively activated within the weakly polar channels, leading to exceptional separation selectivity. The C<sub>3</sub>H<sub>8</sub> concentration is thereby reduced from 100 ppm to the part-per-trillion level in the CH<sub>3</sub>F stream. Robust Al-Fum pellets were produced via a scalable shaping method that retains the intrinsic adsorption performance. Their stability and regenerability are confirmed by dynamic breakthrough tests. This work elucidates a polarizability-driven nanoconfinement mechanism and delivers a readily applicable adsorbent for next-generation electronic-gas purification.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"4 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2026-04-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147641690","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}