Engineering Failure Analysis最新文献

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Experimental study on mechanical response of cutting rock breaking with worn PDC cutters 磨损PDC切削齿切削破岩力学响应试验研究
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-16 DOI: 10.1016/j.engfailanal.2025.110094
Weiji Liu , Yong Wang , Xiaohua Zhu , Yunxu Luo , Jun Jing
{"title":"Experimental study on mechanical response of cutting rock breaking with worn PDC cutters","authors":"Weiji Liu ,&nbsp;Yong Wang ,&nbsp;Xiaohua Zhu ,&nbsp;Yunxu Luo ,&nbsp;Jun Jing","doi":"10.1016/j.engfailanal.2025.110094","DOIUrl":"10.1016/j.engfailanal.2025.110094","url":null,"abstract":"<div><div>In oil and gas exploration and mining engineering, Polycrystalline Diamond Compact (PDC) cutter as the core rock-breaking component, its wear will lead to the increase of cutting force, the rise of rock-breaking energy consumption and the decrease of drilling efficiency. At the same time, the rock-breaking behavior and mechanism of the worn PDC cutter are not clear. Therefore, in order to study the effect of drill bit wear on rock-breaking performance and explore the rock-breaking performance of worn PDC cutters, in this paper, we take the red sandstones as the experimental objects, and use five PDC cutters with different wear lengths obtained by machining. The influence of the worn PDC cutter on the rock-breaking process is studied from the aspects of the cutting force, the mechanical specific energy (MSE), the coefficient of friction, and the cutting groove. The results show that the axial force and tangential force increase and decrease synchronously with the increase of cutting depth, but with local differences, and the wear length significantly influences the response mode of cutting force by the change of cutting depth. In addition, wear blunts the cutting edge leading to homogenization of the shear deformation, which results in the MSE first decreasing and then increasing as the degree of wear increases. At the same time, the rate of stress growth is lower than area growth rate, resulting in a decrease in normalized aggressiveness with increasing depth of cutting. The contact area of the worn PDC cutter with the rock increases, resulting in a decrease in normalized aggressiveness with increasing wear length. Finally, wear leads to a greater squeezing and grinding action of the PDC cutter on the rock, and the cutting grooves of the worn PDC cutter are thicker and wider than the sharp PDC cutter. In this study, the wear evaluation model constructed reveals the stage threshold effect of PDC cutter wear, confirms that the balance between frictional energy consumption and cutting efficiency are broken when the wear length is 1.5 mm, which provides a theoretical basis for the prediction of PDC drill bit wear and the optimization of its life.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110094"},"PeriodicalIF":5.7,"publicationDate":"2025-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145266201","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Cracking resistance of polypropylene fiber–reinforced cold mix asphalt incorporating stone waste fillers 掺石废填料聚丙烯纤维增强冷拌沥青的抗裂性能
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-16 DOI: 10.1016/j.engfailanal.2025.110129
Sandeep Koduru , Pranav Saraswat , Mohit Singh Parihar, Bhupendra Singh
{"title":"Cracking resistance of polypropylene fiber–reinforced cold mix asphalt incorporating stone waste fillers","authors":"Sandeep Koduru ,&nbsp;Pranav Saraswat ,&nbsp;Mohit Singh Parihar,&nbsp;Bhupendra Singh","doi":"10.1016/j.engfailanal.2025.110129","DOIUrl":"10.1016/j.engfailanal.2025.110129","url":null,"abstract":"<div><div>This study aims to evaluate the cracking resistance of polypropylene (PP) fiber–reinforced cold mix asphalt (CMA) incorporating marble dust (MD) and sandstone dust (SD) as partial (2 %, 4 %) and full (6 %) replacements for the conventional filler, granite dust (GD). Specimens were cured at 40 °C for 3, 7, and 14 days to assess the effect of curing duration on CMA’s cracking behavior. Mixture properties were first evaluated using Indirect Tensile Strength (ITS) and Tensile Strength Ratio (TSR), followed by the Indirect Tensile Asphalt Cracking Test (IDEAL-CT) to quantify cracking resistance through the cracking tolerance index (CT<sub>index</sub>) and cracking brittleness index (CB<sub>index</sub>). Furthermore, grey relational analysis (GRA) was used to evaluate the relative influence of filler type, curing duration, and conditioning on the cracking behaviour of the mix. ITS results showed strength gains of 17.6 % and 58.6 % at 7 and 14 days of curing, respectively, compared to 3 days of curing, while full filler replacement exhibited reduced moisture resistance. IDEAL-CT indicated increases in fracture energy (G<sub>f</sub>) by 16.3 % and 51.6 %, and strain tolerance index (l<sub>75</sub>) by 15.5 % and 9.1 %, over the curing periods of 3–7 and 3–14 days, respectively. CT<sub>index</sub> ranged from 500 to 1000 for dry-conditioned specimens and 1000–2000 for wet-conditioned samples, while CB<sub>index</sub> decreased from 400 to 700 under dry conditions to 100–400 for wet mixes. GRA confirmed curing duration as the most influential factor, while filler type had minimal effect (Δ ≤ 0.086). Overall, extending the curing time enhanced the cracking resistance, with moderate filler replacement providing the optimal balance between strength and durability.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110129"},"PeriodicalIF":5.7,"publicationDate":"2025-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095964","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Comparative analysis of creep mechanical characteristics of yellow mudstone tunnel in natural and saturated conditions: Insights from experiments and numerical modeling 黄泥岩隧道自然与饱和蠕变力学特性对比分析:实验与数值模拟的启示
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-16 DOI: 10.1016/j.engfailanal.2025.110121
Qiaohai Tan , Bo Hu , Libiao Liu , Yugang Cheng , Mostafa Sharifzadeh , Mi Nie , Tao Zhang , Wenbin Guo , Liang Cheng
{"title":"Comparative analysis of creep mechanical characteristics of yellow mudstone tunnel in natural and saturated conditions: Insights from experiments and numerical modeling","authors":"Qiaohai Tan ,&nbsp;Bo Hu ,&nbsp;Libiao Liu ,&nbsp;Yugang Cheng ,&nbsp;Mostafa Sharifzadeh ,&nbsp;Mi Nie ,&nbsp;Tao Zhang ,&nbsp;Wenbin Guo ,&nbsp;Liang Cheng","doi":"10.1016/j.engfailanal.2025.110121","DOIUrl":"10.1016/j.engfailanal.2025.110121","url":null,"abstract":"<div><div>When tunnels intersect weak strata, water-sensitive mudstone, which is rich in hydrophilic clay minerals, is susceptible to mechanical deterioration and deformation due to the combined effects of excavation and groundwater. This can potentially lead to support failure, making it crucial to clarify the underlying mechanisms for safe tunneling. This study focuses on the DJ Tunnel located in the Badong Formation of yellow mudstone in Wuxi County, Chongqing. This research conducted uniaxial and triaxial compression tests, as well as uniaxial multi-stage loading creep tests under both natural and saturated conditions, to quantify the water-induced weakening of mechanical parameters and creep characteristics. Building on the viscoelasto-plastic behavior of the rock and the laws of damage evolution, a damage creep constitutive model was developed and validated against laboratory data. Compared to the Burgers-Mohr model, the new model more comprehensively captures the complete three-stage creep process (decelerating, steady-state, and accelerating), accurately reflecting the onset and progression of accelerated creep, and aligning more closely with the experimental curves. Subsequently, a tunnel-scale FLAC3D model was established to compare the spatiotemporal evolution of surrounding rock deformation and the stress distribution of support structures under natural versus saturated conditions. The results indicate that peak strength is negatively correlated with water content and positively correlated with confining pressure, suggesting that increased confinement can mitigate the effects of water-induced softening. Saturated mudstone demonstrated more sensitive creep parameters and a faster deformation response. Parametric analyses reveal that increasing the thickness of the initial shotcrete, extending the anchorage length of prestressed bolts, and optimizing the timing of the secondary lining casting can significantly reduce surrounding rock deformation. These findings provide a theoretical foundation and essential technical parameters for the stability control of tunnels in water-sensitive strata.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110121"},"PeriodicalIF":5.7,"publicationDate":"2025-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095976","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Seismic damage assessment of historical mosques and minarets in Antakya/Türkiye after the February 6, 2023, Kahramanmaraş earthquake sequence 2023年2月6日kahramanmaraki地震序列后,Antakya/ trkiye历史清真寺和宣礼塔的地震破坏评估
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-16 DOI: 10.1016/j.engfailanal.2025.110125
Semih Yılmaz , Muhammet Arslan , Ayşegül Durmuş Demir , Tayfur Emre Yavru , Esra İmamoğlu Yılmaz , Fatih Cebir , Çağlar Aydın , Güray Yusuf Baş , Serhat Demir
{"title":"Seismic damage assessment of historical mosques and minarets in Antakya/Türkiye after the February 6, 2023, Kahramanmaraş earthquake sequence","authors":"Semih Yılmaz ,&nbsp;Muhammet Arslan ,&nbsp;Ayşegül Durmuş Demir ,&nbsp;Tayfur Emre Yavru ,&nbsp;Esra İmamoğlu Yılmaz ,&nbsp;Fatih Cebir ,&nbsp;Çağlar Aydın ,&nbsp;Güray Yusuf Baş ,&nbsp;Serhat Demir","doi":"10.1016/j.engfailanal.2025.110125","DOIUrl":"10.1016/j.engfailanal.2025.110125","url":null,"abstract":"<div><div>Following the devastating 2023 Kahramanmaraş earthquakes, with moment magnitudes of M<sub>w</sub> 7.7 and M<sub>w</sub> 7.6, a comprehensive field study was conducted to assess the seismic performance and damage conditions of 27 historical masonry mosques and minarets in Antakya, a city with rich cultural heritage. These mosques, some of which are approximately 858 years old, represent significant historical and architectural value. The study involved detailed evaluations of their architectural features, structural systems, material properties, and craftsmanship to identify potential causes of damage. To aid in the classification of observed damage in mosques and minarets, a visual “Damage Assessment Form” was developed. The unique architectural and historical significance of these structures, including their domes, arches, vaults, and minarets, highlights the importance of understanding their seismic behavior. Our findings reveal critical insights into the vulnerabilities and resilience of historical mosques in seismic zones, with implications for the preservation and restoration of these invaluable cultural assets. This study underscores the necessity of adopting informed conservation strategies to safeguard the integrity of historical buildings in earthquake-prone regions.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110125"},"PeriodicalIF":5.7,"publicationDate":"2025-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095963","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Accelerated creep prediction in 3D printed PETG components using the stepped iso-stress method 基于阶梯等应力法的3D打印PETG部件加速蠕变预测
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-15 DOI: 10.1016/j.engfailanal.2025.110120
Mohamad Alagheband, Qian Zhang, Sungmoon Jung
{"title":"Accelerated creep prediction in 3D printed PETG components using the stepped iso-stress method","authors":"Mohamad Alagheband,&nbsp;Qian Zhang,&nbsp;Sungmoon Jung","doi":"10.1016/j.engfailanal.2025.110120","DOIUrl":"10.1016/j.engfailanal.2025.110120","url":null,"abstract":"<div><div>This study presents the first systematic evaluation of the Stepped Iso-stress Method (SSM) for accelerated creep prediction in anisotropic 3D-printed PETG components. Cast PETG and two infill patterns (Line and Honeycomb) were tested using SSM with varying stress increments (10 % vs 15 % UTS) and dwell times (3 h vs 5 h), validated against one-month conventional creep tests (CCT). Power Law, Prony Series, and Polynomial rescaling functions were compared for master creep curve construction. Results demonstrate that SSM, with 10 % stress increments, 5-hour dwells, and Power Law rescaling achieved &lt; 5 % mean absolute error relative to CCT data. Honeycomb-infill exhibited 15 % lower long-term creep strain than Line-infill at 10<sup>6</sup> seconds despite 14 % lower tensile strength, attributed to complex stress redistribution through hexagonal cell walls. Power Law rescaling consistently outperformed Prony Series (10–20 % higher accuracy) and Polynomial functions (25–40 % higher accuracy) across all configurations. SSM limitations include inability to predict tertiary creep behavior and sensitivity to rescaling function selection. This work validates SSM as a time-efficient alternative (25 h vs 720 h) for assessing long-term creep performance of additively manufactured polymers, enabling rapid infill optimization for sustained loading applications.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110120"},"PeriodicalIF":5.7,"publicationDate":"2025-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095424","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Failure mechanism and load-carrying capacity evaluation of girder bridges under heavy eccentric vehicle loads 大偏心车辆荷载作用下梁桥破坏机理及承载能力评价
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-15 DOI: 10.1016/j.engfailanal.2025.110123
Zuqian Jiang , Rucheng Xiao , Bin Sun , Jiaji Wang , Chaolin Song
{"title":"Failure mechanism and load-carrying capacity evaluation of girder bridges under heavy eccentric vehicle loads","authors":"Zuqian Jiang ,&nbsp;Rucheng Xiao ,&nbsp;Bin Sun ,&nbsp;Jiaji Wang ,&nbsp;Chaolin Song","doi":"10.1016/j.engfailanal.2025.110123","DOIUrl":"10.1016/j.engfailanal.2025.110123","url":null,"abstract":"<div><div>In recent years, multiple overturning failures of girder bridges have occurred under heavy eccentric vehicle loads, resulting in casualties and attracting widespread attention. Accurate assessment of anti-overturning stability is essential for risk evaluation and informed decision-making regarding bridge strengthening or vehicle restrictions. Motivated by this need, this study proposes a comprehensive framework to simulate the overturning collapse process based on explicit nonlinear dynamic finite element analysis. Incremental dynamic analysis, combined with a bisection search algorithm, is employed to determine the load-carrying capacity. A case study is conducted to systematically compare the proposed method with existing approaches. The results reveal that bridge overturning is primarily driven by the coupled effects of torsion and sliding under vehicle loads. The overturning process of the girder bridge can be divided into three stages: the small rotation stage, the torsion-sliding coupling stage, and the failure stage. The alignment between the accident scenario and the simulation results demonstrates that the proposed method can accurately reproduce the overturning process and capture the damage of key components. Moreover, the study reveals that traditional assessment approaches may yield inaccurate estimations of the critical failure load, primarily due to their neglect of girder sliding behavior and dynamic effect of vehicle movement during the overturning process.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110123"},"PeriodicalIF":5.7,"publicationDate":"2025-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145109124","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tribological and vibration characteristics of friction blocks in high-speed railway brake systems under Gobi desert conditions 戈壁沙漠条件下高速铁路制动系统摩擦块的摩擦学和振动特性
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-15 DOI: 10.1016/j.engfailanal.2025.110126
Bin Tang , Zhaolin Liu , Tao Hu , Junqiang Zheng , Shaohao Deng , Zaiyu Xiang
{"title":"Tribological and vibration characteristics of friction blocks in high-speed railway brake systems under Gobi desert conditions","authors":"Bin Tang ,&nbsp;Zhaolin Liu ,&nbsp;Tao Hu ,&nbsp;Junqiang Zheng ,&nbsp;Shaohao Deng ,&nbsp;Zaiyu Xiang","doi":"10.1016/j.engfailanal.2025.110126","DOIUrl":"10.1016/j.engfailanal.2025.110126","url":null,"abstract":"<div><div>To address the tribological issues arising during train braking in Gobi desert regions, this study conducts experimental investigations using a braking dynamometer, with Gobi sand as the simulated medium. The results show that under sand-laden conditions, both the friction coefficient and its stability at the braking interface decrease compared to sand-free conditions, accompanied by a reduction in vibration intensity. However, the formation of a frictional layer composed of sand debris leads to significant wear on the block surface. Additionally, a two-dimensional finite element model of a rough contact interface incorporating sand particles was developed to simulate braking friction. The model systematically analyzes the evolution of contact behavior, vibration characteristics, and mechanical responses under varying sand particle sizes and quantities. The simulations reveal that sand debris alters the interfacial contact state, introduces rolling friction, and leads to the formation of a third-body layer, which in turn changes the stress distribution on the block surface. These findings provide deeper insight into the frictional contact characteristics and mechanical response mechanisms of braking interfaces under sand-laden environments.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110126"},"PeriodicalIF":5.7,"publicationDate":"2025-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095425","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Transient simulation of mechano-electrochemical coupling for spatial distribution of ellipsoidal corrosion defects 椭球形腐蚀缺陷空间分布的力学-电化学耦合瞬态模拟
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-15 DOI: 10.1016/j.engfailanal.2025.110117
Yu Wang , Bikai Wang , Hong Cao , Junfu Zhang , Qing Tu
{"title":"Transient simulation of mechano-electrochemical coupling for spatial distribution of ellipsoidal corrosion defects","authors":"Yu Wang ,&nbsp;Bikai Wang ,&nbsp;Hong Cao ,&nbsp;Junfu Zhang ,&nbsp;Qing Tu","doi":"10.1016/j.engfailanal.2025.110117","DOIUrl":"10.1016/j.engfailanal.2025.110117","url":null,"abstract":"<div><div>To address the challenge of quantitatively assessing pipeline corrosion defects and failure timing, this study investigates the influence of spatial alignment of elliptical corrosion defects on the mechano-electrochemical coupling evolution and failure mechanisms using a 3D multiphysics transient finite element model. Six defect configurations—tangential, semi-aligned, and aligned in both circumferential and longitudinal directions—were modeled. Stress-current coupling dynamics over a 30-year period were analyzed, and the correlation between failure time and defect geometry was quantified. Results demonstrate that circumferentially aligned defects exhibit the highest synergistic stress accumulation rate, triggering pipeline failure at 6 years due to exceeding the Von Mises stress limit (660 MPa). This failure occurred significantly earlier than other configurations (15 years for semi-aligned, 18 years for tangential). Longitudinal defects, governed by geometric symmetry and corrosion propagation direction, did not reach the failure threshold within the observation period. Stress redistribution and current shielding induced by defect coalescence were identified as the dominant mechanisms for coupling attenuation. A quantitative mapping between defect alignment and failure timing was established, providing a theoretical basis for risk assessment in pipelines with multiple defects.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110117"},"PeriodicalIF":5.7,"publicationDate":"2025-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095469","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Failure analysis and optimization of water-lubricated stern shaft in an ocean-going vessel: An investigation from actual engineering cases 远洋船舶水润滑尾轴失效分析与优化——基于工程实例的研究
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-14 DOI: 10.1016/j.engfailanal.2025.110119
Chenxing Sheng , Meng Zhang , Xiang Rao , Haofan Hu , Li Zheng , Zhiwei Guo , Chengqing Yuan
{"title":"Failure analysis and optimization of water-lubricated stern shaft in an ocean-going vessel: An investigation from actual engineering cases","authors":"Chenxing Sheng ,&nbsp;Meng Zhang ,&nbsp;Xiang Rao ,&nbsp;Haofan Hu ,&nbsp;Li Zheng ,&nbsp;Zhiwei Guo ,&nbsp;Chengqing Yuan","doi":"10.1016/j.engfailanal.2025.110119","DOIUrl":"10.1016/j.engfailanal.2025.110119","url":null,"abstract":"<div><div>The open water-lubricated stern shaft has garnered attention and widespread application due to its environmental benefits. According to shipping company reports, a ship with water-lubricated stern shafts experienced a fracture failure, and cracks were also observed in the stern shafts of other sister ships. However, the exact cause of the stern shaft failure remained unclear. Therefore, this study first examined the mechanical properties and metallographic structure of the material from the failed stern shaft, and the specific characteristics of the cracks and fracture failures were analyzed in detail. Subsequently, based on the aforementioned investigations and thorough analysis of the stern shaft design drawings, the direct cause and the underlying root cause of the stern shaft failure were systematically explored. It was determined that corrosion fatigue of the stern shaft was the direct cause of its cracking and fracture failure. The design flaw in the propeller hub baffle seal of the stern shaft was the root cause of its corrosion. On this basis, an optimization strategy for the stern shaft was proposed to prevent future failures. These findings will contribute to the design optimization of the open water-lubricated stern shaft and facilitate preventive maintenance in engineering practice.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110119"},"PeriodicalIF":5.7,"publicationDate":"2025-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095426","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microstructure, mechanical property and fracture failure behavior investigation of Mg-2.5Zn-6Y alloy at dynamic loading 动态加载Mg-2.5Zn-6Y合金组织、力学性能及断裂破坏行为研究
IF 5.7 2区 工程技术
Engineering Failure Analysis Pub Date : 2025-09-14 DOI: 10.1016/j.engfailanal.2025.110118
Zhihang He , Zhi Wang , Jingzhe Wang , Le Zhou , Feng Wang , Ziqi Wei , Pingli Mao
{"title":"Microstructure, mechanical property and fracture failure behavior investigation of Mg-2.5Zn-6Y alloy at dynamic loading","authors":"Zhihang He ,&nbsp;Zhi Wang ,&nbsp;Jingzhe Wang ,&nbsp;Le Zhou ,&nbsp;Feng Wang ,&nbsp;Ziqi Wei ,&nbsp;Pingli Mao","doi":"10.1016/j.engfailanal.2025.110118","DOIUrl":"10.1016/j.engfailanal.2025.110118","url":null,"abstract":"<div><div>In this study, dynamic compression experiments were conducted on extruded Mg-2.5Zn-6Y alloy at room temperature using a split Hopkinson pressure bar (SHPB) apparatus, with strain rates range from 500 s<sup>−1</sup> to 2700 s<sup>−1</sup>. The experimental results revealed that the peak flow stress of the alloy increases with elevated strain rates, demonstrating a distinct positive strain rate strengthening effect. At a strain rate of 500 s <sup>-</sup>1, the existence of the LPSO (Long-Period Stacking Order) phase efficiently inhibits the formation of {10 <span><math><mover><mrow><mn>1</mn></mrow><mrow><mo>¯</mo></mrow></mover></math></span> 2} tension twinning, while deformation kinking is observed within the LPSO phase. With increasing strain rate, the deformation mechanism of the alloy is dominated by the {10 <span><math><mover><mrow><mn>1</mn></mrow><mrow><mo>¯</mo></mrow></mover></math></span> 2} tension twin and &lt;a&gt; slip. Moreover, the activation of most parallel {10 <span><math><mover><mrow><mn>1</mn></mrow><mrow><mo>¯</mo></mrow></mover></math></span> 2} tension twin variants complies with the maximum Schmid factor criterion, whereas a limited number of twin variants is activated through strain accommodation mechanisms induced by localized stress concentration due to dislocation pile-ups. The Mg-2.5Zn-6Y alloy fractures and fails at a strain rate of 2700 s<sup>−1</sup>, with the formation of “dimples” on the fracture surface, which may originate near the interface between the intermetallic inclusions and the magnesium matrix. Meanwhile, the relative sliding of these intermetallic inclusions with respect to the magnesium matrix resulted in secondary cracks.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"182 ","pages":"Article 110118"},"PeriodicalIF":5.7,"publicationDate":"2025-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145095422","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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